High-voltage generator for an X-ray device
10492283 · 2019-11-26
Assignee
Inventors
Cpc classification
H02M3/33573
ELECTRICITY
International classification
Abstract
A high-voltage generator for an X-ray device includes an input-side inverter unit, an output-side rectifier unit and a transformer connected between the inverter unit and the rectifier unit. The inverter unit is configured to generate two inverter voltages that are phase-shifted with respect to each other. These inverter voltages are transformed by the transformer into two rectifier voltages that are fed to the rectifier unit such that in no-load operation, one of the two rectifier voltages is proportional to the sum of the inverter voltages while the other of the two rectifier voltages is proportional to the difference between the inverter voltages.
Claims
1. A high-voltage generator for an X-ray device, the high-voltage generator comprising: an input-side inverter unit, an output-side rectifier unit, and a transformer connected between the inverter unit and the rectifier unit, wherein the inverter is configured to generate two inverter voltages phase-shifted with respect to each other that in a normal operating mode have a phase offset of 90 and that are transformed by the transformer into two rectifier voltages that are fed to the rectifier unit such that in no-load operation one of the two rectifier voltages is proportional to the sum of the inverter voltages (u.sub.i1,u.sub.i2), while the other of the two rectifier voltages (u.sub.r2) is proportional to the difference between the inverter voltages (u.sub.i1,u.sub.i2).
2. The high-voltage generator as claimed in claim 1, wherein the inverter unit comprises two inverters, each of which feeds an assigned primary winding system with one of the two inverter voltages, wherein each of the two primary winding systems contains two series-connected primary windings, wherein the transformer has two transformer cores, each of which is wound with one primary winding of the two primary winding systems, and wherein the two primary windings in one of the two primary winding systems are connected in series in the same direction while the two primary windings in the other of the two primary winding systems are connected in series in opposing directions.
3. The high-voltage generator as claimed in claim 2, wherein the two inverters are connected in series across an input voltage (U.sub.i).
4. The high-voltage generator as claimed in claim 3, wherein the rectifier unit comprises a passive rectifier.
5. The high-voltage generator as claimed in claim 2, wherein the two inverters are connected in parallel in an input voltage, and wherein each of the two inverters has two half-bridges in each case that are connected in each case between two series-connected intermediate DC circuits.
6. The high-voltage generator as claimed in claim 5, wherein the rectifier unit comprises a passive rectifier.
7. The high-voltage generator as claimed in claim 2, wherein the rectifier unit comprises a passive rectifier.
8. The high-voltage generator as claimed in claim 1, wherein the rectifier unit comprises two rectifiers connected in series across an output voltage that are each fed with one of the two rectifier voltages via two secondary winding systems, wherein each of the two secondary winding systems contains two series-connected secondary windings, wherein the transformer has two transformer cores, each of which is wound with one secondary winding of the two secondary winding systems, and wherein the two secondary windings in one of the two secondary winding systems are connected in series in the same direction while the two secondary windings in the other of the two secondary winding systems are connected in series in opposing directions.
9. The high-voltage generator as claimed in claim 8, wherein the rectifier unit comprises a passive rectifier.
10. The high-voltage generator as claimed in claim 1, wherein the transformer comprises a transformer core with three parallel legs that are connected on both sides by yokes.
11. The high-voltage generator as claimed in claim 10, having a first primary winding system that contains two primary windings connected in series and is fed by the inverter unit with one of the two inverter voltages, and having a second primary winding system that contains a further primary winding and is fed by the inverter unit with the other of the two inverter voltages, wherein the central leg of the transformer core is wound with the primary winding of the second primary winding system, and wherein the outer legs or the adjacent sections of one of the two yokes are wound with the two primary windings of the first primary winding system such that one of the two primary windings of the first primary winding system is oriented in the same direction as the primary winding of the second primary winding system while the other of the two primary windings of the first primary winding system is oriented in opposing directions with the primary winding of the second primary winding system.
12. The high-voltage generator as claimed in claim 11, wherein the rectifier unit comprises a passive rectifier.
13. The high-voltage generator as claimed in claim 10, having a first secondary winding system that contains two secondary windings connected in series and via which the rectifier unit is fed with one of the two rectifier voltages, and having a second secondary winding system that contains a further secondary winding and via which the rectifier unit is fed with the other of the two rectifier voltages, and wherein the central leg of the transformer core is wound with the secondary winding of the second secondary winding system, and wherein the outer legs or the adjacent sections of one of the two yokes are wound with the two secondary windings of the first secondary winding system such that one of the two secondary windings of the first secondary winding system is oriented in the same direction as the secondary winding of the second secondary winding system while the other of the two secondary windings of the first secondary winding system is oriented in opposing directions with the secondary winding of the second secondary winding system.
