Inflatable pillow with adjustable height
10485363 ยท 2019-11-26
Assignee
Inventors
Cpc classification
International classification
Abstract
A novel pillow is provided to easily adjust its height by pulling one or both levers of a unique double-lever air valve. Pulling a first lever opens up a smaller opening suitable for gradual deflation of the pillow and reducing its height under a pressure of a user head laying over the pillow. Pulling both levers together activates an electrically driven air pump to rapidly inflate the pillow through a larger opening so as to increase its height.
Claims
1. An inflatable pillow comprising an inflatable bladder, an air pump with an outlet operably connected to and configured to inflate said inflatable bladder when said air pump is activated by an electrical switch, and a spring-loaded valve configured to control air intake for said air pump, said valve is configured to be normally-closed to seal off said inflatable bladder, said valve is further configured when partially activated to allow reduction of a height of said inflatable pillow by opening a first passage causing deflation of said inflatable bladder through said air pump without energizing thereof, said valve is further configured when fully activated to increase the height of said inflatable pillow by opening a second passage in addition to said first passage and activating said electrical switch, causing energizing of said air pump and inflation of said inflatable bladder through both said first passage and said second passage forming a cumulative inflation passage sized to be larger than said first passage, whereby proceeding from partial activation of said valve to full activation thereof causing a reversal of air flow from deflation of said inflatable bladder to inflation thereof.
2. The inflatable pillow as in claim 1, wherein said first passage is sized to have a cross-section area of between about 0.15 in.sup.2 and 0.35 in.sup.2.
3. The inflatable pillow as in claim 1, wherein said second passage is sized to have a cross-section area of between about 0.15 in.sup.2 and 0.50 in.sup.2.
4. The inflatable pillow as in claim 1, wherein said spring-loaded valve is further comprising a first valve to control deflation of said inflatable bladder and a second valve to control together with said first valve the inflation of said inflatable bladder.
5. The inflatable pillow as in claim 4, wherein said spring-loaded valve is further comprising a double-lever air valve with a first lever configured to operate said first valve and a second lever configured to operate said second valve.
6. The inflatable pillow as in claim 5, wherein said first lever is spring-loaded with a first spring to urge said first valve to be in a normally closed position, said second lever is spring-loaded with a second spring to urge said second valve to be in a normally closed position, said first lever and said second lever are positioned to face each other.
7. The inflatable pillow as in claim 6, wherein said first spring is less strong than said second spring, whereby pulling the first lever and the second lever together causing said first lever to move first so as to cause said first valve to open prior to opening of said second valve, whereby said inflatable pillow is put in a state suitable for deflation, while further pulling of said first lever and said second lever causing opening of both said first valve and said second valve put said inflatable pillow in a state suitable for inflation.
8. The inflatable pillow as in claim 7, wherein said electrical switch is positioned between said first lever and said second lever and configured such that pulling said first lever and said second lever together causing activation of said electrical, switch leading to activation of said electrical motor and said air pump leading in turn to inflation of said inflatable bladder and increasing the height of said inflatable pillow.
9. The inflatable pillow as in claim 1 wherein said inflatable bladder is generally shaped as a rectangle and comprising one or more intermediate ribs defining a central section located inbetween two side sections, wherein said central section has a lower height as then said side sections.
