Ventilation cabinet

Abstract

A fume hood comprising: a hood, a work chamber, and a front wall formed with an opening toward an indoor environment; an air supply system, and an air exhaust system to discharge air that enters the work chamber through a front opening and enters the work chamber through the air supply system, out from the work chamber; the air supply system provided with at least one air supply outlet in an upper portion and a lower portion of the hood, and the air supply outlet supplying air towards the work chamber. The fume hood can reduce energy consumption of air conditioning and suppress overflowing of harmful substances in the work chamber, with a low installation cost and a high consistency of product quality.

Claims

1. A system, comprising: a fume hood and a top module above the fume hood, the fume hood comprising a hood including an upper portion; a lower portion; a work chamber; a rear wall; a front wall formed with an opening toward an indoor environment; an air supply system, configured to connect to a building air supply channel to supply air to the work chamber; an air exhaust system, configured to connect to a building air exhaust channel to discharge air that enters the work chamber, wherein the air supply system comprises a first air supply outlet in the upper portion of the hood and inside the front wall for supplying air into the work chamber, a second air supply outlet in the lower portion of the hood for supplying air into the work chamber, and a third air supply outlet in the upper portion of the hood and outside the front wall for supplying air into the work chamber and toward the lower portion of the hood; a first air supply channel located on the upper portion of the hood and configured to connect an air supply blower and an air supply valve to the first air supply outlet; a second air supply channel located on the lower portion of the hood and configured to connect the air supply blower and the air supply valve to the second air supply outlet; a third air supply channel located on the upper portion of the hood and configured to connect the air supply blower and the air supply valve to the third air supply outlet; a sliding window located between the first air supply channel and the third air supply channel, and configured to slide within the front opening and for adjusting an open area of the front opening; and a hollow left side wall and a hollow right side wall, wherein the first air supply channel, the second air supply channel and the third air supply channel are communicated through the hollow left and right side walls; the top module comprising the air supply blower and the air supply valve for the air supply system and an air exhaust blower and an air exhaust valve for the air exhaust system, wherein the air supply blower and the air exhaust blower are power adjustable blowers, the air supply valve and the air exhaust valve are opening degree changeable valves, and wherein, the fume hood further comprises: a position sensor for detecting a position of the sliding window, an air velocity transducer for detecting velocity of air entering into the work chamber from the front opening, an infrared detector for detecting whether operators are in a disposed region; and a control unit, that connects with the position sensor, the air velocity transducer, the air supply valve and the air exhaust valve, and adjusts the opening degree of the air supply valve and the opening degree of the air exhaust valve based on detections of the position sensor and detections of the air velocity transducer, wherein the air exhaust system further comprises an air exhaust region, which is provided on the upper portion of the hood and close to the rear wall of the hood, said air exhaust region extending in a left and a right width direction of the hood, and configured to connect with the air exhaust blower and the air exhaust valve, and wherein the lower portion of the hood includes at least one hood base, the hood base including an inner cavity that connects with the air exhaust region through a hood base air exhaust channel, said hood base air exhaust channel disposed in at least one of the hollow left and right side walls and extending along an up and down direction closing to the rear wall.

2. The system according to claim 1, further comprising, an inclined top wall that extends backwards and upwards from the first air supply outlet toward the air exhaust region in the work chamber.

3. The system according to claim 1, wherein, the work chamber comprises an air baffle therein, the air baffle vertically disposed close to the rear wall and including an upper end portion extending toward the air exhaust region, and a lower portion including a plurality of through holes, the plurality of through holes arranged in a left and a right width direction of the air baffle.

4. The system according to claim 1, wherein, each said first, second, and third air supply outlet includes at least one air baffle.

5. The system according to claim 1, wherein, the second air supply outlet includes a first protecting grid, said first protecting grid covering the second air supply outlet, and the third air supply outlet includes a second protecting grid, said second protecting grid covering the third air supply outlet.

6. The system according to claim 1, wherein, the opening degree of the air exhaust valve is further based on detections of the infrared detector.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1 is the front view of the fume hood of the preferable embodiment of the present invention.

(2) FIG. 2 is the back section view of the fume hood of the preferable embodiment of the present invention.

