STEERING SYSTEMS FOR LIFT TRUCKS
20240109584 ยท 2024-04-04
Inventors
- Martin MCVICAR (County Monaghan, IE)
- Robert MOFFETT (County Monaghan, IE)
- Mark WHYTE (County Monaghan, IE)
Cpc classification
B62D9/002
PERFORMING OPERATIONS; TRANSPORTING
B62D7/1509
PERFORMING OPERATIONS; TRANSPORTING
International classification
B62D7/15
PERFORMING OPERATIONS; TRANSPORTING
B62D7/14
PERFORMING OPERATIONS; TRANSPORTING
B62D9/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A lift truck (10) has a pair of wheel assemblies (21) each of which is rotatable about a pivot point (24) relative to the chassis (12) of the truck through at least 90 degrees between a forward mode and a sideward mode. The wheel (18,20) of each assembly is laterally offset from the assembly's pivot point (24), causing the wheel to describe an arcuate path over the ground as it transitions between the forward and sideward modes. During the transition, an actuator acts on each wheel assembly (21) to pivot the assembly about the pivot point (24), while drive is applied to the wheel to positively drive the wheel along the arcuate patch at a speed that matches the pivotal rotation caused by the actuator. This positive drive imparted to the wheels (18,20) during the transition prevents the truck from rolling if it is located on a slope during the change in orientation of the wheel assemblies (21).
Claims
1. A steering system for a lift truck, the lift truck having a chassis with a longitudinal axis, the steering system comprising: a pair of wheel assemblies, each of which is mounted on the chassis at a respective pivot point, the wheel assemblies being spaced apart from one another in a transverse direction on opposite sides of said longitudinal axis; each wheel assembly having a respective ground-engaging wheel rotatable on a respective axle, the ground-engaging wheel being laterally offset from the pivot point on which the wheel assembly is mounted to the chassis; wherein each wheel assembly is rotatable about its pivot point in a plane parallel to a ground surface when the lift truck is supported on the ground surface, with freedom to rotate through at least 90 degrees between a forward mode wherein the wheel axle is directed transversely towards the longitudinal axis and a sideward mode wherein the wheel axle is parallel to the longitudinal axis, wherein the lateral offset of the wheel from the pivot point causes the wheel to describe an arcuate path over the ground as it transitions between the forward and sideward modes; an actuator acting on each wheel assembly operable to control the angular orientation of the wheel assembly about the pivot point; drive means operating on each of said wheels to drive the wheels over the ground; and a controller which is operable to cause a transition between forward and sideward modes for each of the wheel assemblies by simultaneously actuating the actuator of a wheel assembly to cause said wheel assembly to pivotally rotate about its pivot point, and actuating the drive means operating on the wheel of said wheel assembly to impart positive drive to said wheel and drive said wheel along said arcuate path to assist the pivotal rotation caused by the actuator.
2. The steering system according to claim 1, wherein the drive means is controlled to drive the wheel along said arcuate path at a speed that matches the pivotal rotation caused by the actuator.
3. The steering system according to claim 1, wherein the drive means is controlled to drive the wheel by a distance that matches the length of said arcuate path.
4. The steering system according to claim 1, wherein the controller is configured or programmed with a sequence of operations to perform the actuation of the actuator and drive means of the pair of wheel assemblies in a controlled and coordinated manner to perform the transition.
5. The steering system according to claim 1, wherein the controller is further operable to control a braking system of the forklift truck, such that a brake for each of said wheels may be independently applied or released.
6. The steering system according to claim 5, wherein the controller is configured to cause the brake to be released for each wheel while the associated wheel assembly is being pivotally rotated.
7. The steering system according to claim 5, wherein the controller is configured to cause the brake to be applied on each of said wheels before beginning the transition and on completing the transition.
8. The steering system according to claim 1, wherein the drive means to each of the pair of wheels is an independent electric drive motor.
9. The steering system according to claim 1, wherein the actuator for each wheel assembly is a hydraulic actuator.
10. The steering system according to claim 9, wherein the respective hydraulic actuators to the pair of wheel assemblies are ganged, with one actuator being a master and the other being a slave, such that the displacement of the two hydraulic actuators is the same and the steering angle of each wheel is equal in magnitude.
