Composition and method for generating oxygen from peroxides in ionic liquids
10479682 ยท 2019-11-19
Assignee
Inventors
- Christoph Kallfass (Schwaebisch Hall, DE)
- Florian Groche (Munich, DE)
- Fritz E. Kuehn (Garching, DE)
- Andreas Hinterberger (Munich, DE)
Cpc classification
International classification
Abstract
A composition for generating oxygen, comprising at least one oxygen source includes at least one ionic liquid, and at least one metal salt, wherein the oxygen source comprises a peroxide compound, the ionic liquid is in the liquid state at least in a temperature range from 10 C. to +50 C., and the metal salt has an organic and/or an inorganic anion, and comprises one single metal or two or more different metals. The present invention also relates to methods for generating oxygen, and to the use of ionic liquids in oxygen generating compositions.
Claims
1. A composition for generating oxygen, comprising at least one oxygen source, at least one ionic liquid, and at least one metal salt, wherein the oxygen source comprises a peroxide compound, the ionic liquid is in the liquid state at least in a temperature range from 10 C. to +50 C., and the metal salt comprises one single metal or two or more different metals, and an organic and/or an inorganic anion, and the at least one oxygen source, the at least one ionic liquid, and the at least one metal salt, upon coming into contact with one another, forming a composition that generates breathable oxygen for human breathing.
2. The composition according to claim 1, wherein the oxygen source and the metal salt, or the oxygen source and the ionic liquid, or the metal salt and the ionic liquid, are not in physical contact with each other prior to coming into contact and prior to forming the composition.
3. The composition according to claim 1, wherein the oxygen source is selected from alkali metal percarbonates, alkali metal perborates, urea hydrogen peroxide, and mixtures thereof.
4. The composition according to claim 1, wherein the ionic liquid is at least one salt having a cation and an anion, wherein the cation is selected from the group consisting of imidazolium, pyrrolidinium, ammonium, pyridinium, pyrazolium, piperidinium, phosphonium, and sulfonium cations.
5. The composition according to claim 1, wherein the ionic liquid is at least one salt having a cation and an anion, wherein the anion is selected from the group consisting of dimethylphosphate, methylsulfate, ethylsulfate, trifluoromethylsulfonate, bis(trifluoromethylsulfonyl)imide, chloride, bromide, iodide, tetrafluoroborate, hexafluorophosphate, acetate, and but-3-enoate.
6. The composition according to claim 1, wherein the ionic liquid is selected from the group consisting of: 1-butyl-3-methylimidazoliumdimethylphosphate (BMIMPO.sub.4Me.sub.2), 1,3-dimethylimidazoliumdimethylphosphate (MMIMPO.sub.4Me.sub.2), 1-butyl-3-methylimidazoliumacetate (BMIMOAc), 1-ethyl-3-methylimidazoliumethylsulfate (EMIMEtSO.sub.4), and tetraethylammonium but-3-enoate (NEt.sub.4but-3-enoate).
7. The composition according to claim 1, wherein the metal salt is soluble or partially soluble, or insoluble in the ionic liquid.
8. The composition according to claim 1, wherein the metal salt cations are of one single metal, the metal being selected from the metals belonging to groups 5 to 14 and periods 4 to 6 of the periodic table of the elements.
9. The composition according to claim 1, wherein the metal salt comprises at least two different metals, with at least one metal being selected from the metals belonging to groups 5 to 14 and periods 4 to 6 of the periodic table of the elements.
10. The composition according to claim 1, wherein the metals salt comprises at least one cation selected from the group consisting of vanadium, chromium, manganese, iron, cobalt, copper, molybdenum, ruthenium, iridium, and lead.
11. The composition according to claim 1, wherein the metal salt is selected from the group consisting of chlorides, sulfates, carbonates, nitrates, phosphates, hydroxides, and mixtures thereof, and/or from the group consisting of acetates, acetylacetonates, oxalates, tartrates, citrates, and mixtures thereof.
12. The composition according to claim 1, wherein the composition is provided as a kit of at least two physically separated components, each component lacking at least one of the oxygen source, the ionic liquid, and the metal salt.