14. The high-voltage generator as claimed in claim 13, wherein the rectifier unit comprises a passive rectifier.
15. The high-voltage generator as claimed in claim 10, wherein the rectifier unit comprises a passive rectifier.
16. The high-voltage generator as claimed in claim 1, wherein the rectifier unit comprises a passive rectifier.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Exemplary embodiments are explained in greater detail below with reference to the drawingS, in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8) Corresponding parts and quantities are always marked with the same reference characters in all figures.
DETAILED DESCRIPTION OF EXEMPLARY EMBODIMENTS
(9) The high-voltage generator 1 shown in
(10) The inverter unit 2 is formed from two inverters 5 and 6 that are connected in series across a constant input voltage U.sub.i of, for example, 800 Volts.
(11) The inverter 5 is formed from two half-bridges 7 and 8 that are connected in parallel with each other in an intermediate (DC) circuit 9 with an (intermediate circuit) capacitor 10. In each of the two half-bridges 7 and 8, the inverter 5 has in each case two series-connected active semiconductor switches (e.g., in the form of insulated gate bipolar transistors or IGBT) with a freewheeling diode connected in parallel in each case.
(12) Similarly the inverter 6 also has two half-bridges 11 and 12 connected in parallel with each other in an intermediate (DC) circuit 13 with an (intermediate circuit) capacitor 14. The half-bridges 11 and 12 are also formed by a series circuit of in each case two active semiconductor switches (e.g., IGBT) with a freewheeling diode connected in parallel in each case.
(13) The rectifier unit 3 is formed from two rectifiers 15 and 16 that are connected in series across an output voltage U.sub.o.
(14) The rectifier 15 includes two half-bridges 17 and 18 that are connected in parallel with each other in an intermediate (DC) circuit 19 with an (intermediate circuit) capacitor 20. Each of the two half-bridges 17 and 18 in this instance contains a series circuit of two diodes.
(15) The rectifier 16 is likewise formed from two half-bridges 21 and 22 that are connected in parallel with each other in an intermediate (DC) circuit 23 with an (intermediate circuit) capacitor 24. The half-bridges 21 and 22 are also each formed by a series circuit of two diodes.
(16) The transformer 4 contains two transformer cores 25 and 26 (e.g., annular transformer cores with no air gap). The transformer core 25 is in this instance wound with two primary windings 27 and 28 and one secondary winding 29. The transformer core 26 is similarly wound with two primary windings 30 and 31 and one secondary winding 32. All of the primary windings 27,28,30,31 have the same number of windings N.sub.1 (e.g., where N.sub.1=6) and, in the example according to
(17) The number of windings N.sub.2 is chosen such that the transformation ratio n (where n=N.sub.2/N.sub.1) of the transformer 4 is overdimensioned with respect to the desired maximum voltage transformation ratio U.sub.o/U.sub.i, for example by a factor of 1.4, in order to compensate for losses in the transformer 4.
(18) The two primary windings 27 and 31, each of which is assigned to a different one of the two transformer cores 25 and 26, are combined to form a primary winding system 33, while the other two primary windings 28 and 30, each of which is assigned to a different one of the two transformer cores 25 and 26, are combined to form a primary winding system 34. The primary winding system 33 formed by the primary windings 27 and 31 is connected between center taps (terminals) of the half-bridges 7 and 8 of the first inverter 5. The primary winding system 34 formed by the other primary windings 28 and 30 is connected between center taps (terminals) of the half-bridges 11 and 12 of the inverter 6. The primary windings 28 and 30 in the primary winding system 34 are connected in series in the same direction (in relation to their direction of winding), while the primary windings 27 and 31 in the primary winding system 33 are connected in series in opposing directions.
(19) Connected between center taps of the half-bridges 17 and 18 of the rectifier 15 is a secondary winding system 35 that in the exemplary embodiment according to
(20) Similarly, there is connected between center taps of the half-bridges 21 and 22 of the rectifier 16 a secondary winding system 37 that in the exemplary embodiment according to
(21) When the high-voltage generator 1 is operating, the inverter 5 feeds the primary winding system 33 with an inverter voltage u.sub.i1 that causes a current with an (inverter) current strength i.sub.i1 to flow in the primary winding system 33. Primary voltages u.sub.p1 and u.sub.p2 fall here across the two primary windings 27 and 31 of the primary winding system 33. The inverter 6 similarly feeds the primary winding system 34 with an inverter voltage u.sub.i2 that causes a current with an (inverter) current strength i.sub.i2 to flow in the primary winding system 34, it being the case that the primary voltages u.sub.p1 and u.sub.p2 likewise fall across the two primary windings 28 and 30. The fact that the primary coils 27,28,30 and 31 have the same number of windings N.sub.1 means that the voltage fall for the two primary coils 27 and 28, and 30 and 31, respectively, coupled by a shared transformer core 25 or 26 are the same in each case due to the law of induction.
