CRYOGENIC BALLOON CATHETER ASSEMBLY WITH SENSOR ASSEMBLY
20190350634 ยท 2019-11-21
Inventors
- Eugene J. Jung, JR. (San Diego, CA, US)
- Keegan Harper (Encinitas, CA, US)
- Ricardo Roman (San Diego, CA, US)
Cpc classification
A61B5/287
HUMAN NECESSITIES
A61B2018/00375
HUMAN NECESSITIES
A61B2018/0212
HUMAN NECESSITIES
A61B2018/00404
HUMAN NECESSITIES
A61B5/01
HUMAN NECESSITIES
A61M2025/1013
HUMAN NECESSITIES
International classification
Abstract
An intravascular catheter system for treating a condition in a body includes a catheter shaft, a first inflatable balloon and a plurality of electrodes. The first inflatable balloon is positioned near a distal end of the catheter shaft. The first inflatable balloon moves between an inflated state and a substantially deflated state. In the inflated state, the first inflatable balloon has a maximum circumference. The plurality of electrodes are attached to the first inflatable balloon away from the maximum circumference of the first inflatable balloon. In some embodiments, the plurality of electrodes are attached to the inner surface of the first inflatable balloon. In various embodiments, the intravascular catheter system can also include two or more flex circuits that substantially face one another when the first inflatable balloon is in the substantially deflated state.
Claims
1. An intravascular catheter system for treating a condition in a body, the intravascular catheter system comprising: a catheter shaft having a shaft distal end that configured to be selectively positioned within the body; a guidewire lumen including a lumen distal end; and a first inflatable balloon positioned near the distal end of the catheter shaft and having a first balloon distal end attached to the lumen distal end, the first inflatable balloon being configured to move between an inflated state and a substantially deflated state, the first inflatable balloon having a maximum circumference in the inflated state; a plurality of electrodes that are attached to the first inflatable balloon, each of the plurality of electrodes configured to sense a physiological parameter within the body, the plurality of electrodes being positioned away from the maximum circumference of the first inflatable balloon so that none of the electrodes are positioned on the maximum circumference of the first inflatable balloon; a plurality of flex circuits secured to the first inflatable balloon, wherein the electrodes are coupled to the first inflatable balloon via the plurality of flex circuits, and wherein at least two electrodes are positioned on each of the flex circuits; a plurality of conductors, wherein each conductor is operatively connected to one of the plurality of electrodes and is routed to the one of the plurality of electrodes via the lumen distal end of the guidewire lumen.
2. The intravascular catheter system of claim 1, wherein the first inflatable balloon has an inner surface and an opposed outer surface, and wherein the electrodes are positioned on the outer surface of the first inflatable balloon.
3. The intravascular catheter system of claim 1, wherein the first inflatable balloon has an inner surface and an opposed outer surface, and wherein the electrodes are positioned on the inner surface of the first inflatable balloon.
4. The intravascular catheter system of claim 3, wherein each of the flex circuits is secured to the first inflatable balloon distal to the maximum circumference.
5. The intravascular catheter system of claim 4, wherein at least eight flex circuits are positioned on the first inflatable balloon.
6. The intravascular catheter system of claim 4, wherein the first inflatable balloon includes a plurality of spines when the first inflatable balloon is in the substantially deflated state.
7. The intravascular catheter system of claim 6, wherein two flex circuits are positioned between two adjacent spines.
8. The intravascular catheter system of claim 7, wherein the two flex circuits substantially face one another when the first inflatable balloon is in the substantially deflated state.
9. The intravascular catheter system of any of claim 1, further comprising a second inflatable balloon that is positioned within the first inflatable balloon.
10. The intravascular catheter system of claim 1, further comprising a pair of reference electrodes forming a thermocouple configured to sense a temperature of a portion of the body, wherein the reference electrodes generate a reference sensor output, and wherein two of the plurality of electrodes generate a sensor output that is compared to the reference sensor output to determine a temperature of a portion of the body.
