Compact interface module for a printing system
10479630 · 2019-11-19
Assignee
Inventors
Cpc classification
B65H2301/51242
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/331
PERFORMING OPERATIONS; TRANSPORTING
B65H7/08
PERFORMING OPERATIONS; TRANSPORTING
B65H9/002
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/33216
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2801/27
PERFORMING OPERATIONS; TRANSPORTING
B65H2220/02
PERFORMING OPERATIONS; TRANSPORTING
B65H2402/10
PERFORMING OPERATIONS; TRANSPORTING
B65H2301/33312
PERFORMING OPERATIONS; TRANSPORTING
B65H7/10
PERFORMING OPERATIONS; TRANSPORTING
B65H2403/942
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H9/00
PERFORMING OPERATIONS; TRANSPORTING
B65H7/08
PERFORMING OPERATIONS; TRANSPORTING
B65H7/10
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A sheet transfer device for transferring a sheet between two sheet processing devices comprising a switch for directing sheets from a first transport path coming from the first sheet processing device onto a two-way transport path or for directing sheets from the two-way transport path onto a second transport path for feeding sheets to the second sheet processing device. A transport pinch is provided along the two way transport path for reversing a sheet on the two-way transport path. When in use, the two-way transport path extends downward in a vertically extending free-hanging chamber wherein the sheet engaged by the transport pinch is allowed to hang freely under the influence of gravity. Thereby, a compact device is formed which is able to adjust the sheet to a suitable orientation for the second processing device. The device further prevents forces from the first processing device to disrupt the sheet's orientation in the second processing device.
Claims
1. A sheet transfer device for transferring a sheet from a first sheet processing device to a second sheet processing device, the sheet transfer device comprising: a switch moveable between: a first position for directing sheets from a first transport path arranged for receiving sheets from the first sheet processing device onto a two-way transport path arranged for reversing a transport direction of the sheet; and a second position for directing sheets from the two-way transport path onto a second transport path arranged for feeding sheets to the second sheet processing device; a transport pinch actuatable in two opposing directions for reversing a transport direction of a sheet on the two-way transport path; when in use, the two-way transport path extends downward in a vertically extending free-hanging chamber wherein the sheet engaged by the transport pinch is allowed to hang freely under the influence of gravity, wherein: the transport pinch comprises: a pair of registering wheels for contacting a first side of the sheet; a pair of actuators for setting an angular velocity of each registering wheel.
2. The device according to claim 1, wherein the second sheet processing device is a finishing device.
3. The device according to claim 2, wherein the controller is configured to control the registering wheels to adjust: a transport velocity of the sheet in both opposing directions over the two-way transport path; a lateral position of the sheet on the two-way transport path; and a skew angle between an edge of the sheet and a transport direction of the two-way transport path.
4. The device according to claim 1, wherein the transport pinch further comprises: a sensor for detecting at least one of an orientation of the sheet and a lateral position of the sheet; a controller for controlling the individual angular velocities of the registering wheels, such that the sheet is re-oriented with respect to the two-way transport path.
5. The device according to claim 1, wherein the controller is arranged for controlling the registering wheels to: adjust the orientation of the sheet while transporting the sheet in a first direction; reverse the direction of the sheet from the first direction to a second direction opposite to the first direction; and adjust the orientation of the sheet while transporting the sheet in the second direction.
6. The device according to claim 1, wherein the transport pinch further comprises a support roller positioned opposite of at least one of the register wheel for moveably holding the sheet between the support roller and said registering wheel, wherein each support roller is: provided on a stationary rotation axis; and wherein each support roller is tiltable with respect to its rotation axis for adjusting a tilt angle between the rotation axis and a central axis of each support roller.
7. The device according to claim 6, wherein each support roller is tapered in a direction of its central axis.
8. The device according to claim 7, wherein the circumferential surface of said support roller extends at an angle with respect to the circumferential surface of the registering wheel, and wherein the support roller is tiltable around its rotation axis for adjusting said angle.
9. The device according to claim 1, wherein, when in use, a top portion of the free-hanging chamber extends vertically from the switch.
10. The device according to claim 1, wherein the transport pinch is positioned at the two-way transport path below the switch, when in use.
11. The device according to claim 1, wherein the first transport path comprises a downwards curve for directing a sheet downwards, when in use.
12. The device according to claim 1, further comprising: a first velocity sensor for sensing a first velocity of a sheet on the first transport path; a second velocity sensor for sensing a second velocity of a sheet on the second transport path; a controller for controlling the transport pinch to adjust the sheet's velocity from the first to the second velocity.
13. The device according to claim 1, further comprising a housing defining the free-hanging chamber, wherein, when in use, a lower end of the two-way-transport path is spaced apart from a bottom surface of the free-hanging chamber.