(22) The primary voltage u.sub.p1 causes a secondary voltage u.sub.s1 to be induced in the secondary coil 29 via the transformer core 25, which secondary voltage u.sub.s1 generates a current with a (rectifier) current strength i.sub.r1 in the secondary winding system 35 and a rectifier voltage u.sub.r1 between the half-bridges 17 and 18 of the rectifier 15.
(23) The primary voltage u.sub.p2 similarly causes a secondary voltage u.sub.s2 to be induced in the secondary winding 32 via the transformer core 26, which secondary voltage u.sub.s2 generates a current with a rectifier current strength i.sub.r2 in the secondary winding system 37 and a rectifier voltage u.sub.r2 between the half-bridges 21 and 22 of the rectifier 16.
(24) The fact that the primary windings 27 and 31, and 28 and 30, are connected in the same direction and in opposite directions, respectively, means that the inverter voltages u.sub.i1 and u.sub.i2 correspond to the difference and sum, respectively, of the primary voltages u.sub.p1 and u.sub.p2:
u.sub.i1=u.sub.p1u.sub.p2Eq 1.1
u.sub.i2=u.sub.p1+u.sub.p2Eq 1.2
(25) Reversing this system of equations produces the following for the primary voltages:
(26)
The primary voltage u.sub.p1 thus corresponds to half of the sum of the two inverter voltages u.sub.i1 and u.sub.i2 (i.e., the common mode portion of the two inverters 5,6), while the primary voltage u.sub.p2 corresponds to half of the difference between the two inverter voltages u.sub.i1 and u.sub.i2 (i.e., the differential mode portion of the two inverters 5,6).
(27) Both inverter voltages u.sub.i1, u.sub.i2 are generated in the normal operating mode of the high-voltage generator 1 as pulsed square wave voltages with the same duty cycle (pulse/pause ratio) d, which means that both inverter voltages u.sub.i1,u.sub.i2 have the same form, but with a phase offset of 90. The two primary voltages u.sub.p1 and u.sub.p2 thus also have the same form and a phase offset of 90. Eq 2.1 and 2.2 yield the form of the inverter voltages u.sub.i1 and u.sub.i2 and the primary voltages u.sub.p1 and u.sub.p2 as depicted in
(28) When the duty cycle is 50% (d=0.5), each of the primary voltages u.sub.p1 and u.sub.p2 thus assumes the mean value of the two intermediate circuit voltages of the two inverters 5,6 for one quarter of the period duration in each period, followed by a zero interval lasting a further quarter of the period and an identical half-wave with the opposite leading sign.
(29) The peak value of the primary voltages u.sub.p1 and u.sub.p2 thus corresponds to the mean value of the two intermediate circuit voltages of the inverters 5,6. The maximum voltage-time area is only half as large as for the inverter voltages u.sub.i1 and u.sub.i2, however, so the number of windings of the primary and secondary windings may be halved in each case in the circuit according to
(30) As with conventional topologies, the maximum value reached by the output voltage U.sub.o in no-load operation of the high-voltage generator 1 depends on the transformation ratio n of the transformer 4 and the input voltage U.sub.i. This no-load voltage U.sub.o,max is calculated thus:
U.sub.o,max=n.Math.U.sub.iEq 3
The maximum value that may be reached for the output current I.sub.o occurs with short-circuited output. This short-circuit current I.sub.o,max amounts to
(31)
where f is the switching frequency of the inverters 5,6 and L.sub. is the stray inductance 36,38.
(32) The short-circuit current I.sub.o,max is thus higher by a factor of three than with a conventional topology in which the transformer cores 25 and 26 are wound with just a single primary winding and are each fed from a single inverter 5 and 6, respectively. The high-voltage generator 1 shown in
(33) The use of two primary windings 27,28 and 30,31, respectively, per transformer core 25 and 26, respectively, means that in each case both inverter currents i.sub.i1 and i.sub.i2 contribute to the formation of the rectifier currents i.sub.r1 and i.sub.r2, so that for the latter the relationships:
n.Math.i.sub.r1=i.sub.i1+i.sub.i2Eq 5.1
n.Math.i.sub.r2=i.sub.r1+i.sub.i2Eq 5.2
apply.