11. An intravascular catheter system for treating a condition in a body, the intravascular catheter system comprising: a catheter shaft having a shaft distal end that is configured to be selectively positioned within the body; a first inflatable balloon positioned near the distal end of the catheter shaft, the first inflatable balloon being configured to move between an inflated state and a substantially deflated state, the first inflatable balloon having an inner surface and an opposed outer surface; and a plurality of electrodes each configured to sense a physiological parameter within the body, the plurality of electrodes being attached to the inner surface of the first inflatable balloon.
12. The intravascular catheter system of claim 11, wherein the electrodes are coupled to the first inflatable balloon via one or more flex circuits.
13. The intravascular catheter system of claim 12, wherein the flex circuits are positioned away from the maximum circumference of the first inflatable balloon.
14. The intravascular catheter system of claim 13, wherein at least two electrodes are positioned on each of the one or more flex circuits.
15. The intravascular catheter system of claim 14, wherein two of the electrodes on each flex circuit form a thermocouple.
16. An intravascular catheter system for treating a condition in a body, the intravascular catheter system comprising: a catheter shaft having a shaft distal end that is configured to be selectively positioned within the body; a first inflatable balloon positioned near the distal end of the catheter shaft, the first inflatable balloon being configured to move between an inflated state and a substantially deflated state; a plurality of electrodes each configured to sense one or more physiological parameters within the body; and two flex circuits that couple the electrodes to the first inflatable balloon, the two flex circuits each being attached to the first inflatable balloon, the two flex circuits substantially facing one another when the first inflatable balloon is in the substantially deflated state.
17. The intravascular catheter system of claim 16, wherein the first inflatable balloon has a maximum circumference when the first inflatable balloon is in the inflated state, and wherein the flex circuits are positioned away from the maximum circumference of the first inflatable balloon.
18. The intravascular catheter system of claim 17, wherein the first inflatable balloon has an inner surface and an opposed outer surface, and wherein the flex circuits are positioned on the inner surface of the first inflatable balloon.
19. The intravascular catheter system of claim 17, wherein the first inflatable balloon has an inner surface and an opposed outer surface, and wherein the flex circuits are positioned on the outer surface of the first inflatable balloon.
20. The intravascular catheter system of claim 17, further comprising a second inflatable balloon that is positioned within the first inflatable balloon.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The novel features of this invention, as well as the invention itself, both as to its structure and its operation, will be best understood from the accompanying drawings, taken in conjunction with the accompanying description, in which similar reference characters refer to similar parts, and in which:
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035] While the invention is amenable to various modifications and alternative forms, specific embodiments have been shown by way of example in the drawings and are described in detail below. The intention, however, is not to limit the invention to the particular embodiments described. On the contrary, the invention is intended to cover all modifications, equivalents, and alternatives falling within the scope of the invention as defined by the appended claims.
DETAILED DESCRIPTION
[0036] Embodiments of the present invention are described herein in the context of a cryogenic balloon catheter system (also hereinafter sometimes referred to as an intravascular catheter system). Those of ordinary skill in the art will realize that the following detailed description of the present invention is illustrative only and is not intended to be in any way limiting. Other embodiments of the present invention will readily suggest themselves to such skilled persons having the benefit of this disclosure. Reference will now be made in detail to implementations of the present invention as illustrated in the accompanying drawings.
[0037] In the interest of clarity, not all of the routine features of the implementations described herein are shown and described. It will, of course, be appreciated that in the development of any such actual implementation, numerous implementation-specific decisions must be made in order to achieve the developer's specific goals, such as compliance with application-related and business-related constraints, and that these specific goals will vary from one implementation to another and from one developer to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking of engineering for those of ordinary skill in the art having the benefit of this disclosure.
[0038] Although the disclosure provided herein focuses mainly on cryogenics, it is understood that various other forms of energy can be used to ablate diseased heart tissue. These can include radio frequency (RF), ultrasound and laser energy, as non-exclusive examples. The present invention is intended to be effective with any or all of these and other forms of energy.
