Method for operating blast furnace
10487370 · 2019-11-26
Assignee
Inventors
- Naoki Yamamoto (Tokyo, JP)
- Akinori Murao (Tokyo, JP)
- Tomoyuki Kawashima (Tokyo, JP)
- Nobuyuki Ooyama (Tokyo, JP)
Cpc classification
F27D7/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C21B5/001
CHEMISTRY; METALLURGY
C21B2005/005
CHEMISTRY; METALLURGY
F27B1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F27B1/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
To provide a method for operating a blast furnace with which the combustion efficiency of a solid fuel, such as pulverized coal, is improved, thereby making it possible to improve productivity and reduce CO.sub.2 emissions. Pulverized coal and LNG are blown from an upstream lance configured by a double tube, and oxygen is blown from a downstream lance on the downstream side in a hot air blast direction, so that oxygen used for preceding combustion of the LNG is supplied from the downstream lance, and the pulverized coal whose temperature has been increased by the combustion of the LNG is combusted along with the supplied oxygen. When a direction perpendicular to the hot air blast direction is designated as 0, and a downstream direction and an upstream direction therefrom in the hot air blast direction are designated as positive and negative, respectively, a blowing direction of the oxygen from the downstream lance with respect to the blast direction ranges from 30 to +45, and a blowing position of the oxygen from the downstream lance with reference to a position at which the upstream lance is inserted into a blast pipe ranges from 160 to 200 in terms of a blast pipe circumferential direction angle.
Claims
1. A method for operating a blast furnace, in which hot air is blown into a blast furnace from a blast pipe through a tuyere, the method comprising: using a double tube as an upstream lance for blowing a solid fuel into the blast pipe; blowing one of the solid fuel and flammable gas from one of an inner tube of the upstream lance and a gap between the inner tube and an outer tube, and blowing the other of the solid fuel and the flammable gas from the other of the inner tube and the gap between the inner tube and the outer tube; disposing a downstream lance on a downstream side in a blast direction of the hot air from a blowing end part of the upstream lance; and blowing combustion-supporting gas from the downstream lance, the combustion-supporting gas having an oxygen concentration of at least 50 vol % or more.
2. The method for operating a blast furnace according to claim 1, wherein, when a direction perpendicular to the blast direction of the hot air is designated as 0, and a downstream direction and an upstream direction therefrom in the blast direction of the hot air are designated as positive and negative, respectively, a blowing direction of the combustion-supporting gas from the downstream lance with respect to the blast direction ranges from 30 to +45.
3. The method for operating a blast furnace according to claim 1, wherein a blowing position of the combustion-supporting gas from the downstream lance with reference to a position at which the upstream lance is inserted into the blast pipe ranges from 160 to 200 in terms of a circumferential direction angle of the blast pipe.
4. The method for operating a blast furnace according to claim 1, wherein a distance of the downstream lance from the upstream lance is set to be 27 mm to 80 mm.
5. The method for operating a blast furnace according to claim 1, wherein a blowing speed of the combustion-supporting gas from the downstream lance is set to be 50 m/s to 146 m/s.
6. The method for operating a blast furnace according to claim 2, wherein a blowing position of the combustion-supporting gas from the downstream lance with reference to a position at which the upstream lance is inserted into the blast pipe ranges from 160 to 200 in terms of a circumferential direction angle of the blast pipe.
7. The method for operating a blast furnace according to claim 2, wherein a distance of the downstream lance from the upstream lance is set to be 27 mm to 80 mm.
8. The method for operating a blast furnace according to claim 3, wherein a distance of the downstream lance from the upstream lance is set to be 27 mm to 80 mm.
9. The method for operating a blast furnace according to claim 2, wherein a blowing speed of the combustion-supporting gas from the downstream lance is set to be 50 m/s to 146 m/s.
10. The method for operating a blast furnace according to claim 3, wherein a blowing speed of the combustion-supporting gas from the downstream lance is set to be 50 m/s to 146 m/s.
