X-ray sources having reduced electron scattering
10483077 ยท 2019-11-19
Assignee
Inventors
Cpc classification
International classification
Abstract
This specification describes an anode for an X-ray tube with multiple channels, where each channel defines an electron aperture through which electrons from a source pass to strike a target and a collimating aperture through which X-rays produced at the target pass out of the anode as a collimated beam. At least a portion of the walls of each channel are lined with an electron absorbing material for absorbing any electrons straying from a predefined trajectory. The electron absorbing material has a low atomic number, high melting point and is stable in vacuum. Graphite may be used as the electron absorbing material.
Claims
1. An anode for an X-ray tube having at least two channels, the anode comprising: a first channel extending through the anode, wherein the first channel comprises: a first target defined by a first plane; a first electron aperture, comprising a first material, through which electrons from a first source of electrons pass to strike said first target, wherein said first electron aperture comprises side walls, each of said side walls having a surface, and a central axis and wherein each of the side walls face each other and define a first pathway through which the electrons travel; and a first collimating aperture through which X-rays produced at the first target pass out of the anode as a first collimated beam, wherein said first collimating aperture comprises side walls, each of said side walls having a surface, and a central axis; a second channel extending through the anode, wherein the second channel comprises: a second target defined by a second plane; a second electron aperture through which electrons from a second source of electrons pass to strike the second target, wherein the second electron aperture comprises side walls, each of said side walls having a surface, and a central axis and wherein each of the side walls face each other and define a second pathway through which the electrons travel; and a second collimating aperture through which X-rays produced at the second target pass out of the anode as a second collimated beam, wherein the second collimating aperture comprises side walls, each of said side walls having a surface, and a central axis, wherein the first electron aperture is separate from the second electron aperture and the first collimating aperture is separate from the second collimating aperture.
2. The anode of claim 1, wherein at least a portion of the surfaces of the side walls of the first electron aperture and the second electron aperture are lined with an electron absorbing material and wherein the electron absorbing material is different from the first material, and wherein the electron absorbing material is adapted to absorb any electrons straying from a predefined trajectory.
3. The anode of claim 2 wherein the electron absorbing material has a low atomic number.
4. The anode of claim 2 wherein the electron absorbing material has a high melting point.
5. The anode of claim 2 wherein the electron absorbing material is stable in a vacuum.
6. The anode of claim 2 wherein the electron absorbing material is graphite.
7. The anode of claim 6 wherein a thickness of the graphite is 0.1 to 2 mm.
8. The anode of claim 2 wherein the electron absorbing material is boron.
9. The anode of claim 1 wherein a plane of the first target is positioned at an angle relative to a horizontal axis passing through a center of the first collimating aperture.
10. The anode of claim 9 wherein the angle of the plane of the first target relative to a horizontal axis passing through the center of the first collimating aperture ranges from 5 degrees to 60 degrees.
11. The anode of claim 9 wherein the angle of the plane of the first target relative to a horizontal axis passing through the center of the first collimating aperture is 30 degrees.
12. The anode of claim 2 wherein the electron absorbing material on at least a portion of the side walls of the first electron aperture extends through to block an X-ray beam exit path through the first collimating aperture.
13. The anode of claim 12 wherein the electron absorbing material on the side walls of the first electron aperture is approximately 1 mm away from a region of the first target that is directly irradiated by a plurality of electronics.
14. The anode of claim 1 wherein a the plane of the second target and the central axis of the second collimating aperture are adapted to intersect in a manner that forms an angle, wherein said angle is in a range of 10 degrees to 50 degrees.
15. The anode of claim 14 wherein said angle is 30 degrees.
16. The anode of claim 1 wherein the central axis of the first electron aperture and the central axis of the first collimating aperture are adapted to intersect in a manner that forms an angle, wherein said angle is in a range of 70 degrees to 110 degrees.
17. The anode of claim 16 wherein said angle is 90 degrees.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) These and other features and advantages of the present specification will be appreciated as they become better understood by reference to the following Detailed Description when considered in connection with the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(15) Referring to
(16) Referring to both
(17) In this embodiment, the provision of a number of separate apertures through the anode 14, each of which can be aligned with a respective electron source element, allows good control of the X-ray beam produced from each of the target regions 20a. This is because the anode can provide collimation of the X-ray beam in two perpendicular directions. The target region 20 is aligned with the electron aperture 36 so that electrons passing along the electron aperture 36 will impact the target region 20. The two X-ray collimating surfaces 28, 32 are angled slightly to each other so that they define between them an X-ray aperture 38 which widens slightly in the direction of travel of the X-rays away from the target region 20. The target region 20, which lies between the electron aperture surface 30 and the X-ray collimating surface 28 on the main anode part 18 faces the region 40 of the collimating part 22. Electron aperture surface 34 and X-ray collimating surface 32 meet at the region 40.