(3) FIG. 3 is the space view of the fume hood of the preferable embodiment of the present invention.

(4) FIG. 4 is the airflow guide view of the fume hood of the preferable embodiment of the present invention.

(5) FIG. 5 is the airflow guide view of the air supply system of the fume hood of the preferable embodiment of the present invention.

(6) FIG. 6 is the airflow guide view of the air exhaust system of the fume hood of the preferable embodiment of the present invention.

DESCRIPTION OF PART SYMBOL

(7) 100 hood 102 work chamber 103 left and right side walls 104 top wall 105 hood base 106 rear wall 108 bottom wall 109 inclined top wall 110 front opening 201 first air supply channel 202 second air supply channel 203 third air supply channel 211 air supply blower 212 air supply valve 311 air exhaust blower 312 air exhaust valve 313 gas-collecting hood 314 air baffle 315 rear duct 335 air exhaust region 400 top module 801 air velocity transducer 802 position sensor 803 infrared detector 804 sliding window A1 first air supply outlet A2 second air supply outlet A3 third air supply outlet A4 air supply overall outlet B1, B2 hood base air exhaust channel B4 air exhaust overall outlet

DETAILED DESCRIPTION

(8) Here the figures will be referred to introduce the preferable embodiment of the present invention in details. Although the description of the present invention will be introduced together with the preferable embodiment, it does not represent that the features of the present invention are limited to the embodiment. On the contrary, the purpose of combining the embodiment to introduce the invention is to cover the choices or improvements based on the claims of the present invention or which may extend over it. In order to provide deep understanding of the present invention, the following description will contain many specific details. The present invention may not use to implement these details. Besides, in order not to confuse or bedim the key point of the present invention, some specific details will be omitted in the description.

(9) Besides, up, down, left, right, top and bottom used in the following description are defined by the space position based on the fume hood used by the experimenters in the laboratory, while it should not be understood as the limitation to the present invention.

(10) As shown in FIGS. 1-4, the fume hood of the preferable embodiment of the present invention comprises a hood 100, of which an inner cavity forms a work chamber 102, the hood 100 comprises: left and right side walls 103, a top wall 104, a rear wall 106, a bottom wall 108 and a front opening 110 formed on the front wall 101 and opened toward the indoor environment. In the present embodiment, the hood 100 is provided with two hood bases 105, which can be used for storing reagents and materials required by experiment.

(11) The hood 100 is provided with a top module 400 peculiar in the upper portion thereof. The top module 400 is mounted therein with a power adjustable air supply blower 211, an opening degree adjustable air supply valve 212 located on the downstream side of the airflow direction of the air supply blower 211, a power adjustable air exhaust blower 311 and an opening degree adjustable air exhaust valve 312 located on the downstream side of the airflow direction of the air exhaust blower. Said air supply blower 211, air supply valve 212 and all the following mentioned air supply outlets, air supply channels constitute the air supply system, which is connected with the air supply channel of the building through the air supply overall outlet A4 to supply air to the work chamber 102. Said air exhaust blower 311, air exhaust valve 312 and all the following mentioned air exhaust region, air exhaust channels constitute the air exhaust system, which is connected with the air exhaust channel of the building through the air exhaust overall outlet B4 to discharge air that enters the work chamber 102 through the front opening 110 and enters the work chamber 102 through the air supply system, out from the work chamber 102.

(12) FIG. 4 is the airflow guide view of the fume hood of the present embodiment. FIG. 5 is the airflow guide view of the air supply system of the fume hood of the present embodiment. As shown in FIGS. 4, 5, a first air supply outlet A1 is disposed above the front opening 110, the first air supply outlet A1 is designed to be a semi-cylindrical surface shape which extends along the left and right width direction of the work chamber 102, its semi-cylindrical surface faces toward the work chamber 102, that is, facing toward the rear side. The first air supply outlet A1 is provided thereon with plurality of air baffles 221 (as shown in FIG. 5) which extend along the axial direction of the semi-cylindrical surface and are arranged along the circumferential direction of the semi-cylindrical surface. The upper portion of the hood is provided with a first air supply channel 201 across the left and right width direction of the hood, the first air supply channel 201 connects the air supply valve 212 with the first air supply outlet A1. As seen in the figures, one of the vertical wall constituting the first air supply channel 201 is designed as an inclined wall in the direction of air flow. The inclined wall can uniformly redistribute the air moving in the first air supply channel 201 and reduce its air velocity. Thus, by operating the air supply blower 211, the first air supply outlet A1 uniformly and slow sends the supplied air into the work chamber 102 of the fume hood along the radial direction of the semi-cylindrical surface. Although the airflow sent to the first air supply outlet A1 from the air supply blower 211 still has a certain proportion of turbulence (about less than 15%), the setting of the air baffles 221 can block the overflow and ensure the airflow blown into the work chamber 102 from the first air supply outlet A1 to be a laminar flow state.