11. The method for operating a blast furnace according to claim 4, wherein a blowing speed of the combustion-supporting gas from the downstream lance is set to be 50 m/s to 146 m/s.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(13) Next, one embodiment of a method for operating a blast furnace of the present invention will be described with reference to the drawings.
(14) For example, when pulverized coal as a solid fuel is blown from the lance 4, the pulverized coal is blown along with carrier gas, such as N.sub.2. When only the pulverized coal as a solid fuel is blown from the lance 4, a volatile matter and fixed carbon of the pulverized coal which has passed through the tuyere 3 from the lance 4 and has been blown into the raceway 5 are combusted along with coke, and an aggregate of carbon and ash generally called char, which has not combusted and is left, is discharged from the raceway 5 as incombusted char. Since the incombusted char is accumulated in the furnace, thereby deteriorating the air permeability in the furnace, it is required that the pulverized coal is combusted in the raceway 5 as much as possible, that is, the combustibility of the pulverized coal is improved. Since the hot air speed in front of the tuyere 3 in the hot air blast direction is approximately 200 m/sec and the existence region of oxygen in the raceway 5 from an end of the lance 4 is approximately 0.3 to 0.5 m, it is necessary to increase the temperature and improve contact efficiency with oxygen (diffusibility) of pulverized coal particles virtually at a level of 1/1000 sec.
(15) The pulverized coal that has been blown into the raceway 5 from the tuyere 3 is first heated by heat transfer by convection from an air blast, and furthermore, the particle temperature is drastically increased by heat transfer by radiation and conductive heat transfer from a flame in the raceway 5, heat decomposition is started from the time when the temperature has been increased to 300 C. or more, the volatile matter is ignited to generate a flame, and the combustion temperature reaches 1400 to 1700 C. When the volatile matter is discharged, the pulverized coal becomes the above-described char. The char is primarily fixed carbon, and thus, a reaction called a carbon dissolution reaction also occurs along with a combustion reaction. At this time, an increase in the volatile matter of the pulverized coal to be blown into the blast pipe 2 from the lance 4 facilitates ignition of the pulverized coal, an increase in the combustion amount of the volatile matter increases the temperature increase speed and the maximum temperature of the pulverized coal, and an increase in the diffusibility and the temperature of the pulverized coal increases the reaction speed of the char. More specifically, it is considered that, as the volatile matter expands by gasification, the pulverized coal diffuses and the volatile matter is combusted, and the pulverized coal is rapidly heated and its temperature is rapidly increased by combustion heat thereof. In contrast, when, for example, LNG as flammable gas is blown into the blast pipe 2 from the lance 4 along with the pulverized coal, it is considered that LNG is in contact with oxygen in the air blast, LNG is combusted, and the pulverized coal is rapidly heated and its temperature is rapidly increased by combustion heat thereof, thereby facilitating ignition of the pulverized coal.
(16) In the present embodiment, pulverized coal as a solid fuel and LNG as flammable gas were used. In addition, a double tube lance is used for the upstream lance 4, one of the pulverized coal and LNG is blown from an inner tube of the upstream lance 4 configured by the double tube lance, and the other of the pulverized coal and LNG is blown from a gap between the inner tube and an outer tube. Regarding the blowing from the double tube lance, the pulverized coal may be blown from the inner tube and LNG may be blown from the gap between the inner tube and the outer tube, or LNG may be blown from the inner tube and the pulverized coal may be blown from the gap between the inner tube and the outer tube. For example, when the pulverized coal is blown from the inner tube and LNG is blown from the gap between the inner tube and the outer tube, an effect that LNG located outside the blowing flow in the blast pipe 2 is combusted on ahead and the temperature of the inside pulverized coal is increased is obtained. In contrast, when LNG is blown from the inner tube and the pulverized coal is blown from the gap between the inner tube and the outer tube, an effect that the pulverized coal located outside the blowing flow in the blast pipe 2 is diffused along with gas diffusion of LNG located inside is obtained. In both cases, LNG is combusted on ahead, and oxygen in the air blast is consumed along with the combustion of the LNG. Here, the pulverized coal was blown from the inner tube of the upstream lance 4 configured by the double tube lance, and LNG was blown from the gap between the inner tube and the outer tube.
