Modular, adaptable and foldable apparatus for a climbing crane
10479656 ยท 2019-11-19
Assignee
Inventors
Cpc classification
B66C23/26
PERFORMING OPERATIONS; TRANSPORTING
B66C23/78
PERFORMING OPERATIONS; TRANSPORTING
B66C23/28
PERFORMING OPERATIONS; TRANSPORTING
B66C23/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B66C23/28
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Crane-support apparatus for mounting a tower crane onto a side of a high-rise building under construction, enabling ascending of the tower crane according to the upwards progression of the building construction, including a chassis configured to support a climbing frame of the tower crane mast, and at least one reinforcement element. A distal end of the chassis is hingedly attached to the distal end of the reinforcement element. In a deployed, support mode, the chassis is aligned in a horizontal position, and the reinforcement element is aligned in a slanted position. In a folded, mobilization mode, the chassis and the reinforcement element are configured to be pulled by at least one lifting cable at the distal end of the chassis and the reinforcement element with the chassis and the reinforcement element hingedly folded and aligned in vertical positions. A method for using the apparatus in both modes is also provided.
Claims
1. A crane-support apparatus for mounting a tower crane onto a side of a high-rise building under construction, enabling ascending of the tower crane according to the upwards progression of the building construction, the crane-support apparatus comprising: a chassis configured to support a climbing frame of the tower crane mast; at least one reinforcement element, wherein a distal end of said chassis is hingedly attached to a distal end of said reinforcement element, and at least one lifting cable for pulling said chassis and said reinforcement element; wherein said crane-support apparatus is operational in a deployed, support mode, in which said chassis is aligned in a horizontal position, and is removably attachable at its proximal end to a first predetermined location of said building, such that said chassis is configured to support the climbing frame of the tower crane mast, and in which said reinforcement element is aligned in a slanted position and is removably attachable at its proximal end to a second predetermined location of said building, such that said reinforcement element is configured to provide reinforcement to said chassis, thereby allowing securing of said tower crane mast to said building in said support mode, and wherein said crane-support apparatus is operational in a folded, mobilization mode, in which said chassis and said reinforcement element are configured to be pulled by said lifting cable at the distal end of said chassis and the distal end of said reinforcement element with said chassis and said reinforcement element are hingedly folded and aligned in vertical positions when said chassis and said reinforcement element are unattached from said building, thereby allowing displacement, by said lifting cable, of said chassis and said reinforcement element when so folded in said mobilization mode.
2. The crane-support apparatus as claimed in claim 1, further comprising jut-anchors detachably anchored to said building at said first predetermined location and said second predetermined location along the path of said ascent and configured to provide a jutting protrusions for said chassis and said reinforcement element when said crane-support apparatus is in said support mode.
3. The crane-support apparatus as claimed in claim 2, further comprising implant elements embedded within said building at said first predetermined location and said second predetermined location along the path of said ascent for providing attachment means for attaching said jut-anchors.
4. The crane-support apparatus as claimed in claim 1, wherein the connection between said chassis and said reinforcement element comprises a foldable joint for folding said crane-support apparatus when converting said crane-support apparatus from said support mode into said mobilization mode.
5. The crane-support apparatus as claimed in claim 1, further comprising a fixed-sized cable connecting between the proximal end of said reinforcement element and the proximal end of said chassis for maintaining the distance between the proximal end of said reinforcement element and the proximal end of said chassis when in said support mode.
6. The crane-support apparatus as claimed in claim 1, further comprising a lifting cable configured to pull the proximal end of said chassis when said crane-support apparatus is in said mobilization mode, for assisting horizontal alignment of said chassis required for conversion into said support mode.
7. The crane-support apparatus as claimed in claim 1, further comprising a lifting cable configured to pull the proximal end of said reinforcement element when said crane-support apparatus is in said mobilization mode, for assisting in the assembly of said reinforcement element for conversion into said support mode.
8. The crane-support apparatus as claimed in claim 2, further comprising an adapter mounted on the proximal end of said reinforcement element, to facilitate connection between said reinforcement element and said jut-anchors.