13. A method for generating oxygen comprising: providing at least one oxygen source, providing at least one ionic liquid, providing at least one metal salt, wherein: the oxygen source is a peroxide compound, the ionic liquid is in the liquid state at least in the temperature range from 10 C. to +50 C., the metal salt comprises one single metal or two or more different metals, and an organic and/or inorganic anion, and generates breathable oxygen, when the oxygen source, the ionic liquid, and the metal salt are in contact with each other, and contacting the oxygen source, the ionic liquid, and the metal salt.
14. The method according to claim 13, wherein the peroxide compound is selected from alkali metal percarbonates, alkali metal perborates, urea hydrogen peroxide, and mixtures thereof.
15. The method of claim 13, wherein the ionic liquid is at least one salt having a cation and an anion, wherein the cation is selected from the group consisting of imidazolium, pyrrolidinium, ammonium, pyridinium, pyrazolium, piperidinium, phosphonium, and sulfonium cations.
16. The method of claim 13, wherein the ionic liquid is at least one salt having a cation and an anion, wherein the anion is selected from the group consisting of dimethyl phosphate, methylsulfate, ethylsulfate, trifluoromethylsulfonate, bis(trifluoromethylsulfonyl)imide, chloride, bromide, iodide, tetrafluoroborate, hexafluorophosphate, acetate, and but-3-enoate.
17. The method of claim 13, wherein the ionic liquid is selected from the group consisting of: 1-butyl-3-methylimidazoliumdimethylphosphate (BMIMPO.sub.4Me.sub.2), 1,3-dimethylimidazoliumdimethylphosphate (MMIMPO.sub.4Me.sub.2), 1-butyl-3-methylimidazoliumacetate (BMIMOAc), 1-ethyl-3-methylimidazoliumethylsulfate (EMIMEtSO.sub.4), and tetraethylammonium but-3-enoate (NEt.sub.4but-3-enoate).
18. The method of claim 13, wherein the metal salt cations are one single metal, the metal being selected from the metals belonging to groups 5 to 14 and periods 4 to 6 of the periodic table of the elements; or wherein the metal salt comprises at least two different metals, with at least one metal being selected from the metals belonging to groups 5 to 14 and periods 4 to 6 of the periodic table of the elements.
19. The method of claim 13, wherein the metals salt comprises at least one cation selected from the group consisting of vanadium, chromium, manganese, iron, cobalt, copper, molybdenum, ruthenium, iridium, and lead.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will be further illustrated by the following non-limiting examples with reference to the accompanying drawings, wherein:
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DETAILED DESCRIPTION
(20) In all graphs illustrating oxygen release or reaction temperature, oxygen release (or reaction temperature, respectively) is plotted against runtime, wherein runtime is the time which starts running at the time point of contacting the oxygen source, the ionic liquid and the catalyst. In the tables, volume is the oxygen volume released in total, and time is the time until complete release of the releasable oxygen.