(17) In the present embodiment, in order to make up for oxygen consumed by the preceding combustion of the LNG blown from the upstream lance 4 along with the pulverized coal, as illustrated in
(18) Here, the density of the pulverized coal used was 1400 kg/m.sup.3, N.sub.2 was used as carrier gas, and the pulverized coal blowing condition was 1100 kg/h. In addition, the LNG blowing condition was 100 Nm.sup.3/h, and, regarding the blast condition from the blast pipe 2, the blast temperature was 1200 C., the flow volume was 12000 Nm.sup.3/h, the flow speed was 150 m/s, and air was used. Regarding the oxygen blowing condition, the flow volume was 350 Nm.sup.3/h and the flow speed was 146 m/s.
(19) The main stream of the pulverized coal (including LNG and carrier gas) blown from the upstream lance 4 flows by the hot air blast, as indicated by the solid line in
(20) In order to prove this, the oxygen molar fraction around the pulverized coal was evaluated by variously changing the blast pipe circumferential direction angle of the downstream lance 6 relative to the upstream lance 4 and performing a fluid analysis in the raceway 5 with a computer using general-purpose fluid analysis software. As illustrated in
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(22) In addition, it is considered that the blowing direction of the oxygen blown from the downstream lance 6 with respect to the blast direction also affects the oxygen molar fraction in gas in contact with the pulverized coal particles, i.e. the combustibility of the pulverized coal in the raceway 5. For example, when the blowing direction of the oxygen blown from the downstream lance 6 with respect to the hot air blast direction, which is perpendicular to the hot air blast direction, is designated as 0, and the blowing directions of the oxygen (angle in
(23) In order to prove this, the oxygen molar fraction around the pulverized coal was evaluated by variously changing the blowing direction of the oxygen blown from the downstream lance 6 with respect to the hot air blast direction and performing, in the same manner as the above, a fluid analysis in the raceway 5 with a computer using general-purpose fluid analysis software. Similarly, the evaluation position of the oxygen molar fraction was set to be a position of 300 mm from the center position of the blowing end part of the upstream lance 4 in the hot air blast direction, i.e. a position in the raceway 5 of 200 mm from the end part of the tuyere 3 in the blast direction. In addition, also in the fluid analysis with the computer, in the same manner as the above, the molar fraction of oxygen in gas of a mesh in which pulverized coal particles exist was defined as the molar fraction of the oxygen in contact with the pulverized coal particles, and the evaluation was performed by an average value of the oxygen molar fraction in gas in contact with all pulverized coal particles at the evaluation point of 300 mm from the center position of the blowing end part of the upstream lance 4 in the blast direction. In addition, oxygen in the air used for the air blast is not considered, and the value of the oxygen molar fraction in gas in contact with the pulverized coal particles does not include that of oxygen in the air.
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(25) Next, in order to confirm the mixability of the pulverized coal flow and the oxygen flow, which was considered in
(26) In the same manner, the oxygen molar fraction around the pulverized coal was evaluated by variously changing a blowing speed of the combustion-supporting gas from the downstream lance 6 and performing, in the same manner as the above, a fluid analysis in the raceway 5 with a computer using general-purpose fluid analysis software. The evaluation of the oxygen molar fraction is the same as the above, the position of the downstream lance 6 relative to the upstream lance 4 is 180 in terms of the blast pipe circumferential direction angle, the blowing direction of the oxygen blown from the downstream lance 6 with respect to the hot air blast direction is perpendicular to the blast direction, i.e. 0, and other conditions are the same as the above.
(27) Therefore, by satisfying these conditions, LNG is combusted at the end of the lance, so that the temperature increase of the pulverized coal proceeds to some extent; furthermore, the pulverized coal is in contact with oxygen by the oxygen blowing from the downstream lance 6, so that lack of oxygen is eliminated, and the combustibility of the pulverized coal can be improved. In addition, the rapid combustion of the pulverized coal at the end of the lance is controlled, and thus, a crack and erosion of the end of the lance due to heat can be prevented.