14. A printing system comprising a sheet transfer device according to claim 1.
15. The device according to claim 1, wherein the switch is over the two-way transport path, when in use.
16. A method for transferring a sheet between a first and a second sheet processing device, the method comprising the steps of: receiving a sheet from a first sheet processing device; directing the sheet at a first velocity to a substantially vertically oriented transport pinch, which transport pinch comprises a pair of registering wheels for contacting a first side of the sheet and a pair of actuators for setting an angular velocity of each registering wheel; the transport pinch adjusting at least one of the velocity, orientation, and lateral position of the sheet, while the sheet is moveably held by the transport pinch and hangs free below the transport pinch; the transport pinch reversing the direction of movement of the sheet; directing the sheet from the transport pinch to the second processing device.
17. The method according to claim 16, further comprising operating a switch to move between a first position for directing sheets from the first sheet processing device onto a two-way transport path arranged for reversing a transport direction of the sheet, and a second position for directing sheets from the two-way transport path to the second sheet processing device, wherein the switch is over the two-way transport path, when in use.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will become more fully understood from the detailed description given herein below and the accompanying drawings which are given by way of illustration only, and thus are not limitative of the present invention, and wherein:
(2)
(3)
(4)
(5)
(6)
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(7) The present invention will now be described with reference to the accompanying drawings, wherein the same reference numerals have been used to identify the same or similar elements throughout the several views.
(8)
(9) The output section 5 comprises a first output holder 52 for holding printed image receiving material, for example a plurality of sheets. The output section 5 may comprise a second output holder 55. While 2 output holders are illustrated in
(10) The output section 5 is digitally connected by means of a cable 60 to the print engine and control section 3 for bi-directional data signal transfer.
(11) The print engine and control section 3 comprises a print engine and a controller 37 for controlling the printing process and scheduling the plurality of sheets in a printing order before they are separated from input holder 44, 45, 46.
(12) The controller 37 is a computer, a server or a workstation, connected to the print engine and connected to the digital environment of the printing system, for example a network N for transmitting a submitted print job to the printing system 1. In
(13) The controller 37 comprises a print job receiving section 371 permitting a user to submit a print job to the printing system 1, the print job comprising image data to be printed and a plurality of print job settings. The controller 37 comprises a print job queue section 372 comprising a print job queue for print jobs submitted to the printing system 1 and scheduled to be printed. The controller 37 comprises a sheet scheduling section 373 for determining for each of the plurality of sheets of the print jobs in the print job queue an entrance time in the paper path of the print engine and control section 3, especially an entrance time for the first pass and an entrance time for the second pass in the loop in the paper path according to the present invention. The sheet scheduling section 373 will also be called scheduler 373 hereinafter.
(14) The sheet scheduling section 373 takes the length of the loop into account. The length of the loop corresponds to a loop time duration of a sheet going through the loop dependent on the velocity of the sheets in the loop. The loop time duration may vary per kind of sheet, i.e. a sheet with different media properties.
(15) Resources may be recording material located in the input section 4, marking material located in a reservoir 39 near or in the print head or print assembly 31 of the print engine, or finishing material located near the print head or print assembly 31 of the print engine or located in the output section 5 (not shown).
(16) The paper path comprises a plurality of paper path sections 32, 33, 34, 35 for transporting the image receiving material from an entry point 36 of the print engine and control section 3 along the print head or print assembly 31 to the inlet 53 of the output section 5. The paper path sections 32, 33, 34, 35 form a loop according to the present invention. The loop enables the printing of a duplex print job and/or a mix-plex job, i.e. a print job comprising a mix of sheets intended to be printed partially in a simplex mode and partially in a duplex mode.
(17) The print head or print assembly 31 is suitable for ejecting and/or fixing marking material to image receiving material. The print head or print assembly 31 is positioned near the paper path section 34. The print head or print assembly 31 may be an inkjet print head, a direct imaging toner assembly or an indirect imaging toner assembly.
(18) While an image receiving material is transported along the paper path section 34 in a first pass in the loop, the image receiving material receives the marking material through the print head or print assembly 31. A next paper path section 32 is a flip unit 32 for selecting a different subsequent paper path for simplex or duplex printing of the image receiving material. The flip unit 32 may be also used to flip a sheet of image receiving material after printing in simplex mode before the sheet leaves the print engine and control section 3 via a curved section 38 of the flip unit 32 and via the inlet 53 to the output section 5. The curved section 38 of the flip unit 32 may not be present and the turning of a simplex page has to be done via another paper path section 35.
