Scraping heat exchanger
10488125 ยท 2019-11-26
Assignee
Inventors
- Niels Ter Huurne (CA Rietmolen, NL)
- Ronald Buitenhuis (BJ Eefde, NL)
- Gerardus Cornelius Maria Van Der Ven (GJ Zeeland, NL)
- Franciscus Johannes Cornelis Smeltink (HL Wevershoof, NL)
- Gerrit Hendrik Van Aartsen (SH Nijverdal, NL)
Cpc classification
F28F19/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D2021/0042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F25C1/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2265/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2230/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F2280/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y10T29/4935
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
F28D11/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D1/22
PERFORMING OPERATIONS; TRANSPORTING
F28F3/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28F19/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The invention relates to improvements of a heat exchanger, particularly a scraping heat exchanger having an outer cylinder comprising a first wall having a smooth circle-cylindrical inner side, and an inner cylinder positioned concentrically within it. The improvements regard a simple detachable inner cylinder, a heat exchanger with lid including a fluid barrier, a heat exchanger with a tangential output, and a method and heat exchanger adapted for improved evacuation of a product chamber of a heat exchanger.
Claims
1. Method for heating and/or cooling a liquid product in a heat exchanger comprising a substantially vertically arranged heat exchanging chamber for passage of the product, wherein at a lower side the chamber has a first through-opening for the passage of product from a supply device via a supply duct to the chamber and at an upper side has a second through-opening for passage of product from the chamber via a discharge duct to a receiving device, wherein the method comprises the steps of initiating a supply phase, in which product is led from the supply device through the chamber via the supply duct and the first opening, and is subsequently led out of the chamber through the second opening via a discharge duct to the receiving device for further processing, characterised in that the method further comprises during the supply phase detecting whether product is being supplied from the supply device, and if not, initiating a recovery procedure comprising i) a circulation phase, in which product is led out of the chamber via a third opening through the upper side of the chamber and is subsequently led back into the chamber via a circulation duct and a fourth opening through the lower side of the chamber, followed by ii) an evacuation phase, in which the product is led out of the chamber via a fifth opening through the lower side along the direction of gravity and is subsequently led to the receiving device via an evacuation duct for further processing.
2. Method according to claim 1, wherein the first, fourth and/or fifth opening in the lower side of the chamber are the same opening.
3. Method according to claim 1, wherein the second and third opening at the upper side of the chamber are the same opening.
4. Method according to claim 1, wherein the heat exchanger comprises a supply pump which during the supply phase is controlled to pump product from the supply device via the supply duct through the first opening.
5. Method according to claim 1, wherein the heat exchanger further comprises an evacuation pump which during the evacuation phase is controlled to pump product through the fifth opening out of the chamber and via the evacuation duct to the receiving device.
6. Method according to claim 1, wherein the heat exchanger comprises a circulation pump which during the circulation phase is controlled to pump product from the third opening via the circulation duct to the first opening.
7. Method according to claim 4, wherein the supply pump, the circulation pump and the evacuation pump are the same pump, wherein said pump is controlled for pumping the product in a first direction during the supply phase and circulation phase, and wherein the pump is controlled for pumping product in an opposite second direction during the evacuation phase.
8. Method according to claim 1, wherein the heat exchanger comprises one or more controllable closing devices, wherein during the supply phase the method comprises controlling the closing devices for allowing a flow of product from the supply device through the supply duct, the first opening and subsequently the chamber and the second opening to the receiving device, and during the circulation phase controlling the closing devices for allowing a flow of product from the third opening via the circulation duct to the fourth opening, and during the evacuation phase controlling the closing devices for allowing a flow of product from the chamber through the fifth opening via the evacuation duct to the receiving device.
9. Method according to claim 4, wherein during the supply phase a higher pumping speed is used than during the circulation phase and/or during the evacuation phase.
10. Method according to claim 1, wherein the heat exchanger is a scraping heat exchanger having rotating scrapers, wherein preferably during the circulation and/or evacuation phase a speed of rotation of the scrapers is lower than during the supply phase.
