Method and apparatus for producing and drawing-off a web-shaped product, particularly a woven fabric web
10487425 ยท 2019-11-26
Assignee
Inventors
Cpc classification
D03D49/12
TEXTILES; PAPER
B65H2404/68
PERFORMING OPERATIONS; TRANSPORTING
B65H2701/18
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/44338
PERFORMING OPERATIONS; TRANSPORTING
B65H2403/52
PERFORMING OPERATIONS; TRANSPORTING
International classification
D03D51/00
TEXTILES; PAPER
D03D49/12
TEXTILES; PAPER
B65H20/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A method and an apparatus for producing and drawing-off a woven fabric web (2) with a weaving machine (1) make use of two clamp carriers (7.1, 7.2) with clamps (10.1, 10.2). The clamp carriers are driven back and forth parallel to a drawing-off direction of the fabric web. The clamp carriers are respectively drivable with a pair of drive spindles (14.1, 14.2) arranged so that the web center of the fabric web within the apparatus extends in an area between the two drive spindles of the respective clamp carrier. The fabric web is produced with successive main sections (4.1, 4.2, 4.3, 4.4) and auxiliary sections (3.1, 3.2, 3.3, 3.4, 3.5). The clamps are actuated so that the opening and closing of the clamps takes place only in the time segments of the production in which an auxiliary section of the fabric web is being produced.
Claims
1. A method of producing a woven fabric web with a weaving machine and drawing-off the woven fabric web with a drawing-off apparatus, wherein the drawing-off apparatus includes two independently movable clamp carriers that respectively carry two fabric clamps, plural drive spindles, and plural drive motors that are each individually operatively connected to a respective individual one of the drive spindles so as to drive the respective drive spindle, wherein the clamp carriers are respectively operatively connected to ones of the drive spindles to be driven by the drive spindles, and wherein the method comprises the steps: a) with the weaving machine, producing a woven fabric web to include main web sections and auxiliary web sections successively alternating with one another; and b) with the drawing-off apparatus, applying a tension onto the woven fabric web and drawing-off the woven fabric web in a drawing-off direction, by actuating the drive motors to drive the drive spindles respectively connected thereto whereby the drive spindles drive the clamp carriers independently of one another to move independently back-and-forth parallel to the drawing-off direction, and by closing and opening the fabric clamps only during the producing of the auxiliary web sections to grasp and release the auxiliary web sections with the fabric clamps, such that at all times at least either one of the two fabric clamps is closed and at least one of the auxiliary web sections of the woven fabric web is connected with at least either one of the clamp carriers via the at least one closed fabric clamp.
2. The method according to claim 1, wherein the drive motors are actuated and the fabric clamps are closed and opened in synchronism with the producing of the woven fabric so that only the auxiliary web sections of the woven fabric web that have already been produced are grasped by the at least one closed fabric clamp.
3. The method according to claim 1, wherein during the applying of the tension onto the woven fabric web, the drive motors are actuated dependent on the tension.
4. The method according to claim 3, further comprising measuring an output torque produced by the drive motors, and wherein the drive motors are actuated dependent on the measured output torque as an indication of the tension.
5. The method according to claim 1, wherein the producing of the woven fabric web comprises producing the main web sections respectively as a multi-layered woven fabric.
6. An apparatus for drawing-off a woven fabric from a weaving machine, wherein the apparatus comprises: an apparatus frame; a guide supported on the apparatus frame; a first clamp carrier that carries a first fabric clamp, and a second clamp carrier that carries a second fabric clamp, wherein the first and second clamp carriers are arranged to be movable along the guide back-and-forth parallel to a drawing-off direction of the woven fabric web; a first pair of drive spindles operatively connected to the first clamp carrier to be adapted to move the first clamp carrier independently of the second clamp carrier along the guide in a first motion range, and a second pair of drive spindles operatively connected to the second clamp carrier to be adapted to move the second clamp carrier independently of the first clamp carrier along the guide in a second motion range, wherein the first and second pairs of drive spindles are respectively arranged with a drawing-off centerline in an area between the drive spindles of the first pair and between the drive spindles of the second pair, wherein the apparatus is configured and adapted to draw-off the woven fabric web with a web center of the woven fabric web extending along the drawing-off centerline; four drive motors that are respectively individually operatively connected to the individual drive spindles of the first and second pairs to be adapted to respectively drive the drive spindles; and a clamp controller configured to control an opening and a closing of the first fabric clamp and of the second fabric clamp so that at least either one of the fabric clamps is closed at all times during the drawing-off of the woven fabric web.