(18) Adjacent the outer end 36a of the electron aperture 36, the surface 42 is substantially flat and perpendicular to the electron aperture surfaces 30, 34 and the direction of travel of the incoming electrons. Surface 42 faces the incoming electrons and is made up on one side of the electron aperture 36 by the main part 18 and on the other side by the collimating part 22. This means that the electrical field in the path of the electrons between the source elements 12 (shown in
(19) In use, each of the source elements 12 is activated in turn to project a beam 44 of electrons at a respective area of the target region 20. The use of successive source elements 12 and successive areas of the target region enables the position of the X-ray source to be scanned along the anode 14 in the longitudinal direction perpendicular to the direction of the incoming electron beams and the X-ray beams. As the electrons move in the region between the source 12 and the anode 14 they are accelerated in a straight line by the electric field which is substantially straight and parallel to the required direction of travel of the electrons. Once the electrons enter the electron aperture 36 they encounter a region of zero electric field up to the point of impact with the target 20. Therefore, throughout the length of the path of the electrons within anode 14, the electrons are not subjected to any electric field having a component perpendicular to the direction of travel. However, in an embodiment, electrical field(s) may be provided to focus the electron beam. Hence, the path of the electrons as they approach the target 20 is substantially straight, and is unaffected by, for example, the potentials of the anode 14 and source 12, and the angle of the target 20 to the electron trajectory.
(20) When the electron beam 44 hits the target 20 some of the electrons produce fluorescent radiation at X-ray energies. The produced radiation is radiated from the target 20 over a broad range of angles. However the anode 14, being made of a metallic material, provides a high attenuation of X-rays, so that only the X-rays that leave the target 20 in the direction of the collimating aperture 38 avoid being absorbed within the anode 14. The anode 14, therefore, produces a collimated beam of X-rays, the shape of which is defined by the shape of the collimating aperture 38. In an embodiment, further collimation of the X-ray beam may also be provided, by using conventional means external to the anode 14.
(21) Some of the electrons in the beam 44 are backscattered from the target 20. Backscattered electrons normally travel to the tube envelope where they can create localized heating of the tube envelope or build up surface charge that can lead to tube discharge. Both of these effects can lead to reduction in lifetime of the tube. In various embodiments, electrons backscattered from the target 20 may interact with the collimating part 22 or the main part 18 of the anode 14. However, since, the energetic electrons are absorbed back into the anode 14, excess heating, or surface charging of the tube envelope 16 is prevented. The backscattered electrons typically have a lower energy than the incident (full energy) electrons and are more likely to result in lower energy bremsstrahlung radiation than fluorescence radiation. In embodiments, any bremsstrahlung radiation produced is also absorbed within the anode 14.
(22) With reference to
(23) Referring to
(24) As shown in
(25) Referring to
(26) Referring to
(27) The anode segments 605 are formed from a metal such as copper and are held at a high voltage positive electrical potential with respect to an electron source. Each anode segment 605 has an angled front face 625, which is coated with a suitable target metal such as molybdenum, tungsten, silver or uranium selected to produce the required X rays when electrons are incident upon it. This layer of target metal is applied to the front surface 625 using any suitable methods, such as but not limited to, sputter coating, electrodeposition and chemical vapor deposition. Alternatively, a thin metal foil with a thickness of 50-500 microns is brazed onto the copper anode surface 625.
(28) Referring to
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(30) In one embodiment the rigid single piece backbone 610 is formed from stainless steel and can be made using mechanically accurate and inexpensive processes such as laser cutting while the smaller copper anode segments 605 are typically fabricated using automated machining processes. The backbone 610 is formed with a flat front face and the anode segments 605 are formed with flat rear faces to ensure good thermal contact between them when these flat faces are in contact. Due to the excellent thermal matching of copper and stainless steel and good vacuum properties of both materials, large anode segments having good mechanical stability and minimal distortion under thermal cycling may be fabricated.
(31) The bolts 611 fixing the anode segments 605 onto the backbone 610 pass through bores that extend from a rear face of the backbone, passing through to a front face of the backbone 610, and into threaded blind bores in the anode segments 605. During assembly of the anode 600, there is potential for gas pockets to be trapped around the base of these bolts 611. Small holes or slots may therefore be cut into the backbone or anode to connect these holes to the outer surface of the backbone or anode, allowing escape of the trapped pockets of gas.
(32) In accordance with an aspect of the present specification, bolting a number of anode segments 605 onto a single backbone 610, as shown in
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(36) In use, the anode segments 905 are held at a relatively high electrical potential. Any sharp points on the anode can therefore lead to a localized high build up of electrostatic charge and result in electrostatic discharge. Crimping the straight copper walls 909 of the anode segments 905 around the backbone 910 provides the anode segments with rounded edges and avoids the need for fasteners such as bolts. This helps to ensure an even distribution of charge over the anode and reduces the likelihood of electrostatic discharge from the anode.