Example 1
(21) Urea hydrogen peroxide (UHP) adducts in the amounts listed in table 1 were added to solutions of 0.5 mol % (relative to UHP) MnCl.sub.2 in BMIMOAc (amounts listed in table 1) contained in a glass flask. The flask was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. In addition, the reaction temperature was measured. The results are illustrated in
(22) TABLE-US-00001 TABLE 1 peroxide mass 2 1 g 13.4 mg 155 ml 1.30 min 5 2.5 g 33.5 mg 345 ml 5.78 min 10 5 g 67.0 mg 1205 ml 11.94 min 20 10 g 134.0 mg 2810 ml 9.84 min
(23)
(24)
Example 2
(25) Urea hydrogen peroxide (UHP) adduct in the amounts listed in table 2 was added to solutions of 1.25 mol % (relative to UHP) Mn(OAc).sub.3 in BMIMOAc (amounts listed in table 2) contained in a glass flask. The flask was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. In addition, the reaction temperature was measured. The results are illustrated in
(26) TABLE-US-00002 TABLE 2 peroxide mass mass IL mass catalyst volume time UHP 6 g 3 g 213.8 mg 405 ml 7.87 min UHP 10 g 5 g 365.3 mg 910 ml 10.16 min UHP 14 g 7 g 498.8 mg 1520 ml 12.80 min UHP 20 g 10 g 712.5 mg 2685 ml 15.42 min
(27)
(28)
Example 3
(29) 2.0 g urea hydrogen peroxide adduct compound (UHP) were added to a solution of 2 mol % (relative to UHP) IrCl.sub.3 catalyst in 1.0 g of different ionic liquids (IL) contained in a glass flask each. The ionic liquids used are listed below. The flask was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. The results are listed in table 3, and are illustrated in
(30) Ionic liquids: 1-butyl-3-methylimidazoliumdimethylphosphate (BMIMPO.sub.4Me.sub.2) 1,3-dimethylimidazoliumdimethylphosphate (MMIMPO.sub.4Me.sub.2) 1-butyl-3-methylimidazoliumacetate (BMIMOAc) tetraethylammonium but-3-enoate (NEt.sub.4but-3-enoate)
(31) TABLE-US-00003 TABLE 3 peroxide mass adduct IL catalyst volume time UHP BMIMPO.sub.4Me.sub.2 127 mg 20 ml 80 min UHP MMIMPO.sub.4Me.sub.2 127 mg 10 ml 40 min UHP BMIMOAc 127 mg 170 ml 1.21 min UHP NEt.sub.4but-3-enoate 127 mg 45 ml 60 min
(32) In the cases of BMIMPO.sub.4Me.sub.2, MMIMPO.sub.4Me.sub.2, and NEt4but-3-enoate the reaction was terminated after 80 minutes, 40 minutes, and 60 minutes, respectively, although not complete.
(33)
Example 4
(34) 2.0 g urea hydrogen peroxide adduct compound (UHP) were added to a solution of 0.25 mol % (relative to UHP) Co(OAc).sub.2 catalyst in 1.0 g of different ionic liquids (IL) contained in a glass flask each. The ionic liquids used are listed below. The flask was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. The results are listed in table 4, and are shown in
(35) Ionic liquids: 1-butyl-3-methylimidazoliumdimethylphosphate (BMIMPO.sub.4Me.sub.2) 1,3-dimethylimidazoliumdimethylphosphate (MMIMPO.sub.4Me.sub.2) 1-butyl-3-methylimidazoliumacetate (BMIMOAc) 1-ethyl-3-methylimidazoliumethylsulfate (EMIMEtSO.sub.4) tetraethylammonium but-3-enoate (NEt.sub.4but-3-enoate)
(36) TABLE-US-00004 TABLE 4 peroxide mass adduct IL catalyst volume time UHP BMIMPO.sub.4Me.sub.2 13.3 mg 90 ml 30.0 min UHP MMIMPO.sub.4Me.sub.2 13.3 mg 125 ml 3.15 min UHP BMIMOAc 13.3 mg 310 ml 1.90 min UHP EMIMEtSO.sub.4 13.3 mg 10 ml 30.0 min UHP NEt.sub.4but-3-enoate 13.3 mg 75 ml 1.34 min
(37) In the cases of BMIMPO.sub.4Me.sub.2 and EMIMEtSO.sub.4 the reaction was terminated after 30 minutes, although not complete.