7. The apparatus according to claim 6, wherein the drive spindles all lie in a spindle plane that extends parallel to a fabric plane, the apparatus is configured and adapted to draw-off the woven fabric web extending along the fabric plane, and a spacing distance between the spindle plane and the fabric plane is smaller than three times a diameter of the drive spindles.
8. The apparatus according to claim 6, wherein the drive spindles of the first pair are arranged symmetrically relative to a middle of the clamp carriers in a direction transverse to the drawing-off direction, and the drive spindles of the second pair are arranged symmetrically relative to the middle of the clamp carriers in the direction transverse to the drawing-off direction.
9. The apparatus according to claim 6, wherein each one of the drive spindles extends along an entire length of the first motion range and the second motion range, the drive spindles of the first pair are slidably and rotatably supported by the second clamp carrier, and the drive spindles of the second pair are slidably and rotatably supported by the first clamp carrier.
10. The apparatus according to claim 6, wherein the guide comprises plural guide tracks arranged symmetrically relative to a middle of the clamp carriers in a direction transverse to the drawing-off direction.
11. The apparatus according to claim 10, wherein the guide tracks are supported over an entire length thereof on the apparatus frame.
12. The apparatus according to claim 6, further comprising at least one drivable roller that is mounted on a selected one of the clamp carriers and that is configured and arranged to draw-off the woven fabric web from the fabric clamp carried by the selected clamp carrier.
13. A combination comprising the apparatus according to claim 6 and a weaving machine configured and adapted to produce the woven fabric web.
14. A method comprising the steps: a) with a weaving machine, producing a woven fabric web to include main web sections and auxiliary web sections successively alternating with one another, wherein the woven fabric web being produced exits from an outlet of the weaving machine; b) downstream from the outlet of the weaving machine, grasping a first one of the auxiliary web sections with a first fabric clamp at a first position, and while the first auxiliary web section is grasped by the first fabric clamp moving the first fabric clamp in a drawing-off direction away from the outlet of the weaving machine from the first position to a second position to apply a controlled tension onto the woven fabric web between the first fabric clamp and the outlet of the weaving machine and to draw-off the woven fabric web in the drawing-off direction away from the outlet of the weaving machine; c) while the first auxiliary web section is still grasped by the first fabric clamp after the step b), additionally grasping the first auxiliary web section with a second fabric clamp at a third position on a side of the first fabric clamp away from the outlet of the weaving machine in the drawing-off direction; d) while the first auxiliary web section is still grasped by the second fabric clamp after the step c), releasing the first fabric clamp from the first auxiliary web section, moving the first fabric clamp opposite the drawing-off direction back to the first position, and at the first position grasping a second one of the auxiliary web sections with the first fabric clamp; e) while the second auxiliary web section is still grasped by the first fabric clamp after the step d), moving the first fabric clamp in the drawing-off direction from the first position to the second position to apply the controlled tension onto the woven fabric web between the first fabric clamp and the outlet of the weaving machine and to draw-off the woven fabric web in the drawing-off direction away from the outlet of the weaving machine, while also still grasping the first auxiliary web section with the second fabric clamp and moving the second fabric clamp in the drawing-off direction to a fourth position; f) while the first auxiliary web section is still grasped by the second fabric clamp after the step e), releasing the first fabric clamp from the second auxiliary web section, moving the first fabric clamp opposite the drawing-off direction back to the first position, and at the first position grasping a third one of the auxiliary web sections with the first fabric clamp; g) while the third auxiliary web section is still grasped by the first fabric clamp after the step f), moving the first fabric clamp in the drawing-off direction from the first position to the second position to exert the controlled tension onto the woven fabric web between the first fabric clamp and the outlet of the weaving machine and to draw-off the woven fabric web in the drawing-off direction away from the outlet of the weaving machine; and h) while the third auxiliary web section is still grasped by the first fabric clamp after the step g), releasing the second fabric clamp from the first auxiliary web section, moving the second fabric clamp opposite the drawing-off direction back to the third position, and additionally grasping the third auxiliary web section with the second fabric clamp at the third position; wherein: the grasping and the releasing of the respective auxiliary web sections by the fabric clamps are initiated only while a subsequent one of the auxiliary web sections is being produced and not while any one of the main web sections is being produced, at least either one of the fabric clamps is grasping at least one of the auxiliary web sections at all times during the steps b) to h), and the controlled tension is applied and maintained by the first fabric clamp moving in the drawing-off direction while each one of the main web sections is being produced.