11. The steering system according to claim 1, wherein the angular positions of the wheels are changed in equal and opposite directions during the transition.
12. The steering system according to claim 1, wherein the truck is a three-wheel truck, and has a third wheel mounted on the chassis spaced apart from the wheel assemblies in the longitudinal direction.
13. The steering system according to claim 12, wherein the third wheel is disposed on the longitudinal axis of the chassis.
14. The steering system according to claim 12, wherein the third wheel is steerable through at least 90 degrees between a forward mode wherein a third wheel axle is directed transversely towards the longitudinal axis and a sideward mode wherein the third wheel axle is parallel to the longitudinal axis.
15. The steering system according to claim 12, wherein the third wheel is controlled to transition between the forward mode and the sideward mode in concert with the pair of wheel assemblies.
16. The steering system according to claim 15, wherein the controller is operable to cause said transition of the third wheel between the forward mode and the sideward mode in concert with the pair of wheel assemblies as part of a programmed sequence of operations.
17. The steering system according to claim 12, wherein the third wheel is pivotally mounted on the chassis to rotate in place without translation as it transitions between forward and sideward modes.
18. The steering system according to claim 11, wherein the controller is further adapted to cause the third wheel to be braked throughout the transition.
19. The steering system according to claim 6, wherein the third wheel is mounted on a third wheel assembly in the same manner as said pair of wheel assemblies, the third wheel assembly being pivotally mounted on the chassis and the third wheel being offset from the pivotal mounting point of the third wheel assembly.
20. The steering system according to claim 6, wherein the steering system further comprises a third actuator acting on the third wheel assembly to control the angular orientation of the third wheel assembly about the pivot point, a drive means is provided operating on the third wheel to drive the third wheel over the ground, and said controller is operable to simultaneously actuate the third actuator to cause the third wheel assembly to pivotally rotate about its pivot point, and actuate the third wheel drive means to impart positive drive to the third wheel and drive the third wheel along an arcuate path at a speed that matches the pivotal rotation caused by the third actuator.
21. The steering system according to claim 1, wherein the truck is a four-wheel truck, a fourth wheel is preferably disposed, spaced apart from a third wheel on opposite sides of the longitudinal axis, and the third and fourth wheels are spaced apart from the pair of wheel assemblies in the longitudinal direction.
22. A steering system for a lift truck, the lift truck having a chassis with a longitudinal axis, the steering system comprising: a first wheel assembly and a second wheel assembly, each mounted on the chassis at a respective pivot point, the first and second wheel assemblies being spaced apart from one another in a transverse direction on opposite sides of said longitudinal axis; each wheel assembly having a respective ground-engaging wheel rotatable on a respective axle, the ground-engaging wheel being laterally offset from the pivot point on which the wheel assembly is mounted to the chassis; each wheel assembly having a respective brake which can be selectively applied to the respective ground-engaging wheel in response to a control input; wherein each wheel assembly is rotatable about its pivot point in a plane parallel to a ground surface when the lift truck is supported on the ground surface, with freedom to rotate through at least 90 degrees between a forward mode wherein the wheel axle is directed transversely towards the longitudinal axis and a sideward mode wherein the wheel axle is parallel to the longitudinal axis, wherein the lateral offset of the wheel from the pivot point causes the wheel to describe an arcuate path over the ground as it transitions between the forward and sideward modes; an actuator acting on each wheel assembly operable to control the angular orientation of the wheel assembly about the pivot point; drive means operating on each of said wheels to drive the wheels over the ground; and a controller which is operable to cause a transition between forward and sideward modes for each of the wheel assemblies by (i) simultaneously actuating the actuator of the first wheel assembly to cause the first wheel assembly to pivotally rotate about its pivot point with the wheel of the first wheel assembly unbraked, and braking the wheel of the second wheel assembly during the pivotal rotation of the first wheel assembly, followed by (ii) simultaneously actuating the actuator of the second wheel assembly to cause the second wheel assembly to pivotally rotate about its pivot point with the wheel of the second wheel assembly unbraked, and braking the wheel of the first wheel assembly during the pivotal rotation of the second wheel assembly.