[0039]
[0040] In various embodiments, the control system 14 can control release and/or retrieval of a cryogenic fluid 26 to and/or from the balloon catheter 18. In various embodiments, the control system 14 can control activation and/or deactivation of one or more other processes of the balloon catheter 18. Additionally, or in the alternative, the control system 14 can receive electrical signals, including data and/or other information (hereinafter sometimes referred to as sensor output) from various structures within the cryogenic balloon catheter system 10. In some embodiments, the control system 14 can assimilate and/or integrate the sensor output, and/or any other data or information received from any structure within the cryogenic balloon catheter system 10. Additionally, or in the alternative, the control system 14 can control positioning of portions of the balloon catheter 18 within the body of the patient 12, and/or can control any other suitable functions of the balloon catheter 18.
[0041] The fluid source 16 contains the cryogenic fluid 26, which is delivered to the balloon catheter 18 with or without input from the control system 14 during a cryoablation procedure. The type of cryogenic fluid 26 that is used during the cryoablation procedure can vary. In one non-exclusive embodiment, the cryogenic fluid 26 can include liquid nitrous oxide. However, any other suitable cryogenic fluid 26 can be used.
[0042] The balloon catheter 18 is inserted into the body of the patient 12. In one embodiment, the balloon catheter 18 can be positioned within the body of the patient 12 using the control system 14. Alternatively, the balloon catheter 18 can be manually positioned within the body of the patient 12 by a health care professional (also sometimes referred to herein as an operator). In certain embodiments, the balloon catheter 18 is positioned within the body of the patient 12 utilizing the sensor output from the balloon catheter 18. In various embodiments, the sensor output is received by the control system 14, which then can provide the operator with information regarding the positioning of the balloon catheter 18. Based at least partially on the sensor output feedback received by the control system 14, the operator can adjust the positioning of the balloon catheter 18 within the body of the patient 12. While specific reference is made herein to the balloon catheter 18, it is understood that any suitable type of medical device and/or catheter may be used.
[0043] The handle assembly 20 is handled and used by the operator to operate, position and control the balloon catheter 18. The design and specific features of the handle assembly 20 can vary to suit the design requirements of the cryogenic balloon catheter system 10. In the embodiment illustrated in
[0044] In the embodiment illustrated in
[0045] The graphical display 24 provides the operator of the cryogenic balloon catheter system 10 with information that can be used before, during and after the cryoablation procedure. The specifics of the graphical display 24 can vary depending upon the design requirements of the cryogenic balloon catheter system 10, or the specific needs, specifications and/or desires of the operator.
[0046] In one embodiment, the graphical display 24 can provide static visual data and/or information to the operator. In addition, or in the alternative, the graphical display 24 can provide dynamic visual data and/or information to the operator, such as video data or any other data that changes over time. Further, in various embodiments, the graphical display 24 can include one or more colors, different sizes, varying brightness, etc., that may act as alerts to the operator. Additionally, or in the alternative, the graphical display can provide audio data or information to the operator.
[0047]
[0048] In one embodiment, the inner inflatable balloon 230A can be made from a relatively non-compliant or semi-compliant material. Some representative materials suitable for this application include PET (polyethylene terephthalate), nylon, polyurethane, and co-polymers of these materials such as polyether block amide (PEBA), known under its trade name as PEBAX (supplier Arkema), as nonexclusive examples. In another embodiment, a polyester block copolymer known in the trade as Hytrel (DuPont) is also a suitable material for the inner inflatable balloon 230A. The inner inflatable balloon 230A can be relatively inelastic in comparison to the outer inflatable balloon 232A.
[0049] In certain embodiments, the outer inflatable balloon 232A can be made from a relatively compliant material. Such materials are well known in the art. One non-exclusive example is aliphatic polyether polyurethanes in which carbon atoms are linked in open chains, including paraffins, olefins, and acetylenes. Another available example goes by the trade name Tecoflex (Lubrizol). Other available polymers from the polyurethane class of thermoplastic polymers with exceptional elongation characteristics are also suitable for use as the outer inflatable balloon 232A. In one embodiment, either of the balloons 230A, 232A, may be rendered electrically conductive by doping the material from which it is made with a conductive metal or other conductive substance. These electrically conductive balloons are particularly suitable for the outer inflatable balloon 232A described herein.
