Low temperature liquid tank

Abstract

A low temperature liquid tank includes: a storage tank having a bottom portion obtained by joining a plurality of bottom plates; and a support portion supporting the bottom portion. The support portion includes: an outer support portion supporting a margin of the storage tank; and an inner support portion disposed inside the outer support portion and having a heat insulation in which creep occurs when a load is applied. An initial height of an upper surface of the inner support portion is set so that, during a service life of the low temperature liquid tank, maximum bending stress applied to the bottom plates due to a difference between a height of the upper surface of the inner support portion and a height of an upper surface of the outer support portion remains equal to or smaller than an allowable bending stress of the bottom plates.

Claims

1. A low temperature liquid tank comprising: a storage tank having a bottom portion obtained by joining a plurality of bottom plates; and a support portion supporting the bottom portion, wherein the support portion includes: an outer support portion supporting a margin of the storage tank including a sidewall of the storage tank; and an inner support portion disposed inside the outer support portion and having a heat insulation in which creep occurs when a load is applied to the heat insulation, an initial height of an upper surface of the inner support portion is set so that, during a service life of the low temperature liquid tank, maximum bending stress applied to the bottom plates due to a difference between a height of the upper surface of the inner support portion and a height of an upper surface of the outer support portion remains equal to or smaller than an allowable bending stress of the bottom plates, wherein the initial height of the upper surface of the inner support portion is set to be higher than that of the upper surface of the outer support portion, and wherein due to the creep when a load is applied, the upper surface of the inner support portion is lowered during the service life of the low temperature liquid tank, and wherein the initial height of the upper surface of the inner support portion is set so that the maximum bending stress applied to the bottom plates remains equal to or smaller than the allowable bending stress over the service life as the upper surface of the inner support portion is lowered.

2. The low temperature liquid tank according to claim 1, wherein the inner support portion has a height setting plate that prescribes the initial height of the upper surface of the inner support portion.

3. The low temperature liquid tank according to claim 2, wherein the height setting plate is a heat-resistant board disposed on the heat insulation.

4. The low temperature liquid tank according to claim 1, wherein an edge of the outer support portion which is adjacent to the inner support portion is chamfered.

5. The low temperature liquid tank according to claim 1, wherein the heat insulation is a rigid plastic foam.

6. The low temperature liquid tank according to claim 4, wherein the heat insulation is a rigid plastic foam.

7. The low temperature liquid tank according to claim 1, wherein the outer support portion is a peripheral section of the support portion, and the inner support portion is a midsection of the support portion; and the outer support portion and the inner support portion are provided on a base plate.

8. The low temperature liquid tank according to claim 1, wherein the bottom plates include at least one plate extending between the inner support portion and the outer support portion, and wherein the initial height is set so that the bending stress applied to the at least one plate remains equal to or smaller than the maximum allowable bending stress over the service life as the upper surface of the inner portion is lowered.

9. The low temperature liquid tank of claim 8, wherein during the service life, the height of the upper surface of the inner support portion becomes lower than that of the upper surface of the outer support portion.

10. The low temperature liquid tank of claim 1, wherein during the service life, the height of the upper surface of the inner support portion becomes lower than that of the upper surface of the outer support portion.

Description

BRIEF DESCRIPTION OF DRAWINGS

(1) FIG. 1 is a sectional view schematically showing a general constitution of an LNG tank in an embodiment of the present disclosure.

(2) FIG. 2A is an enlarged view of an area A of FIG. 1.

(3) FIG. 2B is an enlarged view of the area shown in FIG. 2A after a service life has lapsed.

(4) FIG. 3A is an enlarged view in a modification of the LNG tank.

(5) FIG. 3B is an enlarged view of the area shown in FIG. 3A after a service life has lapsed.

DESCRIPTION OF EMBODIMENTS

(6) Hereinafter, an embodiment of a low temperature liquid tank according to the present disclosure will be described with reference to the drawings.

(7) Note that in the drawings, a scale of each member is adequately changed such that each member has a recognizable size. Further, in the present embodiment, as the low temperature liquid tank, a liquefied natural gas (LNG) tank will be described by way of example.