9. The crane-support apparatus as claimed in claim 8, further comprising oval-shaped apertures in at least one of: said jut-anchors; said chassis; and said adapter, said oval-shaped apertures configured to facilitate adjustment during assembly of said crane-support apparatus.
10. The crane-support apparatus as claimed in claim 1, further comprising a side reinforcement element attached between the distal end of said chassis and said building, said side reinforcement element configured to mitigate torsion forces of said tower crane.
11. The crane-support apparatus as claimed in claim 1, wherein said reinforcement element comprises a pair of beams.
12. The crane-support apparatus as claimed in claim 1, further comprising at least one aperture configured to attach a lifting mechanism for lifting said crane-support apparatus when said crane-support apparatus is in said mobilization mode.
13. A crane-support arrangement comprising a plurality of crane-support apparatuses as in claim 1, mounted at predetermined positions along the path of ascent of the tower crane in a sequenceone above the other, wherein at least one of said crane-support apparatus remains in said support mode when another one of said crane-support apparatuses is in said mobilization mode.
14. A method of mounting a tower crane onto a side of a high-rise building under construction, enabling ascending of the tower crane according to the upwards progression of the building construction, using a crane-support apparatus comprising a chassis configured to support a climbing frame of the tower crane mast, further comprising at least one reinforcement element, wherein a distal end of the chassis is hingedly attached to a distal end of the reinforcement element, and further comprising at least one lifting cable for pulling said chassis and said reinforcement element, the method comprising the procedures of: operating said crane-support apparatus in a deployed, support mode allowing securing of said tower crane mast to said building, comprising the sub-procedures of: aligning said chassis in a horizontal position and removably attaching said chassis at its proximal end to a first predetermined location of said building to support the climbing frame of the tower crane mast, and aligning said reinforcement element in a slanted position and removably attaching said reinforcement element at its proximal end to a second predetermined location of said building to provide reinforcement to said chassis; and operating said crane-support apparatus in a vertically folded, mobilization mode allowing displacement of said crane-support apparatus, comprising the sub-procedures of: detaching said chassis and said reinforcement element from said building, and hanging and pulling, by said lifting cable, said chassis and said reinforcement element at the distal end of said chassis and the distal end of said reinforcement element while allowing said chassis and said reinforcement element to hingedly fold and align in vertical positions.
15. The method of mounting a tower crane as claimed in claim 14 wherein said procedure of operating said crane-support apparatus in a support mode further comprises the sub-procedure of attaching jut-anchors to said building at said first predetermined location and said second predetermined location along the path of said ascent to provide a jutting protrusion for said crane-support apparatus.
16. The method of mounting a tower crane as claimed in claim 15 wherein said procedure of operating said crane-support apparatus in a mobilization mode further comprises the sub-procedure of detaching said jut-anchors from said building.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be understood and appreciated more fully from the following detailed description taken in conjunction with the drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
DETAILED DESCRIPTION OF THE EMBODIMENTS
(22) The present invention overcomes the disadvantages of the prior art by providing an apparatus for enabling a tower crane to mount onto different floors or heights of a building under construction, and ascend and descend between the different heights. The crane-support apparatus provides a relatively inexpensive and easy to use way of having a crane climb up or down a building, to increase or otherwise adjust the height or position of the crane relative to the height of the building or structure being built, enabling ascension of the tower crane according to the upwards progression of the building construction. The crane-support apparatus utilizes an easy to fold and collapse structure with adaptable connections to provide an assembly with high tolerance to deviations that is convenient to use. The crane-support apparatus is operational in a deployed, support mode for securing the tower crane mast to a building and a collapsed, vertically folded, mobilization mode which allows the displacement of the crane-support apparatus.