23. The steering system according to claim 22, wherein the wheel that is unbraked and that is pivotally being rotated is in a freewheel state.
24. The steering system according to claim 23, wherein said controller simultaneously actuates the actuator of a wheel assembly to cause said wheel assembly to pivotally rotate about its pivot point, and actuates the drive means operating on the wheel of said wheel assembly to impart positive drive to said wheel and drive said wheel along said arcuate path to assist the pivotal rotation caused by the actuator.
25. The steering system according to claim 16, wherein said actuator for each wheel assembly is an electric motor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0098] The invention will now be illustrated by the following description of embodiments thereof, given by way of example only with reference to the accompanying drawings, in which:
[0099]
[0100]
[0101]
[0102]
[0103]
[0104]
[0105]
[0106]
[0107]
[0108]
[0109]
[0110]
[0111]
[0112]
[0113]
[0114]
[0115]
[0116]
[0117]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0118] In
[0119] A pair of front wheels, namely a left front wheel 18 and a right front wheel 20, are mounted on the chassis via respective wheel assemblies, indicated schematically at 21 and described in greater detail below. The wheels (and wheel assemblies) are spaced apart from one another in a transverse direction on opposite sides of the longitudinal axis 14, with the forks 16 disposed between the front wheels for stability when a heavy load is being carried. Each of the front wheels is driven by a respective electric motor (not shown), and each wheel assembly is steerable via a respective actuator (not shown).
[0120] A rear wheel (or third wheel) 22 is mounted on the chassis along the longitudinal axis 14, and spaced apart from the front wheels 18, 20 in the longitudinal direction. The rear wheel is mounted to the chassis via a wheel assembly or bogey indicated schematically at 23, and is driven by its own electric motor (not shown) and steered by a third actuator (not shown). It can be seen that the pair of wheel assemblies 21 are mounted to the chassis 12 on respective pivot points 24 with the front wheels 18, 20 being laterally offset from the pivot points 24 (i.e. offset in a plane parallel to the ground surface, as seen when viewed from above as in
[0121] In the forward mode of operation (which term is used whether the drive direction to the three wheels is forward or reverse) the steering angle of the front wheels is fixed to be parallel to the longitudinal axis 14, i.e. with the wheel axles transverse or perpendicular to the longitudinal axis 14. Steering is accomplished by changing the angle of the rear wheel 22.
[0122] In
[0123]
[0124] In
[0125]
[0126] In
[0127] It will be appreciated that the three wheels, being driven by electric motors, can be driven in forward or reverse mode in any of the steering configurations shown in any of
[0128]
[0129] In
[0130] When a signal is received by a controller to transition from forward to sideward mode, the brakes are applied to all three wheels, and the third actuator rotates the rear wheel 22 through 90 degrees while keeping the brake applied (
[0131] Then the front wheel assemblies are driven by respective actuators, while forward drive is applied to the two front wheels, to pivot the assemblies around the respective pivot points 24 through the position shown in
[0132] Referring to
[0133] During the transition, the brakes on the front wheels are released, and the actuator's turning force is assisted by the electric motors, under control of the controller, being caused to drive the front left wheel and front right wheel in the forward direction by an amount equal to the path length of the arc A. The drive speed applied to each wheel is controlled to match the actuator's movement of the wheel assemblies, so that there is no tyre scrub and the electric drive motor on the wheel works to assist the hydraulic actuator acting on the wheel assembly 21.
[0134] Once the transition is complete as in
[0135] The transition from sideward to reverse mode is a reversal of the same sequence. The front wheels are driven in reverse by an amount equal to the path length of A as the actuators draw the wheel assemblies back from the position in
[0136] The truck undergoes the same sequence of operations in
[0137] Because of the application of a positive drive to the wheels during this operation, not only is assistance given to the actuators that move the front wheel assemblies around their respective pivot points, but the wheels are under driven control to counteract and prevent the tendency for the front of the truck to roll downhill during the manoeuvre, as would otherwise tend to occur if the wheels were undriven. Furthermore, by controlling the driven distance and the drive speed of the front wheels to match the path followed by the wheels as the actuator moves the assemblies through 90 degrees about their pivot points, the truck is always under control during the manoeuvre.