15. The method according to claim 14, further comprising, after the step h), successively repeating the steps d) to h) respectively for a second-subsequent one of the auxiliary web sections that second-next follows after the respective auxiliary web section recited in each respective one of the steps d) to h).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In order that the invention may be clearly understood, it will now be described in connection with example embodiments thereof, with reference to the accompanying drawings, wherein:
(2)
(3)
(4)
(5)
DETAILED DESCRIPTION OF EXAMPLE EMBODIMENTS OF THE INVENTION
(6) The
(7) The production machinepresently a weaving machine 1produces successive pieces 2.1, 2.2 of a multi-layered woven fabric. Each one of the woven pieces 2.1, 2.2 consists of an auxiliary section 3 and a main section 4. The main section 4 is the basis for the end product, which is to be produced. The auxiliary sections 3 are generally significantly shorter than the main sections 4; they serve merely for separating and handling of the main sections 4. Generally different weave patterns are utilized for the two sections 3, 4 of a woven fabric piece 2.1 or 2.2 etc. that is to be produced. The switching-over between the two weaving styles or weave patterns for the two sections 3, 4 of a fabric piece 2.1, 2.2 etc. is achieved automatically with a running weaving machine 1. For this, weft insertion, loom formation, warp and product control are activated from an electronic control console in a way and manner that is known to the skilled artisan. The different weave patterns are stored in the form of electronic pattern data in the weaving machine control. The produced fabric pieces 2.1, 2.2 are most suitably led away from the weaving machine 1 in the horizontal direction. At the start of a new production, the first fabric section 2.1 is generally grasped by the operator and fed to the following drawing-off apparatus 6, which automatically carries out the further method steps from then on.
(8)
(9) The auxiliary section 3.1 that has already been produced is grasped by a clamp 10.1 in an apparatus 6 for drawing-off the fabric web 2, and is thereby connected with a first clamp carrier 7.1. The drawing-off apparatus 6 comprises two clamp carriers 7.1, 7.2 with clamps 10.1, 10.2 for the fabric web 2. Furthermore the apparatus 6 has drive means by which the clamp carriers 7.1, 7.2 can be driven moving back and forth parallel to a drawing-off direction of the fabric web 2. Several details of the drawing-off apparatus 6 are not illustrated in the
(10) After the grasping of the auxiliary section 3.1 by the clamp 10.1 of the first clamp carrier 7.1, a tension in the drawing-off direction of the fabric web 2 is developed in the fabric piece 2.1 by the drive means of this clamp carrier 7.1. This tension is transmitted further on the weaving machine side via the warp threads up to the warp thread supplyfor example a warp beam or a bobbin creel.
(11) The drawing-off of the warp threads from this warp thread supply is controlled via suitable drive or braking means. Generally a measuring apparatus is located in the weaving machine 1, with which measuring apparatus the tension in the warp threadsthat is the warp tension or the fabric tensioncan be measured. The measuring apparatus for the measuring can of course also be mounted in the area between the clamp carriers 7.1, 7.2 of the drawing-off apparatus 6 and the weaving machine 1. The measured tension is conveyed further to the control devices for the drive or braking apparatuses in the weaving machine 1 and if applicable also to the control devices for the drive means of the clamp carriers 7.
(12)
(13) Thereupon, via the drive means of the second clamp carrier 7.2, a tension is developed in the fabric piece 2.1 and thereafter the clamp 10.1 of the first clamp carrier 7.1 is opened.
(14) While the auxiliary section 3.3 is still being produced by the weaving machine 1, the first clamp carrier 7.1 is again shifted or displaced back to its starting position at the inlet of the drawing-off apparatus 6.