(34) Reversing this system of equations produces the following for the inverter currents:
(35)
The rms value i.sub.i,eff of the inverter currents i.sub.i1 or i.sub.i2 corresponds to:
(36)
where i.sub.r,eff denotes the rms value of the rectifier currents i.sub.r1 or i.sub.r2.
(37) The rms value i.sub.i,eff of the inverter currents is thus smaller by a factor of {square root over (2)} than in a conventional circuit of the type described above, which significantly reduces the conduction losses in the semiconductors.
(38) The proposed arrangement of the primary windings 27,28,30 and 31 enables significantly reduced inverter currents throughout the operating range. The relative increase in the rms value i.sub.r,eff for low output currents is also smaller, which is observable primarily with output currents of less than 25% of the maximum short-circuit current and average output voltages.
(39) The output voltage U.sub.o is controlled for the high-voltage generator 1 according to
(40)
(41) It can be seen from
(42)
(43) The secondary voltages u.sub.s1 and use and the resulting rectifier voltages u.sub.r1 and u.sub.r2 each have the same phase angle as the corresponding primary voltage u.sub.p1 and u.sub.p2, respectively, in no-load operation. This means that in no-load operation, the rectifier voltages u.sub.r1 and u.sub.r2 too are orthogonal and shifted with respect to the inverter voltages u.sub.i1 and u.sub.i2 by a phase angle of 45. Specifically, the rectifier voltages u.sub.r1 and u.sub.r2 in no-load operation are determined from the inverter voltages u.sub.i1 and u.sub.i2 in accordance with
(44)
(45) If the two series-connected rectifiers 15 and 16 are loaded asymmetrically, this also produces an asymmetric distribution of the proportions in which the rectifiers 15,16 contribute to the output voltage U.sub.o. Such asymmetry is undesirable due to the limited withstand voltage of the semiconductor components used. If such asymmetry occurs, the intermediate circuit voltages of the two rectifiers 15,16 are therefore rendered symmetrical by actively increasing or reducing the phase offset between the inverter voltages u.sub.i1 and u.sub.i2 with respect to the normal value of 90 on the inverter side. This is illustrated in a vector diagram in
(46) It can be seen from
(47) If the rectifiers 15,16 are loaded asymmetrically, however, this also leads in the exemplary embodiment according to
(48) This is avoided in a variant of the high-voltage generator 1 shown in
(49) Each of the two primary winding systems 33 and 34 in a high-voltage generator 1 according to
(50)
(51) The primary winding systems 33 and 34 in the variant according to
(52) The circuit topology according to
(53) The variant of the high-voltage generator 1 shown in
(54) The primary winding system 34 in this instance contains only the primary winding 30, which here is wound on the central leg 62 of the E core 60. The two primary windings 27 and 31 of the primary winding system 33 are in this instance connected in series in the same direction with each other and wound on the outer legs 61 and 63, respectively, of the E core 60. Alternatively, the primary windings 27 and 31as shown in
(55) The secondary windings 29 and 32 of the secondary winding systems 35 and 37, respectively, are likewise wound on the outer legs 61 and 63, respectively, or alternatively on the adjacent sections of the yoke 65 in each case.
(56) The primary winding 30 is here wound on the E core 60 in the same direction as the primary winding 27 and in opposing directions with the primary winding 31 in terms of direction of winding and magnetic flux in the E core 60.
(57)
(58) The secondary winding 32, which in this instance constitutes the only winding of the secondary winding system 37, is wound on the central leg 62 of the E core 60. The secondary winding system 35, on the other hand, includes the two secondary windings 29 and 50, which in this instance are connected in series in the same direction with each other and are wound on the outer legs 61 and 63, respectively, or alternatively on the adjacent sections of the yoke 65 in each case.
(59) The secondary winding 32 is here wound on the E core 60 in the same direction as the secondary winding 29 and in opposing directions with the secondary winding 50 in terms of direction of winding and magnetic flux in the E core 60.
(60) The exemplary embodiments of
(61) The invention is rendered particularly clear by the exemplary embodiments described above. It is not, however, limited to these exemplary embodiments; indeed further embodiments of the invention can be derived from the claims and the foregoing description.
(62) It is intended that the foregoing description be regarded as illustrative rather than limiting, and that it be understood that all equivalents and/or combinations of embodiments are intended to be included in this description.
(63) It is to be understood that the elements and features recited in the appended claims may be combined in different ways to produce new claims that likewise fall within the scope of the present invention. Thus, whereas the dependent claims appended below depend from only a single independent or dependent claim, it is to be understood that these dependent claims can, alternatively, be made to depend in the alternative from any preceding or following claim, whether independent or dependent, and that such new combinations are to be understood as forming a part of the present specification.