11. Method according to claim 1, wherein the temperature of the product near the fourth through-opening is measured during the circulation phase, and the evacuation phase either is or is not initiated based on the measured temperature.
12. Method according to claim 1, wherein during or after the recovery phase the method further comprises, rinsing the chamber and/or one or more of ducts through which the product was led with a rinsing agent, wherein the rinsing agent and the product rinsed away with it are led to a residual product tank.
13. Method according to claim 12, wherein the rinsing agent is a solvent for the product, preferably water.
14. Method according to claim 1, wherein the circulation phase further comprises the step of detecting a temperature of the liquid product near the fourth opening and on the basis thereof adjusting a delivered cooling power and/or heating power of the heat exchanger.
15. Method for heating and/or cooling a product in a number of heat exchangers positioned in series, wherein the method according to claim 1 is consecutively carried out for two or more of the series of heat exchangers.
16. Heat exchanger comprising a substantially vertically arranged chamber for a viscous product to be heated and/or cooled, wherein the chamber is substantially closed off and at a lower side has a first through-opening for passage of product and at an upper side has a second through-opening for passage of product, a supply duct connected to the first opening for the supply of product from a supply device to the first opening during a supply phase and, a discharge duct connected to the second opening for the discharge of product to a receiving device and, a supply pump, placed in the supply duct and adapted for pumping the product in a first direction during the supply phase, wherein the first direction runs from the supply device to the first opening, characterised in that the heat exchanger further comprises a circulation duct, connected to a third opening at the upper side of the chamber, and to a fourth opening at the lower side of the chamber, a circulation pump adapted for pumping product via the third opening and via the circulation duct to the fourth opening, an evacuation duct, connected to a fifth opening at the lower side of the chamber, an evacuation pump adapted for pumping product via the fifth opening out of the chamber and via the evacuation duct to the receiving device, and a control device for controlling the heat exchanger, wherein the control device is coupled to at least one of the pumps and adapted for allowing a flow of product from the third opening via the circulation duct to the fourth opening during a circulation phase, and for allowing a flow of product out of the chamber through the fifth opening to the receiving device during an evacuation phase.
17. Heat exchanger according to claim 16, wherein the supply pump, the circulation pump and the evacuation pump are the same pump, wherein said pump is adapted for pumping the product in a first direction during the supply phase and circulation phase, and for pumping product in a second direction opposite the first direction during the evacuation phase.
18. Heat exchanger according to claim 16, wherein one or more controllable closing devices are placed in the supply duct, the discharge duct, the circulation duct and the evacuation duct, wherein the one or more controllable closing devices are coupled to the control device.
19. Heat exchanger according to claim 16, wherein the first, fourth and/or fifth opening in the lower side of the chamber are the same opening.
20. Heat exchanger according to claim 16, wherein the second and third opening at the upper side of the chamber are the same opening.
21. Heat exchanger according to claim 16, wherein the circulation duct and the evacuation duct are the same duct, which duct with a first end is connected to the supply duct and with a second end is connected to the discharge duct.
22. Heat exchanger according to claim 21, wherein the supply pump is placed between the first opening and the connection of the first end of the duct.
23. Heat exchanger according to claim 16, further comprising rotatable scrapers for, when operational, at least partially scraping the side walls of the chamber.
24. Heat exchanger according to claim 16, further comprising a temperature sensor for measuring the product temperature near the third opening, wherein the control device is adapted for adjusting a delivered power of the heat exchanger on the basis of the measured temperature.
25. Heat exchanger assembly comprising several heat exchangers according to claim 16 positioned in series.
Description
SHORT DESCRIPTION OF THE DRAWINGS
(1) The invention will be elucidated on the basis of a number of exemplary embodiments shown in the attached drawings, in which:
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DETAILED DESCRIPTION OF THE DRAWINGS
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(19) The first wall 21 and the second wall 31 are each provided with a supply connection 25, 35 and a discharge connection 26, 36 for supplying and discharging, respectively, a cooling medium and/or heating medium to the interior of the wall 21, 31. In that way thermal energy of the product can be led to the medium through the outer side 32 of the inner cylinder 30 and/or through the inner side 22 of the outer cylinder 20 or from the medium to the product. At its upper side the second wall 30 is closed off by a flange 33, and at a lower side by flange 34, whereas at its upper side and lower side the first wall 20 is closed off by flanges 23 and 24, respectively. At a side 27 facing away from its inner side 22, the first wall 20 is provided with insulating material 28 in order to counteract heat exchange between the first wall 20 and the outer environment 3 of the heat exchanger.