10. The inflatable pillow as in claim 1, wherein said inflatable bladder is filled with a fill material.
11. The inflatable pillow as in claim 10, wherein said fill material is foam.
12. The inflatable pillow as in claim 1 further comprising an upper comfort portion filled with a fill material configured to distribute pressure over said inflatable pillow.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Subject matter is particularly pointed out and distinctly claimed in the concluding portion of the specification. The foregoing and other features of the present disclosure will become more fully apparent from the following description and appended claims, taken in conjunction with the accompanying drawings. Understanding that these drawings depict only several embodiments in accordance with the disclosure and are, therefore, not to be considered limiting of its scope, the disclosure will be described with additional specificity and detail through use of the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT OF THE INVENTION
(33) The following description sets forth various examples along with specific details to provide a thorough understanding of claimed subject matter. It will be understood by those skilled in the art, however that claimed subject matter may be practiced without one or more of the specific details disclosed herein. Further, in some circumstances, well-known methods, procedures, systems, components and/or circuits have not been described in detail in order to avoid unnecessarily obscuring claimed subject matter. In the following detailed description, reference is made to the accompanying drawings, which form a part hereof. In the drawings, similar symbols typically identify similar components, unless context dictates otherwise. The illustrative embodiments described in the detailed description, drawings, and claims are not meant to be limiting. Other embodiments may be utilized, and other changes may be made, without departing from the spirit or scope of the subject matter presented here. It will be readily understood that the aspects of the present disclosure, as generally described herein, and illustrated in the figures, can be arranged, substituted, combined, and designed in a wide variety of different configurations, all of which are explicitly contemplated and make part of this disclosure.
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(35) The upper comfort portion 110 may include an optional dedicated cover containing the fill material. Alternatively, other embodiments may contain a single piece of fill material or several pieces of fill material attached together and arranged to represent the upper comfort portion 110 without a dedicated cover holding the fill material together.
(36) In embodiments, a variety of fill materials can be used for the purposes of supporting the user head and distribute pressure over the larger surface of the pillow 100. Down, polyfill, polyester, polyester pellets, microbeads, beanbag fillers, wool, shredded rubber, memory foam, polyurethane foam and other traditional materials may be used individually or in combination to fill the volume of the upper comfort portion 110 as the present invention is not limited in this regard.
(37) Before describing the lower inflatable portion of the pillow, it is important to discuss the need for height adjustment in greater detail. To achieve a good night sleep, it is important to allow muscle relaxation of all parts of the body. When it comes to an upper portion of the body, it is desirable to keep the head aligned with the general center line of the spine. For a side sleeper, this translates into a necessity to select the mattress softness along with the height and softness of the pillow appropriately. Selecting too high of a pillow tends to cause bending of the head upwards as seen in
(38) To further improve the ease of use of the pillow with an adjustable height, the inventors of the present invention have conducted a number of tests to evaluate the best inflation and deflation practices for an inflatable pillow.
(39) The tests were performed with a 10 lb bowling ball placed in the middle of the pillow and used to represent a typical human headsee
(40) Tests to examine the impact of various size openings between the internal inflatable bladder of the pillow and atmosphere were conducted by releasing air from the bladder. One way to accomplish such release is via using a pinch valve (see
(41) Importantly, this test simulates the most preferred conditions of how the pillow height needs to be adjustedwhile the user's head is resting on the pillow. In that case, the pressure differential urging the air out of the bladder is defined by the weight of the headtherefore simulating real life conditions. The rate of deflation needs to be slow enough to allow for a fine adjustment of the pillow heighttoo fast of a deflation would not allow the user to properly adjust the height of the pillow and to try different positions of the pillow while using it. At the same time, too small of an opening would cause excessively slow deflation of the pillow and therefore extending the time for the adjustment procedure unnecessarily.
(42) These experiments resulted in a determination of an optimum size of a total opening during deflation, which is fast enough to be convenient and yet slow enough to allow for fine adjustments. In embodiments, the size of the bladder opening suitable for convenient deflation may be about 0.15, 0.20, 0.25, 0.30, 0.35 in.sup.2 or any number inbetween.
(43) In a separate series of tests, inventors of the present invention evaluated the minimum size of the opening needed for rapid inflation of the pillow. It was determined that a suitable total opening size needed for rapid inflation under 15 seconds is about 0.25 in.sup.2. In embodiments, the cross-sectional area of an opening to the inflatable bladder may be at or above about 0.40 in.sup.2 in order to achieve pillow inflation of about 10 seconds or less. Other openings may also be used such as 0.15, 0.20, 0.3, 0.4, 0.5 in.sup.2 or any number inbetween.