(8) FIG. 1 is a sectional view schematically showing a general constitution of an LNG tank 1 of the present embodiment. As shown in FIG. 1, the LNG tank 1 of the present embodiment is a ground-type metal double shell tank, and is equipped with a base plate 2, an outer tank 3, a bottom cold insulating mechanism (support portion) 4, an inner tank (storage tank) 5, a blanket 6, and a lateral cold insulation 7.

(9) The base plate 2 is a disc-like member formed of concrete, and supports the outer tank 3, the bottom cold insulating mechanism 4, the inner tank 5, the blanket 6, and the lateral cold insulation 7. The outer tank 3 is a cylindrical container formed of carbon steel, and is erected on the base plate 2 so as to surround the bottom cold insulating mechanism 4, the inner tank 5, the blanket 6, and the lateral cold insulation 7. The bottom cold insulating mechanism 4 is disposed under the inner tank 5 inside the outer tank 3, and is adapted to support the inner tank 5. The bottom cold insulating mechanism 4 is a member equivalent to the support portion in the present disclosure, and details thereof will be described below.

(10) The inner tank 5 is a cylindrical container in which LNG is stored, and is erected on the bottom cold insulating mechanism 4. The inner tank 5 is made up of a bottom portion 5a and a sidewall 5b formed of nickel steel, an annular plate 5c connecting the bottom portion 5a and the sidewall 5b (see FIGS. 2A and 2B), and a ceiling 5d that is formed of aluminum steel and is supported in a suspended state. The bottom portion 5a of the inner tank 5 is formed in such a manner that a plurality of bottom plates 5a1 (see FIGS. 2A and 2B) formed of nickel steel are joined. The annular plate 5c is a part of the inner tank 5 as described above. However, in the present embodiment, the annular plate 5c serves as a part of the support portion of the present disclosure. The blanket 6 is disposed to cover the sidewall 5b of the inner tank 5 from the outside, has a cold insulating function, and absorbs thermal deformation of the inner tank 5. The lateral cold insulation 7 is filled between the blanket 6 and the outer tank 3, and is formed of, for example, perlite.

(11) FIGS. 2A and 2B are enlarged views of an area A of FIG. 1. Note that it is shown in FIGS. 2A and 2B that each member is changed particularly in height among actual dimensions in order to emphasize a difference in the height of each member. As shown in FIGS. 2A and 2B, the bottom cold insulating mechanism 4 is made up of a peripheral section 4a disposed under the sidewall 5b of the inner tank 5, and a midsection 4b disposed inside the peripheral section 4a.

(12) The peripheral section 4a supports the annular plate 5c of the inner tank 5, is formed of concrete, and is provided along the sidewall 5b of the inner tank 5 in an annular shape. The midsection 4b is formed by a heat insulating layer 4b1 installed on the base plate 2, and a plurality of calcium silicate boards 4b2 provided on the heat insulating layer 4b1.

(13) The heat insulating layer 4b1 is a member for preventing heat from being input to the inner tank 5 from the ground. In the present embodiment, the heat insulating layer 4b1 is formed of a rigid plastic foam, in which, unlike concrete or foam glass, creep occurs due to a load from above. To be more specific, the heat insulating layer 4b1 may be formed of a rigid urethane foam, a rigid polyisocyanurate foam, or a rigid polyvinyl chloride foam.

(14) The calcium silicate boards 4b2 are heat-resistant boards, and upper surfaces 4b3 thereof serve as supporting surfaces which support the bottom plates 5a1 that form the bottom portion 5a of the inner tank 5. These calcium silicate boards 4b2 prevent a heat effect on the underlaid heat insulating layer 4b1 when the bottom plates 5a1 are welded to each other while the LNG tank 1 is under construction.