(13) A second air supply outlet A2 is disposed below the front opening 110, the second air supply outlet A2 is designed to be a cylindrical surface shape which extends along the left and right width direction of the work chamber 102, its cylindrical surface faces toward the work chamber 102, that is, facing toward the rear upper side. The second air supply outlet A2 is provided thereon with plurality of air baffles 222 (as shown in FIG. 5) which extend along the axial direction of the cylindrical surface and are arranged along the circumferential direction of the cylindrical surface. The lower portion of the hood is provided with a second air supply channel 202 across the left and right width direction of the hood, the second air supply channel 202 transfers the air from the air supply blower 211 to the second air supply outlet A2, therefore, the supplied air can be uniformly blown into the work chamber along the radial direction of the cylindrical surface. In addition, due to that the second air supply outlet A2 is located in the working region of the fume hood, the air baffles in this region will have risk of wastage caused by frequent usage, therefore, in the present embodiment, the second air supply outlet A2 is provided with a protecting grid (not shown) outside that surrounds the second air supply outlet to prevent the air baffles 222 from risk of wastage, and the protecting grid can also help to guide the supplement airflow of the second air supply outlet A2 and is benefit for forming the air sent from the second air supply outlet A2 into the laminar flow state so as to be supplied into the work chamber 102. In additional, the protecting grid can also have the function of prevent the sundries from coming into the second air supply outlet A2.

(14) A third air supply outlet A3 is disposed on the upper portion of the hood 110 and on the front side of the front wall 101, the third air supply outlet A3 is designed to be a cylindrical surface shape which extends along the left and right width direction of the work chamber 102, its cylindrical surface faces toward the work chamber 102, that is, facing toward the rear lower side. The third air supply outlet A3 is provided thereon with plurality of air baffles 223 (as shown in FIG. 5) which extend along the axial direction of the cylindrical surface and are arranged along the circumferential direction of the cylindrical surface. The upper portion of the hood is provided with a first air supply channel 201 across the left and right width direction of the hood, the first air supply channel 201 connects the air supply valve 212 with the first air supply outlet A1. The side of the first air supply channel 201 close to the work chamber 102 is designed as an inclined wall. The upper portion of the hood is provided with a third air supply channel 203 across the left and right width direction of the hood, the following said sliding window 804 can be mounted between the third air supply channel 203 and the first air supply channel 201, the third air supply channel 203 turns around the sliding window 804 and then connects with the first air supply channel 201 so as to transfer the air from the air supply blower 211 to the third air supply outlet A3. The side of the third air supply channel 203 away from the hood is designed as an inclined wall, which uniformly distributes the air moving in the third air supply channel 203 and reduces the air velocity. Under the function of the air supply blower 211, the supplied air can be uniformly blown along the radial direction of the third air supply outlet A3. The third air supply outlet A3 not only sends air to the work chamber of the hood 100, but also sends air to the lower side of the hood 100. The downwardly blown wind is just in the breathing position of the experimenter, therefore, it will further reduce the risk of inhaling hazardous substances of the experimenter, and the downwardly blown wind from the third air supply outlet A3 forms an air barrier, which can have the function of buffering the environmental air in the work chamber 102 and outside the hood, it can effectively prevent the risk of overflow. In the present embodiment, the third air supply outlet A3 is also provided with a protecting grid outside that surrounds the third air supply outlet A3. The protecting grid also has the function of preventing the air baffles from wastage, guiding the supplement airflow and preventing the sundries from coming into the air supply outlet.