(23) Reference is now made to
(24) Crane-support apparatus 100 includes four seat-shaped jut-anchors 102U, 102L and a support frame 104. Support frame 104 includes a U-shaped chassis 106, diagonally oriented reinforcement elements, illustrated as beams 110A, 110B, 110C, ear-shaped adapters 112A, 112B, a connector plate 113, flexible joints 114, and a cable 116. Chassis 106 is composed of two parallel arms 108A, 108B linked at one end with a third perpendicular arm 108C. The structure of the individual parts will be discussed further herein-below with reference to
(25) Reference is now made to
(26) Reference is now made to
(27) Reference is now made to
(28) Use of crane-support apparatus 100 will now be described with reference to
(29) Each beam 110A, 110B is rotatably attached to (its side of) chassis 106 in a way that enables support frame 104 to be folded or collapsed (to be discussed further herein-below with reference to
(30) A horizontally aligned side beam 110C may optionally be hingedly attached at its distal end to aperture 190 (the distal end of chassis 106) and at its proximal end to an additional side connector plate 113. An adjustable length adapter (not shown) may be placed at the proximal end of horizontal side beam 110C to adjust the distance between horizontal side beam 110C and side connector plate 113. Horizontal side beam 110C assists in mitigating the torsion forces applied to crane 170 during turning or rotations. Side connector plate 113 may have a structure similar to jut-anchors 102U, 102L but may be oriented in a different manner (e.g., attached to the wall of building structure 172 in a direction or fashion that is perpendicular to the direction or fashion that jut-anchors 102U, 102L are attached to the wall of building structure 172.
(31) Support frame 104 may be attached to jut-anchors 102U, 102L by inserting bolts (not shown) through respective apertures 124, 128, 144, 148, 154, 158 formed in jut-anchors 102U, 102L, chassis 106, and adapters 112A, 112B. Apertures 124, 128, 144, 148, 154, 158 can be substantially oval-shaped to facilitate the connection between chassis 106 or adapter 112A, 112B and its corresponding jut-anchor 102U, 102L. In particular, oval-shaped apertures 124, 128 of jut-anchors 102U, 102L can be formed in a first (e.g., X-axis) direction, and oval-shaped apertures 144, 148, 154, 158 of chassis 106 and adapters 112A, 112B can be formed in a second (e.g., Y-axis) direction perpendicular to the first (X-axis) direction of oval-shaped apertures 124, 128 of jut-anchors 102U, 102L. This configuration of oval-shaped apertures 124, 128, 144, 148, 154, 158 facilitates the connection of chassis 106 and adapters 112A, 112B to jut-anchors 102U, 102L because the area of overlap between the corresponding oval-shaped apertures 124, 128, 144, 148, 154, 158 provides a tolerance gap to compensate for deviation of the alignment between the connected parts (i.e., between chassis 106 or adapter 112A, 112B and jut-anchor 102U, 102L). This deviation can result from external forces (e.g., wind), or internal forces (e.g., deformation of the material or vertical misalignment along the building structure core). The aforementioned configuration of oval-shaped apertures 124, 128, 144, 148, 154, 158 further provides flexibility when connecting the components. For example, substantially round apertures may be difficult to correctly align or overlap directly with one other (e.g., due to movement or building deformations). The process of correctly aligning each individual pairs of apertures for all of the different connections may therefore be substantially time consuming. In contrast, oval-shaped apertures may be easier to align and allow for compensating for deviations in component alignment, which further serves to expedite the connection process since it allows adjustment of the connections to be made in all three dimensions.
(32) Multiple crane-support apparatuses 100 of the present invention may be used to support a tower crane 170 to a vertical surface (i.e., a concrete core) of a building structure 172. Referring now to
(33) Reference is now made to
(34) When it is desired to raise tower crane 170 to a new height, crane-support apparatus 100A can be converted into mobilization mode, folded and raised to attach to building 172 in support mode, as shown in Figure 16D. Reference is now made to
(35) The folding feature is especially useful when support frame 104 needs to be moved from one place to another to increase the height of crane 170, or otherwise move crane 170 from one height of building structure 172 to another height of building structure 172. After support frame 104 is moved to the desired height, support frame 104 is converted from mobilization mode to support mode, i.e., unfolded and attached to a side of building 172. Lifting crane-support apparatus 100 by inserting a lifting cable or its hook at apertures 198 in proximal ends of chassis can assist moving chassis 106 from a vertical alignment to a horizontal alignment. Fixed-size cable 116 can assist moving beams 110A, 110B from a vertical alignment to a slanted alignment. As described above, in support mode chassis 106 is attached to upper jut-anchors 102U (left hand arm 108A attached to one upper jut-anchor 102U and right hand arm 108B attached to another upper jut-anchor 102U). Adapters 112A, 112B are attached to lower jut-anchors 102L (left adapter 112A attached to one lower jut-anchor 102L and right adapter 112B attached to another lower jut-anchor 102L).