(20) The heat exchanger 1 further comprises a hinging lid 60, shown here in first position, in which it connects to an O-ring 29 at the upper side of the flange 23, so that the lid 60 substantially closes off the upper side of the space 2. The lid 60 is movable to a second position, in which the upper side of the chamber 2 is left substantially open. When the lid is in the second position inspections of and/or servicing activities to the interior of the heat exchanger can easily be carried out.
(21) The lower side of the vertically arranged space 2 is substantially sealed off by a flange 70. The lower side of the inner cylinder 30 connects to the flange 70 and is pushed against the upper side of the flange 70 by means of a bolt and nut connection 81, 81a wherein the bolts 81 extend through through-holes 71 in the flange 70 and through corresponding through-holes in flange 34 of the inner cylinder 30. The flange 70 is furthermore provided with a second series of throughholes 73, for passage of detachable attachment means in the form of bolts 83 that push the lower side 24 of the outer cylinder 20 against the flange 70 when the nuts 83a have been tightened. Through-holes 72 have been disposed in the flange 70 for passing attachment means 82 through for clamping the upper wall 50 against the upper side 33 of the inner cylinder 30. In that case the upper wall 50 is provided at a lower side with holes that are provided with thread for cooperation with the attachment means 82. When the nuts 81a and 82a are loosened the inner cylinder is no longer pushed against the flange 70 by the attachment means 81, 81a and 82, 82a, so that the inner cylinder 30 can be moved. When the nuts 83a are loosened the outer cylinder 20 is no longer pushed against the upper side of the flange 70 by the attachment means 83, 83a and the outer cylinder 20 can easily be detached from the flange 70.
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(25) The upper wall of
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(27) The through-holes 72 for the attachment means 82, that clamp the upper wall 50 against the upper side of the inner cylinder 30 are placed outside of the mounting surface 75 and therefore need not be aligned with through-holes in the lower side of the inner cylinder.
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(30) The first wall 421 is provided with a supply connection 425 and a discharge connection 426 for supplying and discharging, respectively, a cooling medium and/or heating medium to the interior of the first wall 421. The second wall 431 is provided with a supply connection and a discharge connection for supplying and discharging, respectively, a cooling medium and/or heating medium to the interior of the second wall 431, wherein for reasons of clarity only the discharge connection 436 is shown. In that way thermal energy of the product can be led to the medium through the outer side 432 of the inner cylinder 430 and/or through the inner side 422 of the outer cylinder 420 and vice versa. At its upper side the second wall 431 is closed off by a flange 433, and at a lower side by a flange 434, whereas at its upper side and lower side the first wall is closed off by flanges 423 and 24, respectively. At a side 427 facing away from its inner side 422, the first wall 421 is provided with insulating material 428, in order to counteract heat exchange between the first wall 421 and the outer environment 403 of the heat exchanger. The lid 500 is moveable to a second position, in which the upper side of the chamber 402 is left substantially open. When the lid 500 is in the second position, inspections of and/or servicing activities to the interior of the heat exchanger 401 can easily be carried out. The lower side of the vertically arranged space 402 is substantially sealed off by a flange 470. The lower side 434 of the inner cylinder 430 and the lower side 424 of the outer cylinder 420 are welded to the flange 470.
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(33) The heat exchanger can be used for all kinds of purposes, such as for instance preparing jam. In that case it should be avoided as much as possible that the fruit breaks down into pieces. Other examples of products are mayonnaise, soft filling for cookies, dairy products, but also ink for printers.