[0050] During use, the inner inflatable balloon 230A can be partially or fully inflated so that at least a portion of the outer surface 240A of the inner inflatable balloon 230A expands against an inner surface 242A of the outer inflatable balloon 232A (although a space is shown between the inner inflatable balloon 230A and the outer inflatable balloon 232A in
[0051] In the embodiment illustrated in
[0052] The sensor assembly 234A is configured to sense one or more physiological parameters within the pulmonary vein 236A. Further, the sensor assembly 234A can provide sensor output regarding the physiological parameters to the control system 14 (illustrated in
[0053] In one embodiment, the first sensor 252AF, the second sensor 252AS and the third sensor 252AT can include, in no particular order, a pressure sensor, a temperature sensor and an electrode, or any combination thereof. Alternatively, the first sensor 252AF, the second sensor 252AS and the third sensor 252AT can include a plurality of the same type of sensor, and can exclude one or more types of sensors. In one embodiment, the pressure sensor, e.g. a microelectromechanical systems or MEMS sensor, can sense the pressure within the blood of the pulmonary vein 236A. The temperature sensor can sense the temperature of the blood within the pulmonary vein 236A. The electrode can sense electrical potentials within the blood of the pulmonary vein 236A. The uses and benefits of these types of sensors during cryogenic ablation procedures are well known and understood.
[0054] Additionally, or in the alternative, one of the sensors 252AF, 252AS, 252AT (or an additional sensor within the sensor assembly 234A), can include an ultrasound device/sensor which can assist in determining a location of the guidewire 226A, the guidewire lumen 227A and/or the sensor assembly 234A within the circulatory system of the patient 212. More specifically, the ultrasound device/sensor can provide a sensor output that accurately shows a user of the cryogenic balloon catheter system 21 OA the location of the sensor assembly 234A within the pulmonary vein 236A while the cryogenic balloon catheter system 21 OA is in use.
[0055] In certain embodiments, the control system 14 (illustrated in
[0056] The control system 14 can abort the delivery of cryogenic fluid 26 (illustrated in
[0057]
[0058] As shown in
[0059] In one embodiment, the sensor assembly 234A can be at least partially, if not fully, covered by a sensor outer cover 255A. The sensor outer cover 255A can include an elastomeric material that isolates one or more of the sensors 252AF, 252AS, 252AT, from the blood in the circulatory system of the patient 212, and can inhibit damage to one or more of the sensors 252AF, 252AS, 252AT, during insertion and removal from the patient 212. In one embodiment, the sensor outer cover 255A can be part of the guidewire lumen 227A. The sensor assembly 234A can also be housed within a sensor housing 256A that can form part of the guidewire lumen 227A.
[0060]
[0061] The inner inflatable balloon 230C and the outer inflatable balloon 232C can be constructed from materials in a somewhat similar manner as those previously described herein. Further, the inner inflatable balloon 230C and the outer inflatable balloon 232C can operate in a somewhat similar manner as previously described herein. However, in the embodiment illustrated in
[0062] In this embodiment, the sensor assembly 234C is configured to sense one or more physiological parameters near or within the pulmonary vein 236C. Further, the sensor assembly 234C can provide sensor output to the control system 14 (illustrated in
[0063] The sensors 252CF, 252CS, 252CT, can operate in a somewhat similar manner as those previously described herein. In certain embodiments, the control system 14 is configured to process and integrate the sensor output to determine proper functioning of the cryogenic balloon catheter system 210C. Based on the sensor output, the control system 14 can determine that certain modifications to the functioning of the cryogenic balloon catheter system 210C are required.
[0064] Although the foregoing embodiments show and describe various sensors being positioned either (1) between the lumen distal end 246A and the outer inflatable balloon 232A, or (2) between the inner inflatable balloon 230C and the outer inflatable balloon 232C, it is recognized that an alternative embodiment can include one or more sensors being positioned between the lumen distal end 246A and the outer inflatable balloon 232A, and one or more sensors being positioned between the inner inflatable balloon 230C and the outer inflatable balloon 232C. In other words, sensors can be positioned in both locations in this alternative embodiment without deviating from the spirit of the cryogenic balloon catheter system 10 described herein. Additionally, one or more of the sensors can be positioned on the guidewire 226A. All of the data collected from the sensors, regardless of the position of the sensors, can be sent to the control system 14 for use by a user (health care physician or other user) or by the control system 14 itself.