(15) As shown in FIG. 2A, the bottom portion 5a (i.e., the bottom plates 5a1) of the inner tank 5 is in contact with an upper surface 5c1 of the annular plate 5c at a margin of the inner tank 5, and is in contact with the upper surfaces 4b3 of the calcium silicate boards 4b2 at the midsection of the inner tank 5. That is, the bottom portion 5a of the inner tank 5 is supported by the bottom cold insulating mechanism 4 and the annular plate 5c. In the LNG tank 1 of the present embodiment, a structure made up of the bottom cold insulating mechanism 4 and the annular plate 5c is referred to as a support portion 10. Further, a peripheral section of the support portion 10 is made up of the peripheral section 4a of the bottom cold insulating mechanism 4 and the annular plate 5c, and supports the margin of the inner tank 5 including the sidewall 5b of the inner tank 5. Hereinafter, the peripheral section of the support portion 10 is referred to as an outer support portion 11. In addition, a midsection of the support portion 10 is made up of the midsection 4b of the bottom cold insulating mechanism 4. Hereinafter, the midsection of the support portion 10 is referred to as an inner support portion 12. That is, the LNG tank 1 of the present embodiment includes the outer support portion 11 that supports the margin of the inner tank 5 including the sidewall 5b of the inner tank 5, and the inner support portion 12 that is disposed inside the outer support portion 11 and that has the heat insulating layer 4b1 formed of the heat insulation in which creep occurs when a load is applied.

(16) FIG. 2A shows a state immediately after construction of the LNG tank 1 of the present embodiment is completed. As shown in FIG. 2A, in the LNG tank 1 of the present embodiment, an upper surface 12a (i.e., the calcium silicate boards 4b2) of the inner support portion 12 has an initial height set to be higher than a height of an upper surface 11a (the upper surface 5c1 of the annular plate 5c) of the outer support portion 11. In the LNG tank 1 of the present embodiment, since the heat insulating layer 4b1 formed of rigid plastic foam is included in the bottom cold insulating mechanism 4, when the heat insulating layer 4b1 receives a load from above due to weight of LNG stored in the inner tank 5, creep occurs in the heat insulating layer 4b1. For this reason, in the LNG tank 1 of the present embodiment, the heat insulating layer 4b1 is gradually compressed due to long-term use, and the upper surface 12a of the inner support portion 12 sinks. As a result, after the service life of the LNG tank 1 has lapsed, the upper surface 12a of the inner support portion 12 is, as shown in FIG. 2B, located below the upper surface 11a of the outer support portion 11.

(17) Here, in the LNG tank 1 of the present embodiment, an extent value to which the upper surface 12a of the inner support portion 12 sinks after the service life of the LNG tank 1 has lapsed is obtained through experimentation or simulation in a design step, and the initial height of the upper surface 12a of the inner support portion 12 is set based on the obtained value so as not to affect a great effect on the bottom plates 5a1. To be specific, a difference between the height of the upper surface 12a of the inner support portion 12 and the height of the upper surface 11a of the outer support portion 11 is obtained from an amount of sinkage of the upper surface 12a of the inner support portion 12. Maximum bending stress applied to the bottom plates 5a1 is obtained from this difference, and is compared with allowable bending stress of the bottom plates 5a1 (stress at which the bottom plates 5a1 can be estimated not to need repair during the service life of the LNG tank 1). The initial height of the upper surface 12a is set such that the maximum bending stress does not exceed the allowable bending stress of the bottom plates 5a1. The initial height is naturally set such that the maximum bending stress applied to the bottom plates 5a1 by the difference between the height of the upper surface 12a of the inner support portion 12 and the height of the upper surface 11a of the outer support portion 11 at an initial stage does not exceed the allowable bending stress of the bottom plates 5a1.

(18) As described above, in the LNG tank 1 of the present embodiment, the initial height of the upper surface 12a of the inner support portion 12 is set such that the maximum bending stress applied to the bottom plates 5a1 due to the difference between the height of the upper surface 12a of the inner support portion 12 and the height of the upper surface 11a of the outer support portion 11 during the service life of the LNG tank 1 remains equal to or smaller than the allowable bending stress of the bottom plates 5a1. For this reason, according to the LNG tank 1 of the present embodiment, the difference between the height of the upper surface 12a of the inner support portion 12 and the height of the upper surface 11a of the outer support portion 11 does not become great enough to have an influence on the bottom plates 5a1 during the service life of the LNG tank 1. Accordingly, according to the LNG tank 1 of the present embodiment, it is possible to inhibit a great load from being applied to the bottom portion 5a of the inner tank 5 during the use of the LNG tank 1.