(34) A driving shaft 640 that is positioned in the centre line L of the concentric walls 621, 632, and passes through an upper wall 650 that substantially closes off the inner cylinder 630 at an upper side, comprises a number of arms 641, that are attached to the shaft 640 above the upper wall 650, wherein scraping members (not shown) are attached to the arms 641, which scraping members are adapted for during rotation of the shaft 640 scraping over the inner side 622 and/or outer side 632. The scrapers thus help in giving the product flow in the space 602 a radial component that moves along with the rotary direction of the shaft 640. At the upper side of the space 602 the heat exchanger 601 comprises a lid 660. The lid 660 is in this case shown in a closed position in which it substantially closes off the space 602 at an upper side and is pushed against an O-ring 629 placed between the lid and the outer cylinder 620 by means of coach bolts 661. At the lower side of the heat exchanger 601 a tubular supply connection 610 for supply of the product to be heated and/or cooled debouches in the space. In horizontal projection, that means projected in a horizontal plane, said tube 610 debouches tangentially in the space 602, so that the product flow acquires a component of velocity moving with the scrapers when it enters the space 602. After the product has been heated and/or cooled it leaves the space 602 via a tubular discharge connection 611 at the upper side of the lid 660.
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(39) In
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(43) When that is the case, and the chamber 1002 is still filled so that product can still flow from the upper side 1030 of the chamber, a recovery procedure is started that begins with a circulation phase. During the circulation phase the product flows through a circulation duct 1042 via a third through-opening 1032 at the upper side 1030 of the heat exchanger 1001 out of the chamber 1002. Circulation pump 1051 is then placed in the circulation duct for setting the circulation flow, flowing in the direction of the arrows b, into motion. The product is thus passed back into the chamber 1002 via a fourth through-opening 1022 at the lower side of the chamber 1002. In that way it is achieved that product that was at the bottom of the chamber when the supply phase stopped is also sufficiently heated or cooled. After a predetermined period of time, and/or when a difference in temperature of the product near the opening 1022 and near the opening 1032 is within a predetermined range, the circulation phase is ended. The product in the heat exchanger then has a substantially homogeneous temperature, after which the evacuation phase can start.
(44) In the evacuation phase the product, along with gravity, is pumped out of a fifth through-opening at the lower side of the chamber 1002. Pumping takes place by the evacuation pump 1052, which pumps the product also via an evacuation duct 1043 to the receiving device 1071, where the product can be processed further in a regular manner. The supply pump 1050, the circulation pump 1051 and evacuation pump 1052 are connected to a control device 1060, which switches the pumps on and off during the corresponding phases in order to effect the product flows a, b and c.
(45) Although not shown the supply duct 1040, the discharge duct 1041, the circulation duct 1042 and/or the evacuation duct 1043 preferably are provided with controllable closing devices adapted in order to counteract that another product flow than flows a, b and c are in the supply phase, circulation phase and discharge phase, respectively. Said controllable closing devices preferably are also controlled by the control device 1060.
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(47) During the circulation phase the closing devices 1182, 1184 and 1185 are controlled by the control device 1160 to be open, and closing devices 1181 and 1183 are controlled to be closed. The pumping speed of the pump 1150 is also reduced, as a result the product is now pumped in the direction b, albeit at a lower speed than during the supply phase in order to prevent damage to the product that is circulated. During the circulation phase the temperature of the product near the first through-opening 1121 at the lower side 1120 of the chamber 1102 is measured by a sensor 1190. The temperature of the product near the second opening 1131 at the upper side 1130 of the chamber is measured by a sensor 1191.
(48) When the heat exchanger is a heating heat exchanger the controllable closing device 1181 is preferably controlled to be substantially closed during the circulation phase, but not completely closed, so that overpressure in the circulation duct as a result of heating the product can be counteracted. The production line which comprises the ducts, heat exchanger and supply device remains aseptic, i.e. no air from outside is passed into the production line or vice versa. The delivered power of the heat exchanger, based on one of said measured temperatures, or based on a difference in measured temperatures, can be adjusted, particularly be reduced in order to counteract an excessive change of temperature of the product. When the difference in measured temperatures is within a predetermined range, particularly when the temperatures measured by sensor 1190 and sensor 1191 are substantially equal, the end of the circulation phase has been reached and the evacuation phase can be started with.