(19) In case of duplex printing on a sheet or when the curved section 38 is not present, the sheet is transported along the loop via paper path section 35A in order to turn the sheet for enabling printing on the other side of the sheet. The sheet is transported along the paper path section 35 until it reaches a merging point 34A at which sheets entering the paper path section 34 from the entry point 36 interweave with the sheets coming from the paper path section 35. The sheets entering the paper path section 34 from the entry point 36 are starting their first pass along the print head or print assembly 31 in the loop. The sheets coming from the paper path section 35 are starting their second pass along the print head or print assembly 31 in the loop. When a sheet has passed the print head or print assembly 31 for the second time in the second pass, the sheet is transported to the inlet 53 of the output section 5.
(20) The input section 4 may comprise at least one input holder 44, 45, 46 for holding the image receiving material before transporting the sheets of image receiving material to the print engine and control section 3. Sheets of image receiving material are separated from the input holders 44, 45, 46 and guided from the input holders 44, 45, 46 by guiding means 42, 43, 47 to an outlet 36 for entrance in the print engine and control section 3. Each input holder 44, 45, 46 may be used for holding a different kind of image receiving material, i.e. sheets having different media properties. While 3 input holders are illustrated in
(21) The local user interface 7 is suitable for displaying user interface windows for controlling the print job queue residing in the controller 37. In another embodiment a computer N1 in the network N has a user interface for displaying and controlling the print job queue of the printing system 1.
(22) The output section 5 comprises a finisher system 58, 59 with one or more finishers 58, 59 for performing a finishing operation on a printed sheet. The finishers 58, 59 may for example comprise a folder, stapler, binder, coater, etc, wherein the printed sheets may be processed for forming folders, booklets, etc. Generally, the finishers 58, 59 operate at a specific or predetermined processing speed, which is different from the processing speed of the image forming unit 39. A sheet extending into the finisher 58, 59 may experience a force difference when the finisher 58, 59 starts processing a leading section of the sheet while a trailing section of said sheet is still being processed or transported by the transport path sections 32, 33, 34, 35 of the printing system 1. This could result in damage to the sheet or errors in the finishing operations. In order to decouple the transport path sections 32, 33, 34, 35 from the finishers 58, 59, the printing system 1 comprises a sheet transfer device 60 or interface module 60 between the image forming unit 39 and the finishers 58, 59. The finishing system 58, 59 outputs the finished sheet product to a designated one of the output trays 51, 57.
(23)
(24) A switch 62 is positioned at the intersection. In a first position (P1 in
(25) The two way transport path 66 is open ended at its lower end, when viewed in the direction Y of gravity. Below the transport pinch 70 extends a free-hanging chamber 80 defined by a housing 88. The two way transport path 66 has a finite length, such that a lower section of the sheet when engaged by the transport pinch 70 hangs freely in the free-hanging chamber 70. The bottom 80A of the free-hanging chamber 80 is thus vertically spaced apart from the transport pinch 70 by a distance of over at least half, preferably three-quarters, very preferably a whole of the sheet's length. The distance between the transport pinch 70 and the bottom surface 80A exceeds the distance between the switch 62 and the transport pinch 70, preferably by at least a factor of two, very preferably three, even more preferably four. The free-hanging chamber 80 is formed by a bottom wall 80A and side walls. The side walls are horizontally spaced apart from the sheet as it hangs from the transport pinch to allow the sheet to hang freely. Freely implies herein that the section of the sheet below the transport pinch is unrestricted 70 and preferably experiences only the force of gravity. Sheet guides may be provided to form a sheet passage, but below the transport pinch 70 the sheet is preferably free from holding forces. The sheet guides preferably form a vertically extending top portion or path for the sheet on the two way transport path 66. Further sheet guides may curve a lower portion of said path, such that the sheet bends sideways towards the horizontal in the lower portion of the free-hanging chamber. The height of the free-hanging chamber 80 is preferably sufficient to prevent contact between the sheet and the bottom surface 80A at all times, though a curved sheet guide may be provided to direct a bottom end of a long sheet away from the bottom surface 80A.
(26) It will be appreciated that the sheet transfer device 60 is arranged for flipping the sheet similar to the paper path section 35A. In case the finisher 38, 39 prescribes or requires a specific orientation of the printed sheet, the controller 37 can determine the orientation of the sheet by setting the order wherein the front and back images are printed by the image forming unit 39, by selectively flipping the sheet in or bypassing the paper path section 35A, and/or by flipping the sheet in the sheet transfer device 60. Basically, the controller 37 is configured to control progress of the sheet through the printing system 1, such that the sheet is output by the sheet transfer device 60 with a specific side orientated in compliance with an orientation prescribed by the finisher 38, 39.