(19) Further, the initial height of the upper surface 12a of the inner support portion 12 may be adjusted, for instance, by changing thicknesses of the components (i.e., in the present embodiment, the heat insulating layer 4b1 and the calcium silicate boards 4b2) of the inner support portion 12 or by raising the base plate 2. Also, the height of the upper surface 12a of the inner support portion 12 may be adjusted by newly installing on the inner support portion 12a height setting plate for prescribing the height of the upper surface 12a. However, since it is easy to adjust the thicknesses of the calcium silicate boards 4b2, the calcium silicate boards 4b2 are preferably used as the height setting plate.

(20) While a preferred embodiment of the present disclosure has been described with reference to the attached drawings, it goes without saying that the present disclosure is not limited to the above embodiment. All the shapes and combinations of the components shown in the aforementioned embodiment are only examples and can be variously modified based on design requirements without departing from the spirit and scope of the present disclosure.

(21) For example, as shown in FIG. 3A, a constitution in which an edge 11b of the outer support portion 11 which is adjacent to the inner support portion 12 is chamfered may also be employed. As a result of employing this constitution, as shown in FIG. 3B, even when the upper surface 12a of the inner support portion 12 sinks and is located below the upper surface 11a of the outer support portion 11, the edge of the outer support portion 11 can be prevented from colliding with the bottom plates 5a1 and high stress can be prevented from being locally applied to the bottom plates 5a1.

(22) Also, in the above embodiment, the constitution in which the outer support portion 11 is made up of the peripheral section 4a of the bottom cold insulating mechanism 4 and the annular plate 5c, the bottom plates 5a1 are supported by the upper surface of the annular plate 5c, and the annular plate 5c and each bottom plate 5a1 overlap and are welded together is employed. However, the present disclosure is not limited to this constitution. For example, a constitution in which the bottom plates 5a1 are directly supported by the upper surface of the peripheral section 4a of the bottom cold insulating mechanism 4 and each bottom plate 5a1 and the annular plate 5c are butted and welded may also be employed.

(23) In this case, the bottom plates 5a1 are supported by the upper surface of the peripheral section 4a of the bottom cold insulating mechanism 4. For this reason, the outer support portion is configured of only the peripheral section 4a of the bottom cold insulating mechanism 4, and the upper surface of the peripheral section 4a becomes the upper surface of the outer support portion.

(24) Also, in the above embodiment, the constitution in which the inner support portion 12 is made up of the heat insulating layer 4b1 formed of the rigid urethane foam and the calcium silicate boards 4b2 is employed. However, the present disclosure is not limited to this constitution, and the inner support portion 12 may also have a different structure. For example, a constitution in which a second heat insulating layer formed of, for example, foam glass is included in the inner support portion 12 may be employed. Also, foam glass may be disposed at an upper layer, and the calcium silicate boards 4b2 may be removed. When the structure of the inner support portion 12 is changed, the component having a surface supporting the bottom plates 5a1 is also modified.

(25) Also, in the above embodiment, the constitution in which the heat insulating layer 4b1 is formed of the rigid urethane foam has been described. However, the heat insulating layer is not limited to the rigid urethane foam, and any foamed plastic may be used as the heat insulating layer.

(26) Also, in the above embodiment, the example in which the low temperature liquid tank of the present disclosure is applied to the LNG tank 1 has been described. However, the low temperature liquid tank of the present disclosure may also be applied to an LPG tank or other low temperature liquid tanks.

(27) In addition, in the present disclosure, the initial height of the upper surface of the inner support portion is not necessarily higher than that of the upper surface of the outer support portion. For example, the initial height of the upper surface of the inner support portion may be flush with that of the upper surface of the outer support portion.

INDUSTRIAL APPLICABILITY

(28) The low temperature liquid tank can inhibit a great load from being applied to the bottom portion while in use.

REFERENCE SIGNS LIST

(29) 1: LNG tank (low temperature liquid tank) 2: base plate 3: outer tank 4: bottom cold insulating mechanism 4a: peripheral section 4b: midsection 4b1: heat insulating layer (heat insulation) 4b2: calcium silicate board (height setting plate) 4b3: upper surface 5: inner tank (storage tank) 5a: bottom portion 5a1: bottom plate 5b: sidewall 5c: annular plate 5c1: upper surface 5d: ceiling 6: blanket 7: lateral cold insulation 10: support portion 11: outer support portion 11a: upper surface 11b: edge 12: inner support portion 12a: upper surface