(15) As shown in FIG. 5, the left and right side walls 103 of the hood 100 are hollow double laminar structures, the first air supply channel 201 located on the upper portion of the hood and the second air supply channel 202 located on the lower portion of the hood are communicated through the hollow portion 225 of the left and right side walls. From above, all the air supply channels of the present embodiment are communicated with each other, so that the air supply amount of the fume hood can be uniformly adjusted by the opening degree of the air supply blower 211 and the air supply valve 212.

(16) As shown in FIGS. 2, 4, a gas-collecting hood 313 across the whole left and right width direction of the hood 100 is disposed on the upper portion of the hood and close to the position of the said rear wall 106. The upper end of the gas-collecting hood 313 is connected with the air exhaust blower 311; its inner structure forms an air exhaust region 335 extending in the whole left and right width direction of the hood 100. By disposing such air exhaust region 335, it can avoid the forming of air vortex near the top air exhaust outlet of the work chamber 102 and provide possibility to the interconnection of the whole air exhaust system including the following hood base's air exhaust channel.

(17) As shown in FIG. 4, in the present embodiment, the said work chamber 102 also comprises an inclined top wall 109 that extends backwards and upwards inclinedly from the first air supply outlet A1 toward the said air exhaust region 335, the inclined top wall 109 forms a part of surrounding regarding to the work chamber 102, two sides of the inclined top wall 109 are connected with the left and right side walls of the hood, the bottom end is connected with the upper edge of the first air supply outlet A1, and the top end is connected with the top wall 104. Due to the high air exhaust working amount of the air exhaust blower, the inner top portion of the work chamber of the traditional fume hood will often form air vortex, so that hazardous and toxic gas cannot be discharged, the design of the inclined top wall can break the enlargement of the vortex, cooperating with the laminar flow wind sent by the first air supply outlet A1 in the top portion of the hood, the air inside the work chamber can climb slowly and uniformly to the air exhaust region along the inclined wall. The angle and design shape of the inclined top wall 109 help to control and prevent the overflow of the hazardous substances in the air inside the work chamber 102 and reduce the possibility of formation of vortex of the air near the air exhaust region 335 on the top portion. In additional, as shown in FIGS. 1, 4, in the said work chamber 102, an air baffle 314 is also disposed close to the position of the rear wall 106; the upper end portion of the air baffle 314 extends toward the said air exhaust region 335; a plurality of through holes are provided on the lower portion of the air baffle 314; the plurality of through holes are arranged in the whole left and right width direction of the air baffle 314; rear duct 315 is formed between the air baffle 314 and the bottom wall 108 of the hood. By disposing the air baffle 314 having through holes, it can stably guide the air inside the work chamber 102 to the top air exhaust region 335 so as to avoid the formation of air vortex, and it can conduct basically consistent and continuous wind discharging in the whole width face of the work chamber.

(18) The arrow in FIG. 4 shows the all the airflow when entering, passing and being discharged from the hood of the fume hood. With the function of the air supply blower 211 and the air supply valve 212, the supplement airflow enters from the overall air supply outlet A4 into the air supply system of the fume hood and flows to each air supply outlet A1, A2 and A3 and further uniformly and slowly enters into the work chamber 102, at the same time, a part of the environmental air will enter into the work chamber 102 from the front opening 110 at an angle vertical to the front opening 110. After the air has entered into the work chamber 102, as shown by the arrow, basically, it will be uniformly pulled to and through the top air exhaust region 335, the air baffle 314 and the rear duct 315, then being discharge from the overall air supply outlet A4 of the top portion of the hood along the arrow direction. It is clear to the skilled in the field: the change of the airflow area will cause fluctuation to the airflow velocity. Therefore, when the air from the front opening 110 is entering into the large region of the work chamber 102, the air velocity will be decreased; when the air continuously flows to the vicinity of the air exhaust region 335 of the top portion, the air velocity will be increased. This fluctuation of air velocity will help to maintain a consistent and stable air supply and exhausting push-pull system. The push-pull type system can move the air in the hood in a synchronous displacement way, thus it can greatly reduce the required air supply amount and the turbulence risk of the air inside the hood. Besides, the push-pull type system and the inclined top wall 109 used in the present embodiment can minimize the risk of formation of the air turbulence and vortex in the hood, especially the air above the work chamber 102 and the front opening 110. Therefore, it can more effectively control the possibility of the overflow of hazardous substances in the hood from the front opening by the push-pull air moving type system.