(15) In the reverse or backwards motion, the clamp carriers 7 have a significantly higher shifting speed than in the forwards operation. Possible shifting speeds are for example 200 mm per minute in the forwards operation (that is to say the production speed of the weaving machine) and 3000 mm per minute in the reverse or backwards operation. Depending on the type of the woven fabric, of course also other shifting speeds can be necessary. The drive means of the clamp carriers 7 are to be correspondingly designed or engineered for that.
(16) The different speeds of the clamp carriers 7 in the different method steps are illustrated by diagonally extending arrows or double arrows in the
(17) The state or condition after the previously described return shifting of the first clamp carrier 7.1 into the starting position is illustrated in
(18) In
(19)
(20) In a further method stepsee
(21) Through this method sequence or progression it is ensured that during the production of the main sections 4 of the fabric pieces 2.1, 2.2 etc., no transfer or taking-over of the drawn-off fabric web 2 from one to the other clamp carrier 7.1, 7.2 takes place. Thereby possibly arising inaccuracies in the progression due to slipping or stretched fabric, which could arise during the opening and closing of the clamps 10, only become effective during the production of the auxiliary sections 3. In the auxiliary sections 3, however, a possible deviating or fluctuating fabric quality plays no role or is irrelevant, because these sections are not used anyway in the end product which is produced from only the main sections 4. A further advantage of the embodiment of the method according to the invention as described here exists in that the clamps 10.1, 10.2 of the clamp carriers 7.1, 7.2 never grasp the fabric web 2 on the main sections 4 of the fabric pieces 2.1, 2.2, but rather always only on the auxiliary sections 3. A damaging of the main sections 4 by the clamps 10 is thereby completely excluded.
(22) That is especially suitable or sensible, for example, in the production of multi-layered woven fabrics for application in fiber composite structural components. The fibers of these fabrics are often very sensitive or delicate on their surface. Damages of the fibers or of the individual filaments of a fiber cause problems in the following processing or treatment processes.
(23) The
(24) The apparatus 6 includes two clamp carriers 7.1 and 7.2 with clamps 10.1, 10.2 for the fabric web 2. An apparatus frame 12 is present, via which the apparatus 6 is supported on the floor. Guide tracks 13 for the clamp carriers 7 are arranged on the apparatus frame 12, which guide tracks, in the present example, are supported or braced on the apparatus frame 12 over the total or entire length of the possible travel or shifting displacement 8 of the clamp carriers 7. These guide tracks 13 can be embodied as profiled sliding guides or low-friction guides or as roller body guidesso-called ball guides. Thereby, a precise guidance of the clamp carriers 7 without larger deformations of the guide tracks 13 is achieved. In the present example embodiment, the guide tracks 13 are arranged symmetrically to the middle of the clamp carriers 7 in the direction of the width of the fabric web 2 (
(25) The apparatus 6 further includes two pairs of drive spindles 14.1, 14.2, by which the clamp carriers 7.1, 7.2 are driven parallel to the drawing-off direction of the fabric web 2. One pair of these drive spindles 14.1, 14.2 is allocated to each clamp carrier 7.1, 7.2. The drive spindles 14 are arranged in such a manner so that the web center of the fabric web 2 within the apparatus 6 extends in an area between the two drive spindles 14 of the respective clamp carrier 7. Thereby, a symmetrical force introduction is achieved from the clamp carriers 7 into the drive spindles 14, when the clamp carriers 7 are under the tension of the fabric web 2.
(26) In the present example, the drive spindles 14 are arranged in the same plane 15 in which the fabric web 2 also extends in the apparatus 6. This is more advantageous than an arrangement in different parallel planes with a large vertical spacing distance between fabric web 2 and drive spindles 14, because thereby undesired deformations of the clamp carriers 7 and of the drive spindles 14 can arise under high tensions.
(27) The drive spindles 14 are presently arranged symmetrically to the middle of the clamp carriers 7 in the direction of the width of the fabric web 2. This also serves for the symmetrical introduction of forces into both drive spindles 14.1 or 14.2 of the respective clamp carrier 7.1 or 7.2. This pertains at least when the fabric web 2 is similarly drawn or pulled through the apparatus 6 symmetrically to the middle of the clamp carriers 7.1, 7.2 with respect to the width of the fabric web.