(44) As a result of these experiments, it became apparent that a suitable rate of pillow deflation in conditions of having a user head on the pillow and pushing it down is quite different from the suitable rate of pillow inflation. In embodiments it may be desired to have a rate of pillow deflation be lower than the rate of pillow inflation. To achieve this difference between the rate of pillow deflation and pillow inflation, the pillow of the present invention features a design allowing to change the cross-sectional area of the opening of the inflatable bladder.
(45) In some embodiments, the adjustment of the opening may be made in a staged way. In other words, the opening size during deflation may have a smaller fixed value while the opening size during inflation may have a larger fixed value. In other embodiments, the size of the opening may be adjusted gradually over a range of values covering both preferred inflation and preferred deflation rates.
(46) A general cross-sectional view of the pillow of the present invention is seen in
(47) In embodiments, the bladder 132 may be only filled with air as seen in
(48) A variety of mechanisms may be deployed to adjust the size of the opening, such as valves, manifolds, etc. to be convenient, such mechanism has to be small, easily reachable and simple to operate by feel and without looking, even in a dark room. In this case, a simple and quick adjustment to the pillow height may be made by a user while resting a head on the pillow.
(49) As discussed above, it is desirable to provide different size of an opening 150 into the inflatable bladder 132 during inflation and during deflation.
(50) Manual operation of the valves 152 and 156 may be arranged by using two levers protruding on a side of the pillow 100 and optionally covered by a flexible fabric of the cover 180see
(51) The present invention contemplates passive as well as assisted inflation of the bladder 132. In case of a passive inflation, a simple blow-in tube may be provided at the end of the opening 158, or alternatively, at the end of a combined passage fluidly connected to both openings 154 and 158. Such tubing may be designed to be tucked away under the bladder once adjustment is complete. Another way to cause passive inflation is to allow the inflatable bladder to expand based of expansion of the internal foam, which may have been previously compressed for storage purposes.
(52) In another embodiment of the invention, inflation of the bladder may be conducted by an electrically driven air pump. In this case, the air control assembly 140 (see
(53) To facilitate attachment of the air control assembly 140 to the bladder 132, a polymer insert layer 141 may be incorporated with the air control assembly 140 during manufacturingsee
(54) The details of the air control assembly 140 are shown in
(55) The inlet section 161 may be shaped to terminate with an opening 162 comprising a stationary seal and a movable cover attached to a lever 153. Lifting the cover of the opening 162 by moving the lever 153 allows free air movement in and out of the bladder by passing through the intake section 161 and through the air pump 170.
(56) Similarly, the inlet section 163 is terminated with an opening 162 comprising its own stationary seal and a movable cover, attached to a lever 157. Lifting the cover of the opening 162 by moving the lever 157 allows air to move through the inlet section 163 and further into the bladder 132.
(57) A further detail of the dual-lever valve is shown in
(58) The first lever 153 may be designed with built-in hard stops limiting its movement between a position when the cover seals the first opening 160 and a position when the first opening is sufficiently open while the lever 153 is in a vertical orientation as seen in
(59) As the spring 165 of the first lever 153 is selected to be less strong than the spring 167 of the second lever 157, pulling the levers 153 and 157 together will preferentially cause the lever 153 to move towards the lever 157 until its hard stop will cause it to stop in a vertical positionsee
(60) Further action to move both levers 153 and 157 of the double-lever air valve together will cause the second lever 157 to move towards the first lever 153see
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(62) Additional features may be provided by the novel pillow of the present invention. One such feature is a silent wake-up alarm illustrated in
(63) The present invention addresses this problem by providing a silent vibration alarm system 200 built into the pillow 100see
(64) The strip 220 may be selected to have a length generally close to the length of the bladder 132this will assure a consistent feeling of vibrations at any location throughout the pillow 100. The width of the strip 220 may be selected to be 0.2; 0.3; 0.4; 0.5; 0.75; 1, 1.25; 1.5; 2 inches or any width inbetween. Polystyrene may be a suitable material for making the strip 220. Material selection and size choices may be made to cause the strip 220 to oscillate in a resonance frequency from about 100 Hz to about 250 Hz. In embodiments, the resonance frequency may be selected to be 100; 110; 120; 130; 140; 150; 160; 170; 180; 190; 200; 210; 220; 230; 240; 250 Hz or any frequency inbetween.