[0065]
[0066]
[0067]
[0068] An alternative embodiment includes placing a pressure sensor into an assembly comprised of three conductors, a sensor housing, and a sealed tube enclosing the wiring. In this embodiment, the assembly is routed internally through the catheter, from the shaft distal end of the catheter shaft to the handle assembly and/or the control system.
[0069]
[0070] In the embodiment illustrated in
[0071] In this embodiment, the inflatable balloon 568 can represent either the inner inflatable balloon 230A (illustrated in
[0072] The sensor assembly 534 can include a plurality of electrodes 572 that are secured to the inflatable balloon 568 on an outer surface 240A (illustrated in
[0073] In the embodiment illustrated in
[0074] In the embodiment illustrated in
[0075] In one embodiment, the flex circuits 574 are in electrical communication with the control system 14 (illustrated in
[0076]
[0077] In the deflated state, the inflatable balloon 568 becomes somewhat pleated to permit spines 576 between one or more of the flex circuits 574, which each contains at least one electrode pair 573 of electrodes 572. With this design, the flex circuits 574 themselves are not folded when the inflatable balloon 568 is in the deflated state. However, spines 576 between the flex circuits 574 inhibit unwanted peeling off of the flex circuits 574 from the inflatable balloon 568 during deflation and while in the deflated state. Further, in the deflated state, the inflatable balloon 568 is pleated which facilitates a smaller, more organized profile of the inflatable balloon 568 for removal from the body of the patient 12 (illustrated in
[0078] In one embodiment, in the deflated state, two flex circuits 574 are positioned between two adjacent spines 576. In one embodiment, the two flex circuits 574 that are positioned between two adjacent spines 576 are adjacent to one another. Alternatively, the two flex circuits 574 that are positioned between two adjacent spines 576 need not be adjacent to one another. With this design, two such adjacent flex circuits 574 and/or two adjacent electrode pairs 573 will substantially face one another upon deflation of the inflatable balloon 568. Stated another way, in one embodiment, the inflatable balloon 568 will include a pleat or crease between two such adjacent flex circuits 574 and/or the two such adjacent electrode pairs 573, such that each two such adjacent flex circuits 574 will substantially face one another when the inflatable balloon 568 is substantially and/or completely deflated.
[0079] In this embodiment, the flex circuits 574 will alternate substantially facing an adjacent flex circuit 574 on one side, and facing substantially away from the other adjacent flex circuit 574 on an opposite side of the spine 576 when the inflatable balloon 568 is substantially completely deflated. In such embodiment, two flex circuits 574 are positioned between two adjacent spines 576 of the inflatable balloon 568. In other words, as the spines 576 are moved closer toward one another when the inflatable balloon 568 is in the deflated state, the two flex circuits 574 that are positioned between two adjacent spines 576 can rotate toward one another so that the flex circuits 574 substantially face one another. Further, with this design, folding or creasing of the flex circuits 574 is inhibited.
[0080] It is understood that although a number of different embodiments of the cryogenic balloon catheter system 10 have been illustrated and described herein, one or more features of any one embodiment can be combined with one or more features of one or more of the other embodiments, provided that such combination satisfies the intent of the present invention.
[0081] While a number of exemplary aspects and embodiments of a cryogenic balloon catheter system 10 have been discussed above, those of skill in the art will recognize certain modifications, permutations, additions and sub-combinations thereof. It is therefore intended that the following appended claims and claims hereafter introduced are interpreted to include all such modifications, permutations, additions and sub-combinations as are within their true spirit and scope.
[0082] Various modifications and additions can be made to the exemplary embodiments discussed without departing from the scope of the present invention. For example, while the embodiments described above refer to particular features, the scope of this invention also includes embodiments having different combinations of features and embodiments that do not include all of the described features. Accordingly, the scope of the present invention is intended to embrace all such alternatives, modifications, and variations as fall within the scope of the claims, together with all equivalents thereof.