(28) In order to confirm the effect of the method for operating a blast furnace, in a blast furnace having 38 tuyeres and an inner volume of 5000 m.sup.3, under the conditions that a desired production volume of hot metal was 11500 t/day, a pulverized coal ratio was 150 kg/t-hot metal, the distance of the downstream lance 6 from the upstream lance 4 was 80 mm, and the blowing speed of the combustion-supporting gas from the downstream lance 6 was 146 m/s, and the above-described blast condition, pulverized coal blowing condition, and LNG blowing condition were set, the operation was performed for three days in two ways, the case where oxygen was blown from the downstream lance 6 and the case where a downstream lance was not used (oxygen was enriched in air to be blasted), respectively, and the effect was confirmed by recording changes in average coke ratios (kg/t-hot metal). It is to be noted that the blowing direction of the oxygen blown from the downstream lance 6 with respect to the hot air blast direction was perpendicular to the hot air blast direction, and the position of the downstream lance 6 relative to the upstream lance 4 was 180 in terms of the blast pipe circumferential direction angle. As a result, the coke ratio when a downstream lance was not used was 370 kg/t-hot metal, whereas the coke ratio when oxygen was blown from the downstream lance 6 was 366 kg/t-hot metal. Accordingly, by blowing oxygen from the downstream lance 6, the combustion efficiency of the pulverized coal was improved, and the coke ratio could be reduced. In addition, it was confirmed that there was not wear damage, such as a crack and erosion, in the end part of the upstream lance 4 configured by the double tube lance.
(29) As just described, in the method for operating a blast furnace of the present embodiment, the pulverized coal as a solid fuel and LNG as flammable gas are blown from the upstream lance 4 configured by a double tube, and oxygen as combustion-supporting gas is blown from the downstream lance 6 on the downstream side in the hot air blast direction, so that oxygen used for the preceding combustion of the LNG is supplied from the downstream lance 6, and the pulverized coal whose temperature has been increased by the combustion of the LNG is combusted along with the supplied oxygen. Therefore, the combustion efficiency of the pulverized coal is improved, and accordingly, it makes possible to efficiently improve productivity and reduce CO.sub.2 emissions.
(30) In addition, when a direction perpendicular to the hot air blast direction is designated as 0, and the downstream direction and the upstream direction therefrom in the hot air blast direction are designated as positive and negative, respectively, the blowing direction of the oxygen from the downstream lance 6 with respect to the blast direction ranges from 30 to +45. Accordingly, the combustion efficiency of the pulverized coal is surely improved.
(31) In addition, a blowing position of the oxygen from the downstream lance 6 with reference to a position at which the upstream lance 4 is inserted into the blast pipe 2 ranges from 160 to 200 in terms of the blast pipe circumferential direction angle. Accordingly, the combustion efficiency of the pulverized coal is surely improved.
(32) In addition, the distance of the downstream lance from the upstream lance is set to be 27 mm to 80 mm, so that the combustion efficiency of the pulverized coal is surely improved.
(33) In addition, the blowing speed of the combustion-supporting gas from the downstream lance is set to be 50 m/s to 146 m/s, so that the combustion efficiency of the pulverized coal is surely improved.
(34) It is to be noted that a mode in which the pulverized coal and oxygen are blown from the upstream lance configured by the double tube lance and LNG is blown from the downstream lance is also considered. However, in such a case, the pulverized coal and oxygen start reaction in the blowing end part of the upstream lance, and the combustion of the pulverized coal proceeds to some extent, so that the temperature increase of the pulverized coal proceeds, and thus, the temperature increasing effect due to the combustion of the LNG is limited even if LNG is blown from the downstream lance. In addition, the reaction with oxygen is rate-limiting after the pulverized coal is combusted, and therefore, the combustion of the pulverized coal can be more facilitated when oxygen is blown from the downstream lance.
REFERENCE SIGNS LIST
(35) 1 blast furnace 2 blast pipe 3 tuyere 4 upstream lance 5 raceway 6 downstream lance