(28) So that fabric webs 2 with different widths can be drawn-off, the clamps 10.1, 10.2 of the clamp carrier 7.1, 7.2 are respectively constructed of several pairs of clamp segments. This can best be seen in
(29)
(30) Bearing bushings, which are not further illustrated, are provided at the location where the two drive spindles 14.2 or 14.1 of the respective one clamp carrier 7.2 or 7.1 are guided through the respective other clamp carrier 7.1, 7.2, wherein these bearing bushings ensure a support or bracing of the drive spindles of the one clamp carrier 7.2 or 7.1, in the respective other clamp carrier 7.1 or 7.2. Thereby, excessive bending of longer drive spindles 14 is reduced.
(31) Each one of the drive spindles 14 is drivable with its own drive motor 9. The rotational moment or torque of the drive motors 9 can be measured in a known manner, e.g. via the current consumption of the electronic motor controller, and can be used for actuating the drive motors 9. The position determination of the two clamp carriers 7 within the apparatus 6 is achieved, for example, via an inductive displacement or travel distance measuring systempossibly in the area of the guide tracks 13or via incremental signal transmitters within the drive motors 9. Thereby the current position of the respective clamp carrier 7 is determined from the number of the pulses or rotations of the drive motors 9 via the spindle pitch.
(32) The drive motors 9 for the drive spindles 14 are presently mounted at the end of the apparatus 6 that faces away from the weaving machine 1. On this side, axial bearings of the drive spindles are also provided in the apparatus frame. The tensions in the fabric web 2 therefore produce tension forces in the drive spindles 14. Compressive forces can arise in the drive spindles 14 only during the return shifting of the clamp carriers 7 contrary to the drawing-off direction. These are, however, small so that no danger of impermissible deformations or even kinking or buckling exists.
(33) The present embodiment of the apparatus 6, on the second clamp carrier 7.2, comprises two drawing-off rollers 17, 18 that form an adjustable roller gap therebetween. For adjusting the roller gap, the upper drawing-off roller 17 can be brought into different positions perpendicularly to the fabric web 2. A suitable actuator 19for example a geared motor with spindleserves for this positioning relative to the fabric web 2. For the drive, the lower drawing-off roller 18 includes, for example in the interior, an electric drum motorhowever also other drive types with motors outside of the drawing-off roller 18 are also possible. It is also conceivable to drive the upper drawing-off roller 17 or both rollers 17, 18. With this roller pair 17, 18, the drawn-off fabric web 2 can be further transported on the far side of the second clamp carrier 7.2. Moreover, if needed, the already drawn-off fabric web 2 can be supported with this roller pair 17, 18 while the second clamp carrier 7.2 is on the return travel path from its end position into the starting position (see
(34) With the described apparatus, other method sequences can also be realized. For example, it would also be possible to control the sequence so that during most of the method steps the complete tension of the fabric web is taken up not by the first clamp carrier but rather by the second clamp carrier, whereby the first clamp carrier in these phases only develops an auxiliary tension which serves to prevent an excessive sagging of the fabric web. In order to ensure the safety of the operators, the open accessible travel or shifting ranges of the clamp carriers 7, the roller gap between the drawing-off rollers, and the running drive spindles 14 are protected by safety light barriers, which are not illustrated. In that regard, safety light barriers are utilized that still reliably indicate an interruption of the light beam or light curtain even with a changed spacing distance between the emitter and the receiver.
REFERENCE NUMBERS
(35) TABLE-US-00001 1 production machine, weaving machine 2 web-shaped product, fabric web 2.1, 2.2 fabric pieces 3.1, 3.2, auxiliary sections of the fabric 3.3, 3.4, 3.5 piece 4.1, 4.2, 4.3, 4.4 main sections of the fabric piece 5 outlet of the production machine 6 apparatus for drawing-off 7.1, 7.2 first, second clamp carrier 8 travel or shifting displacement of the clamp carriers 9 drive motors 10.1, 10.2 clamps 11 actuator for operating the clamps 12 apparatus frame 13 guide track for clamp carrier 14.1, 14.2 pairs of drive spindles 15 fabric plane 16 spindle nuts 17 drawing-off roller top 18 drawing-off roller bottom 19 actuator for adjusting roller gap