(27) First and second sheet velocity sensors 91, 92 are respectively provided on the first and second transport paths 64, 68. The sheet velocity sensors 91, 92 may comprise an optical detector to detect the sheet velocity, such as an array of LED-detector pairs spaced apart along the respective transport direction. Alternatively, the sheet velocity sensors 91, 92 may comprise a roller, wherein the angular of the roller when in contact with the sheet provides a measure for the sheet's velocity. Other suitable sheet velocity sensors known to the skilled person may be applied.
(28)
(29) The switch 62 in the first position P1 transports the sheet to the transport pinch 70, which comprises registering wheels 74 or rollers 74 for contacting a first side of the sheet. In the transport pinch 70, the sheet is engaged on opposite sides by the registering wheels 74 and the support roller(s) 72. The registering wheels 74 are driveable by a pair of actuators 79, 79 independently from one another. By rotating a first registering wheel 74 at a different angular velocity than a second registering wheel 74, the orientation and/or lateral position of a sheet in the transport pinch 70 may be adjusted. The sheet may thereby be corrected for skewing with respect to the transport direction of the transport path 66 and/or shifted laterally in a direction perpendicular to the transport path 66.
(30) The orientation of the sheet of the sheet on the two way transport path 66 is determined by the sensors 81, 82. The sensor 81, 82 comprises an orientation sensor for determining a skew angle of the sheet with respect to a transport direction of the two way transport path 66 or the vertical direction Y. The sensor 81, 82 comprises a lateral position sensor for determining the lateral position of the sheet on the two way transport path 66. In an embodiment, the sensors 81, 82 comprise a side edge detection sensor for determining the position of a point on a lateral edge of the sheet. The orientation and/or position data is transmitted to the controller 37, which compares the data to a reference orientation to determine whether a state correction is required. If so, the controller 37 controls the pair of independently driveable registering wheels 74 to adjust the sheet's position and/or orientation. Thereby, the sheet is aligned in a desired position for the finishers 58, 59.
(31) The orientation and/or position correction is performed as the sheet is moveably held only by the transport pinch 70. The sheet is allowed to extend into the free-hanging chamber 80 below the transport pinch 70. The sheet guides 67 forming the two way transport path 66 comprise a length significantly shorter than the height of the free-hanging chamber 80. The adjustment of the sheet's orientation and/or lateral position may be done on its downward and/or upward pass over the two way transport path 66. A compact device 60 is achieved by allowing the adjustment to be performed on the first and on the reversed pass of the sheet. The re-oriented sheet is then passed via the switch 62 in the second position P2 to second transport path 68, which extends vertically above the two way transport path 66.
(32) The transport pinch 70 is configured to bring the sheet into a suitable state for the finisher 58, 59. Aside from the above mentioned correction of the sheet's angular and/or lateral orientation, the controller 37 may instruct the transport pinch 70 to adjust the sheet's velocity in accordance with a predefined finisher sheet velocity setting. The controller 37 may further control the timing at which sheets arrive at the finisher 58, 59. Additionally, the controller 37 may adjust the inter-sheet spacing to a spacing suitable to the finisher 58, 59. Should the finisher 58, 59 require a specific front side up or down orientation of the sheet, the controller 37 controls the printing system 1 including the transport pinch 70 to orient the sheet with the prescribed side facing in accordance with requirements of the finisher 58, 59.
(33)
(34) The support roller 72 comprises cylindrical bore 73 parallel to and centered around its central axis. The bore's diameter 73 is larger than the diameter of the rotation shaft 77 forming the rotation axis 77. A tubular space or chamber is thereby provided between the rotation shaft 77 and the support roller 72. The support roller 72 is connected to the rotation shaft 77 by a bearing 75. The bearing is configured to provide sufficient flexibility to allow the support roller 72 to adjust its tilt angle with respect to the rotation axis 77. The bearing 77 may be a flexible bearing, deformable connection, flexible coupling, or a flexure bearing.
(35)
(36) Although specific embodiments of the invention are illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternate and/or equivalent implementations exist. It should be appreciated that the exemplary embodiment or exemplary embodiments are examples only and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
(37) It will also be appreciated that in this document the terms comprise, comprising, include, including, contain, containing, have, having, and any variations thereof, are intended to be understood in an inclusive (i.e. non-exclusive) sense, such that the process, method, device, apparatus or system described herein is not limited to those features or parts or elements or steps recited but may include other elements, features, parts or steps not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, the terms a and an used herein are intended to be understood as meaning one or more unless explicitly stated otherwise. Moreover, the terms first, second, third, etc. are used merely as labels, and are not intended to impose numerical requirements on or to establish a certain ranking of importance of their objects.
(38) The present invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the present invention, and all such modifications as would be obvious to one skilled in the art are intended to be included within the scope of the following claims.