(36) When close to the bottom of building structure 172, tower crane 170 can be supported to a horizontal concrete base in the ground (not shown). When the height of tower crane 170 is increased so that the top of tower crane 170 is no longer close to the ground, tower crane 170 may alternatively be mounted exclusively to the building side of building structure 172 independent from the ground (e.g., hanging above the ground). It is appreciated that mounting or attaching tower crane 170 to the side of building 172, as opposed to placing or attaching crane 170 to a floor in the middle of building 170, may preclude the need to wait for the next floor to be completed before lifting crane 170 up to a higher level. As a result, the construction process is substantially expedited, as the next floor need not be fully completed before moving up the crane. Thus, the crane is able to work on higher levels sooner than would otherwise. The crane-support apparatus can be attached to the exterior of the concrete core (the interior of the concrete core being typically designated for elevator shafts) and does not need to wait for the exterior walls of the building to be completed before attachment.
(37) Although in the above description adapters 112A, 112B are mounted to lower jut-anchors 102L and chassis 106 is mounted to upper jut-anchors 102U, alternatively support frame 104 can be mounted in the reverse fashion with adapters 112A, 112B mounted to upper jut-anchors 102U and chassis 106 mounted to lower jut-anchors 102L. Further alternatively, chassis 106 and adapters 112A, 112B can be L-shaped, and jut-anchors 102U, 102L can be upside down L-shaped. Reinforcement elements have been described as beams and chassis has been described as u-shaped, but alternatively other reinforcement elements capable of supporting the chassis and other configurations of a chassis that provides a support or base to the climbing frame, such as square metal plates, may be used. Also, the terms building or high-rise building refer to any appropriate or suitable structure that may benefit from having a tower crane climbing along it as its construction progresses upwards.
(38) A method of mounting a tower crane onto a side of a high-rise building under construction, enabling ascending and descending of the tower crane according to the upwards or downwards progression of the building construction, using a crane-support apparatus as described above, is also provided. The method includes the procedures of operating a crane-support apparatus in a deployed, support mode allowing securing of the tower crane mast to the building, and operating the crane-support apparatus in a collapsed, vertically folded, mobilization mode allowing displacement of the crane-support apparatus. The procedure of operating a crane-support apparatus in a first, support mode includes the sub-procedures of: attaching jut-anchors to the building at a first predetermined location and a second predetermined location along the path of ascent or descent to provide a jutting protrusion or foothold for the crane-support apparatus, aligning the chassis in a horizontal position, removably attaching the chassis at its proximal end to a jut-anchor to support the climbing frame of the tower crane mast, aligning the reinforcement element in a slanted position and removably attaching the reinforcement element at its proximal end to a second jut-anchor to provide reinforcement to the chassis. The procedure of operating the crane-support apparatus in a vertically folded, mobilization mode includes the sub-procedures of: detaching the chassis and the reinforcement element from their corresponding jut-anchors, hanging and pulling, by a lifting cable, the chassis and the reinforcement element at the distal end of the chassis and the distal end of the reinforcement element while allowing the chassis and the reinforcement element to hingedly fold and align in vertical positions, and optionally detaching the jut-anchors from the building.
(39) While certain embodiments of the disclosed subject matter have been described, so as to enable one of skill in the art to practice the present invention, the preceding description is intended to be exemplary only. It should not be used to limit the scope of the disclosed subject matter, which should be determined by reference to the following claims.