(37) Since the anode is often operated at positive high voltage with respect to ground potential, in order to pass the coolant fluid into the anode it is often necessary to use an electrically insulated pipe section. Non-conducting tube sections (such as those made of ceramic) may be used to provide an electrically isolated connection between coolant tubes and an external supply of coolant fluid. The coolant fluid is pumped through the ceramic tubes into the coolant tube, removing the heat generated as X-rays are produced.
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(39) In order to maximize the electrostatic performance of the anode 600 of
(40) Alternatively, in an embodiment, the pipe section may be connected to a crimped anode from outside of the anode. Referring to
(41) While the presence of copper in the target (high Z material) attenuates X-rays that are not generated in the required beam path, a low atomic number (for example, graphite) lining is employed to attenuate the electrons that either stray from the main electron beam path from the filament to target or that are backscattered from the target. Thus, in an embodiment, the present specification provides for lining the walls of electron apertures and/or collimating apertures of an anode with a material, such as graphite, for absorbing any stray or backscattered electrons and low energy X-rays. Graphite is advantageous in that it stops backscattered electrons but is inefficient at generating X-rays or attenuating the X-rays that are produced from a designated part of the anode. Electrons having an energy of approximately 160 kV have a travel range of 0.25 mm within graphite. Hence, in an embodiment, a graphite lining, having a thickness ranging from 0.1 mm to 2 mm, is used to prevent any electrons from passing through. Graphite is both electrically conductive and refractory and can withstand very high temperatures during processing or operation. Further, X-ray generation in the graphite lining (either by incident or backscattered electrons) is minimized due to the low atomic number (Z) of graphite (Z=6). The shielding properties of graphite are described in U.S. patent application Ser. No. 14/930,293, which is incorporated herein by reference in its entirety.
(42) It should be noted herein that any material that has properties similar to graphite that achieve the intended purpose may be used in the anode structures of the present specification. In other embodiments, materials such as boron or titanium that are characterized by low atomic number, high melting point (refractory) and stable performance in a vacuum may be used for lining the channels of the anode of the present specification. It should be noted herein and understood by those of ordinary skill in the art that considerations for material choice may also include cost and manufacturability.
(43) Referring to
(44) As shown in
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(46) The relative dimensions of the directionality of the apertures and target surface are largely application dependent. In an embodiment, the ratio of width to height of electron aperture 1206 is on the order of 1 or greater (i.e. at least square and in some embodiments, rectangular). The ratio of length to width of electron aperture 1206 is also application dependent. In an embodiment, for cone beam systems, the ratio of length to width for electron aperture 1206 is approximately 1. In an embodiment, for fan beam systems, the ratio of length to width for electron aperture 1206 is approximately 100.
(47) In embodiments, the surface of target 1207 forms an angle 1221 with respect to a horizontal axis 1225 passing through the center of collimating aperture 1208. In other words, an axis line 1225 passing through the center of the collimating aperture 1208 would intersect with the plane defined by the surface of the target 1207 in a manner that forms an angle where the angle has a range from 6 degrees to 50 degrees, preferably 30 degrees. The choice of angle is determined by many factors, including, but not limited to fan beam angle, cone beam angle, spectral quality variation across the beam, and effective focal spot size. It should be noted that a horizontal axis line through the center of the collimating aperture is chosen to provide reference however, the embodiments of the present specification may also be described with reference to a vertical axis line through the center of the electron aperture.
(48) In one embodiment, an axis line 1220 passing through the center of the electron aperture 1206 would intersect with the axis line 1225 passing through the center of the collimating aperture 1208 in a manner that forms an angle where the angle has a range from 70 degrees to 110 degrees, preferably 90 degrees 1222.
(49) Optionally, the graphite layer on wall 1202 extends through to block the X-ray beam exit path, but does not block the electron beam path from the electron gun to the target. The solid angle subtended by the graphite lined region is as large as possible to the electrons backscattered from the target. In order to maximize solid angle, the graphite region is as close to the target region as possible while far away enough to avoid the main electron beam. Thus, in an embodiment, the graphite region is approximately 1 mm away from the region of the target that is directly irradiated by the electronics. It should be noted herein that target surface 1207 does not have a graphite lining.
(50) In an embodiment, each anode comprises one collimated electron aperture per electron gun. Therefore in systems where only a single electron gun is employed, only one electron and collimating aperture exists. In multi-focus systems, such as that described in U.S. patent application Ser. No. 14/588,732, herein incorporated by reference in its entirety, there may be hundreds of apertures.
(51) The above examples are merely illustrative of the many applications of the system of present specification. Although only a few embodiments of the present specification have been described herein, it should be understood that the present specification might be embodied in many other specific forms without departing from the spirit or scope of the specification. Therefore, the present examples and embodiments are to be considered as illustrative and not restrictive, and the specification may be modified within the scope of the appended claims.