(65) It is contemplated that any embodiment discussed in this specification can be implemented with respect to any method of the invention, and vice versa. It will be also understood that particular embodiments described herein are shown by way of illustration and not as limitations of the invention. The principal features of this invention can be employed in various embodiments without departing from the scope of the invention. Those skilled in the art will recognize, or be able to ascertain using no more than routine experimentation, numerous equivalents to the specific procedures described herein. Such equivalents are considered to be within the scope of this invention and are covered by the claims.
(66) All publications and patent applications mentioned in the specification are indicative of the level of skill of those skilled in the art to which this invention pertains. All publications and patent applications are herein incorporated by reference to the same extent as if each individual publication or patent application was specifically and individually indicated to be incorporated by reference.
(67) The use of the word a or an when used in conjunction with the term comprising in the claims and/or the specification may mean one, but it is also consistent with the meaning of one or more, at least one, and one or more than one. The use of the term or in the claims is used to mean and/or unless explicitly indicated to refer to alternatives only or the alternatives are mutually exclusive, although the disclosure supports a definition that refers to only alternatives and and/or. Throughout this application, the term about is used to indicate that a value includes the inherent variation of error for the device, the method being employed to determine the value, or the variation that exists among the study subjects.
(68) As used in this specification and claim(s), the words comprising (and any form of comprising, such as comprise and comprises), having (and any form of having, such as have and has), including (and any form of including, such as includes and include) or containing (and any form of containing, such as contains and contain) are inclusive or open-ended and do not exclude additional, unrecited elements or method steps. In embodiments of any of the compositions and methods provided herein, comprising may be replaced with consisting essentially of or consisting of. As used herein, the phrase consisting essentially of requires the specified integer(s) or steps as well as those that do not materially affect the character or function of the claimed invention. As used herein, the term consisting is used to indicate the presence of the recited integer (e.g., a feature, an element, a characteristic, a property, a method/process step or a limitation) or group of integers (e.g., feature(s), element(s), characteristic(s), propertie(s), method/process steps or limitation(s)) only.
(69) The term or combinations thereof as used herein refers to all permutations and combinations of the listed items preceding the term. For example, A, B, C, or combinations thereof is intended to include at least one of: A, B, C, Aft AC, BC, or ABC, and if order is important in a particular context, also BA, CA, CB, CBA, BCA, ACB, BAC, or CAB. Continuing with this example, expressly included are combinations that contain repeats of one or more item or term, such as BB, AAA, Aft BBC, AAABCCCC, CBBAAA, CABABB, and so forth. The skilled artisan will understand that typically there is no limit on the number of items or terms in any combination, unless otherwise apparent from the context.
(70) As used herein, words of approximation such as, without limitation, about, substantial or substantially refers to a condition that when so modified is understood to not necessarily be absolute or perfect but would be considered close enough to those of ordinary skill in the art to warrant designating the condition as being present. The extent to which the description may vary will depend on how great a change can be instituted and still have one of ordinary skilled in the art recognize the modified feature as still having the required characteristics and capabilities of the unmodified feature. In general, but subject to the preceding discussion, a numerical value herein that is modified by a word of approximation such as about may vary from the stated value by at least 1, 2, 3, 4, 5, 6, 7, 10, 12, 15, 20 or 25%.
(71) All of the devices and/or methods disclosed and claimed herein can be made and executed without undue experimentation in light of the present disclosure. While the devices and methods of this invention have been described in terms of preferred embodiments, it will be apparent to those of skill in the art that variations may be applied to the devices and/or methods and in the steps or in the sequence of steps of the method described herein without departing from the concept, spirit and scope of the invention. All such similar substitutes and modifications apparent to those skilled in the art are deemed to be within the spirit, scope and concept of the invention as defined by the appended claims.