(19) FIG. 6 is the airflow guide view of the air exhaust system of the fume hood of the present embodiment. In order to discharge the toxic and hazardous gas in two hood bases 105 of the fume hood due to placing working reagents or materials, as shown in FIGS. 2, 6, the rear portions of two hood bases 105 of the fume hood of the present embodiment are provided with bottom air exhaust channels B1 and B2, respectively. The bottom air exhaust channels B1 and B2 are respectively disposed in the corresponding hollow portions of the left and right side walls 103 and extend along the up-down direction close to the said rear wall 106 to communicate the inner cavity of the corresponding hood base 105 with the air exhaust region 335 inside the gas-collecting hoop 313 of the top portion of said hood. Thereby, with the function of the air exhaust blower 311, the air inside the hood base 105 can be extracted from the bottom air exhaust channels B1 and B2 and mixed with the airflow pushed and pulled from the work chamber 102 in the air exhaust region 335, and being discharged together from the overall air exhaust outlet B4 to the air exhaust channel of the building. From above, similar to the air supply system, each air exhaust channel of the fume hood of the present invention is also related to each other, so the overall air exhaust amount can be controlled by the power of the air exhaust blower 311 and the opening degree of the air exhaust valve 312.

(20) Further, the fume hood of the present embodiment can cooperate with the control system to be used as a variable air volume fume hood; the entering amount of the air at the front opening can be flexibly changed in a great range by means of the position change of the sliding window. Specifically, as shown in FIGS. 3, 4, in the present embodiment, the fume hood is also provided with: a sliding window 804, which can slide within the said front opening 110 and is for adjusting the open area of the front opening 110; a position sensor 802, which is provided in the said top module 400 and is for detecting the position of the said sliding window 804; an air velocity transducer 801, which is disposed on either of the said left and right side walls 103a nd close to the front opening 110, and is for detecting the velocity of the air (hereinafter referred as surface air velocity) entering into the work chamber 102 from the front opening 110; an infrared detector 803, which is disposed on the front wall 101 of the top module 400 and is for detecting whether the operators are in the disposed region; and a control unit (not shown), which is located in the top module 400 and is connected with the said position sensor 802, said air velocity transducer 801, said infrared detector 803, said air supply blower 211, said air supply valve 212, said air exhaust blower 311 and said air exhaust valve 312 and adjusts the power or opening degree of the air supply blower 211 and the air supply valve 212, and the air exhaust blower 311 and the air exhaust valve 312 based on the detected information of the said position sensor 802, the air velocity transducer 801 and the infrared detector 803.

(21) The infrared detector 803 can perceive whether the experimenters are in the disposed working region. If it detects that no one is in the working region and the sliding window 804 of the fume hood is not in a close state, the control unit will send signal to the driving device (not shown in the figures) of the sliding window 804 to close the sliding window 804 so as to reduce the air amount entered into the work chamber from the indoor environment and reduce energy consumption of the laboratory. Besides, after the sliding window 804 is closed, the air entering amount of the fume hood is only provided by each air supply outlets A1-A3, the air exhaust amount of the fume hood will decrease at the same time, thus the system energy consumption of the fume hood will also decrease.

(22) Furthermore, when the opening of the sliding window 804 changes, the control unit receives the new position coordinates of the sliding window sent by the position sensor 802, and calculates the new fume hood air exhaust amount required for maintaining the surface air velocity according to following formula:
Q=V*S*3600(1)

(23) Q is the air exhaust amount of the work chamber 102 of the fume hood, of which the unit is m.sup.3/h; V is the preset value of the surface air velocity, of which the unit is m/s; S is the area of the ventilation sectional area of the sliding window 804, that is, the area of the front opening 110, of which the unit is m.sup.2, wherein,
S=L*H(2)

(24) L is the width of (when the sliding window 804 is moving up and down) or the height (when the sliding window 804 is moving left and right) of the sliding window 804, which is a fixed value; while H is the opening degree of the sliding window 804 detected by the said position sensor 802.