[0138]
[0139]
[0140] A portion of the chassis 12 is visible as upper and lower arms 12A and 12B, extending forwardly parallel to one of the forks 16. Each of the arms supports a respective pivot point 24 upon which a wheel assembly 21 is mounted for pivotal rotation about a vertical axis passing through the pivot points, as seen in
[0141] Referring back to
[0142]
[0143] The hub 34 includes an integrated gearbox and a spring applied hydraulically released (SAHR) parking brake. While the SAHR parking brake is mechanical, as already mentioned the skilled person may brake the wheels electrically or hydraulically.
[0144]
[0145] If, however, a mode change instruction is received (such as by the operator pressing a sideward mode button on the steering controls), then the process moves to step 60 to perform the change from forward to sideward mode, as will be described in relation to
[0146] After the mode change operation completes, the process of
[0147] If, however, a mode change instruction is received (such as by the operator pressing a forward mode button on the steering controls), then the process moves to step 70 to perform the change from forward to sideward mode, as will be described in relation to
[0148] In this way, the steering signals can either be controlled according to the forward mode branch of
[0149] In
[0150]
[0151]
[0152]
[0153]
[0154] In
[0155] Certain components of the embodiments already described are visible in
[0156] Hydraulic fluid is supplied by a pump 150 fed from a tank 152. A filter (unlabelled but shown as a diamond bisected by a line) is visible at the tank outlet to the pump. The fluid for the steering circuit passes through a non-return valve 153 and is then fed into a steering motor 154 having a shaft 156 connected to a steering wheel. A six-port diverter valve 158 receives the steering lines SL from the steering motor 154, and this valve is operable as previously described to direct the steering control to either the rear steering cylinder 56 or the front steering cylinders 38L, 38R. It can be seen that the front steering cylinders 38L, 38R are series connected in a push-pull arrangement so that they operate together in a synchronised manner.
[0157] The steering circuit also includes an electrically controlled valve bank section 160 which performs the operation to change the wheel orientation from forward to sideward mode and vice versa, as shown in greater detail in
[0158] The braking circuit is supplied with hydraulic fluid also by pump 150, via a branch that leads to a pressure reducing valve 162 to reduce the pressure from the pump to the lower pressure required by the brakes. A front brake valve 170 and a rear brake valve 172 are independently operable to release the pair of front brakes 164, 166 or the rear brake 168 (recalling that in this embodiment the brakes are spring applied but hydraulically released). The valves 170, 172 are electrically controllable to apply and release the brakes both under operator control and under control of the programmable controller to carry out the sequence of brake applications and releases described in relation to
[0159]
[0160] In each of
[0161] In
[0162] Next, in
[0163] The skilled person will appreciate that in this embodiment, the fact that both of the other wheels are in fixed position with their brakes applied, prevents the truck from rolling.
[0164] Therefore in this embodiment, the left front wheel 18 may be in a freewheel state as it follows the arcuate path about the pivot point of the wheel assembly with the chassis. The feature of applying drive to the wheel to match the speed of rotation and the arcuate path length is not essential in this embodiment.
[0165] However, the embodiment can be modified to incorporate the application of positive drive to the wheel as the wheel assembly is being rotated, at the option of the designer of the control system. It will be appreciated that the controller can be simpler if it does not include the functionality of positively driving the wheel along the arcuate path as the wheel assembly is pivoted, but on the other hand the highest degree of control is achieved by adding positive drive to this embodiment also.
[0166] The same considerations hold true in each other transition of the front wheels 18, 20 described in the sequences below.
[0167]
[0168]
[0169]
[0170]
[0171] The order of the individual pivoting operations in
[0172] While the present teaching has been described with reference to exemplary arrangements, it will be understood that it is not intended to limit the teaching of the present teaching to such arrangements, as modifications may be made without departing from the scope of the present invention. In this way it will be understood that the present teaching is to be limited only insofar as is deemed necessary in the light of the appended claims. The words comprises/comprising when used in the specification are used to specify the presence of stated features, integers, steps or components but do not preclude the presence or addition of one or more additional features, integers, steps, components or groups thereof.