(49) During the evacuation phase the control device 1160 controls the valves 1181 and 1182 to a substantially closed position. The valves 1183, 1184 and 1185 are controlled to a substantially open position so that a product flow c is possible. Said product flow is subsequently set into motion by controlling the pump 1150 to pump product that flows along with gravity via through-opening 1121 out of the chamber 1002, in the direction c out of the chamber 1002, wherein the pump 1150 pumps in an opposite direction than during the supply and circulation phases. The product is pumped via the circulation duct 1142 and discharge duct 1141 to the receiving device 1170 for further processing. Preferably an overpressure in the chamber 1102 is counteracted during the evacuation phase by adding sterile air from the upper side of the chamber. In that way the production line remains aseptic.
(50) Due to the invention a chamber full of product, for a large part, for instance up to 80% of the product in the chamber, can be brought at the right temperature as yet under aseptic conditions when no more product is supplied from the supply device 1170.
(51) Heat exchangers with a supply duct and a discharge duct that are already being used can be converted into the embodiment described in
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(53) During the supply phase 1210 it is detected 1211 whether product is supplied from the supply device. When this is not the case, the supply phase has ended 1219 and a recovery procedure 1220 is started. During the recovery procedure 1220 a circulation phase 1230 is started, in which product is led out of the chamber via a third opening through the upper side of the chamber and subsequently via a circulation duct and a fourth opening through the lower side of the chamber is led back into the chamber. Product that was at the bottom of the chamber at the end 1219 of the supply phase is as yet treated in the heat exchanging chamber, so that at the end of the circulation phase the product has a more homogeneous temperature. When the product has circulated a predetermined period of time, or when it is determined that product near the fourth opening has reached a wanted temperature 1231, the circulation phase is stopped 1239 and the evacuation phase 1240 is started with. In the evacuation phase 1240, the product, along with gravity, is led out of the chamber via a fifth opening through the lower side and subsequently via an evacuation duct is led to the receiving device for further processing 1260.
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(55) After starting 1300 the method the supply phase is started 1310 by controlling the supply device to supply product 1311, and by opening 1312 closing devices 1181, 1182, 1183 and closing 1313 closing devices 1184, 1185. The pump 1150 is also controlled 1314 to pump product in the direction of the heat exchanger and thus setting up a product flow a. In step 1315 it is checked whether product is still supplied from the supply device to the chamber. As long as this is the case the supply phase will continue, otherwise the supply phase is ended 1319 and a recovery procedure 1320 is started with. The recovery procedure starts with a circulation phase 1330, in which the closing devices 1181 and 1183 are closed off 1331 and the closing devices 1182, 1184, 1185 are opened 1332 to make a circulation flow b possible. The pump 1150 is controlled 1333 to pump product to the heat exchanger at a lower speed than during the supply phase, thus effecting the circulation flow b.
(56) The temperature near the opening 1121 at the lower side is measured 1334 by sensor 1190, the temperature near the opening at the upper side is measured 1335 by sensor 1191 and subsequently it is determined 1336 whether the measured temperatures are substantially the same. When this is the case the circulation phase is stopped 1339 and the evacuation phase 1340 is started.
(57) After starting 1340 of the evacuation phase the closing devices 1181, 1182 are closed 1341 and the closing devices 1183, 1184 and 1185 are opened 1342, thus making a product flow c possible. The pump 1150 is subsequently controlled 1343 to pump product out of the chamber along with gravity in the direction c to the receiving device. After the end of the evacuation phase 1349 the rinsing device at the upper side of the heat exchanger is activated 1350. Closing device 1183 is closed 1351 and closing device 1182 is opened 1352, after which the rinsing agent is supplied 1353 and is circulated 1354 several times through the chamber. Finally the circulated scouring water is discharged 1355.
(58) The above description is included to illustrate the operation of preferred embodiments of the invention and not to limit the scope of the invention. Starting from the above explanation many variations that fall within the spirit and scope of the present invention will be evident to an expert.