(25) Then the control unit obtains the air exhaust amount of the work chamber 102 of the fume hood by calculation and combines the air exhaust amount value of the bottom air exhaust channels B1 and B2 to adjust the power of the air exhaust blower 311 and the opening degree of the air exhaust valve 312 so as to change the air exhaust amount value of the whole fume hood. And accordingly the power of the air supply blower 211 and the opening degree of air supply valve 212 are adjustable to change the air supply amount value of the air supply system.

(26) When a plurality of fume hoods are parallelly connected in the ventilation system of the building, the air supply and exhausting amount of each fume hood subject to its particular using condition will be different. People skilled in the field well knows that, in the whole airflow system, the closer the distance to the overall power blower is, the more the supplied or discharged airflow amount will be; the farther the distance to the overall power blower is, due to pressure drop and wastage, the less the supplied or discharged airflow amount will be. Thus, without the control of the valve, each fume hood cannot realize individual adjustment subject to the particular using condition only by the overall power blower. In order to solve the above problem, most of the new environmental VAV fume hoods in the current market are mounted with venture valves of high cost. In the present embodiment, as said above, due to that the fume hood is integrated with the top module 400, while the top module 400 is mounted therein with the exhausting blower 311, the air exhaust valve 312, the air supply blower 211 and the air supply valve 212 of which the power and opening degree can be adjusted according to actual conditions, and the power and opening degree of above blowers and valves can be adjusted by the automatic control system, therefore, it can have the identical function as the venture valves; and it has a simpler structure and saves more space, while greatly reduce the installation cost and maintenance cost of the fume hood.

(27) Above is the description to the preferable embodiment of the present invention, but the present invention is not limited to this, it can be measured by conducting various deformation not out of its proposed range.

(28) For example, in the said embodiment, two air supply outlets are provided on the upper portion of the hood, one air supply outlet is provided on the lower portion of the hood, and one air exhaust region is provided on the upper portion of the hood and close to the position of the rear wall of the hood, but the disposed position and number of the air supply outlet and the air exhaust region is not limited to this, only if the push-pull type airflow mode can be formed in the work chamber.

(29) Also, in the said embodiment, the air supply blower and the air exhaust blower are power adjustable blowers, respectively, the air supply valve and the air exhaust valve are opening degree changeable blowers, respectively, but the present invention is not limited to this, only if at least one of the blower and the value is disposed to be adjustable. Besides, without the requirement of adjusting the air amount, it only needs to dispose the fixed power of the blower and the fixed opening degree of the valve according to the distance of the fume hood to the system overall power blower.

(30) Also, in the said embodiment, the air supply valve and the air exhaust valve are disposed on the downstream side of the airflow direction of the air supply blower and the air exhaust blower, but the present invention is not limited to this, the air supply valve and the air exhaust valve can be also disposed on the upstream side of the airflow direction of the air supply blower and the air exhaust blower.

(31) Also, in the said embodiment, the sliding window is disposed to adjust the air amount entering from the front opening of the fume hood, but the present invention is not limited to this, without the requirement of adjusting the air entering amount, it can dispose no sliding window to reduce to cost.

(32) Also, in the said embodiment, the hood is provided with two hood bases in the lower side for storing reagents and materials required by the experiment, but the present invention is not limited to this, the number of the hood base can be appropriately disposed according to requirements, or without disposing the hood base. Besides, the number and position of the bottom air exhaust channel can be just appropriately disposed corresponding to the number and position of the hood base.

(33) Also, in the said embodiment, the air velocity transducer for detecting the surface air velocity is disposed on the inner surface of the side wall, but the present invention is not limited to this, the air velocity transducer can be also disposed on the inner wall of the work chamber, such as the bottom wall or the top wall, if not the surface air velocity can be detected without bothering the experimental operation.

(34) Also, in the said embodiment, the fume hood is a fume hood for experiment, but except for this, the fume hood of the present invention can be applied to any works which need to control and discharge hazardous substances in air, such as wet etching cleaning system required in semiconductor industry and so on.