(38)
Example 5
(39) 2.0 g UHP were added to solutions of different inorganic metal salts in 1.0 g BMIMOAc contained in a glass flask. The flask was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. The types and amounts of catalysts used are listed in table 5, and some of the reaction profiles of the decomposition reaction are shown in
(40) TABLE-US-00005 TABLE 5 peroxide adduct catalyst mass catalyst volume UHP PbCl.sub.2 118.3 mg 295 ml UHP CrCl.sub.3 113.3 mg 650 ml UHP K.sub.2Cr.sub.2O.sub.7 183.7 mg 565 ml UHP CoCl.sub.2 101.2 mg 295 ml UHP CoCO.sub.3 50.6 mg 320 ml UHP CoSO.sub.4 119.5 mg 285 ml UHP IrCl.sub.3 127.0 mg 165 ml UHP MnCl.sub.2 53.5 mg 310 ml UHP VCl.sub.2 103.6 mg 440 ml UHP KCr(SO.sub.4).sub.2 212.3 mg 590 ml UHP FeCl.sub.2 123.6 mg 390 ml UHP FeCl.sub.3 114.9 mg 380 ml UHP Fe(NO.sub.3).sub.3 42.9 mg 275 ml UHP CuCl.sub.2 57.2 mg 460 ml
(41)
Example 6
(42) 2.0 g UHP were added to solutions of different organic metal salts in 1.0 g BMIMOAc contained in a glass flask. This flask was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. The types and amounts of catalysts used are listed in table 6, and some of the reaction profiles are shown in
(43) TABLE-US-00006 TABLE 6 peroxide adduct catalyst mass catalyst volume UHP Mn(OAc).sub.2 104.2 mg 320 ml UHP Mn(OAc).sub.3 114.0 mg 250 ml UHP Mn(acac).sub.2 107.6 mg 300 ml UHP Mn(oxalate) 76.1 mg 75 ml UHP Pb(acac).sub.2 172.4 mg 210 ml UHP Pb(OAc).sub.2 161.3 mg 305 ml UHP Pb(OAc).sub.4 188.5 mg 15 ml UHP Pb.sub.3(citrate).sub.2 149.4 mg 20 ml UHP Pb(tartrate) 151.1 mg 15 ml UHP Co(OAc).sub.2 13.3 mg 310 ml UHP MoO.sub.2(acac).sub.2 138.7 mg 395 ml UHP Ru(acac).sub.3 63.5 mg 135 ml
(44)
Example 7
(45) 2.0 g UHP were added to solutions of different amounts of MnCl.sub.2 catalysts in 1.0 g BMIMOAc contained in a glass flask. The amounts and concentrations (relative to UHP) of MnCl.sub.2 are indicated in table 7. The flask was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. The reaction profiles are shown in
(46) TABLE-US-00007 TABLE 7 peroxide adduct mass/concentration volume time UHP 13.4 mg 130 ml 10 min UHP 26.8 mg 165 ml 10 min UHP 53.5 mg 310 ml 2.62 min UHP 107 mg 305 ml 1.66 min
(47) In the cases of 0.5 mol % and 1 ml % catalyst the reaction was terminated after 10 minutes.
(48)
Example 8
(49) 5.0 g UHP were added to solutions of different amounts of Mn(OAc).sub.2 catalysts in 2.5 g BMIMOAc contained in a glass flask. The amounts and concentrations (releative to UHP) of Mn(OAc).sub.2 are indicated in table 8. The flask was closed, and the oxygen volume released by the decomposition reactions was measured with a drum gas meter. The reaction profiles are shown in
(50) TABLE-US-00008 TABLE 8 peroxide adduct mass catalyst volume time UHP 92.0 mg 345 ml 6.96 min UHP 114.9 mg 635 ml 5.22 min UHP 138.0 mg 725 ml 4.43 min UHP 183.9 mg 740 ml 3.27 min
(51)
Example 9
(52) Mixtures of UHP and sodiumpercarbonate (SPC) in the amounts listed in table 9 (total amount 2.0 g) were added to solutions of CoSO.sub.4 in 1 g MMIMPO.sub.4Me.sub.2. Then, the reaction vessel was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. The results are illustrated in
(53) In the same manner, 2.00 g SPC was added to a solution of 107.4 mg CoSO.sub.4 in 1 g BMIMOAc (2 mol % catalyst relative to SPC). The reaction profile is shown in
(54) TABLE-US-00009 TABLE 9 mass UHP mass SPC mass catalyst volume time 1.25 g 0.75 g 13.4 mg 240 ml 0.98 min 1.00 g 1.00 g 13.4 mg 210 ml 1.14 min 0.75 g 1.25 g 13.4 mg 180 ml 1.44 min 0.50 g 1.50 g 13.4 mg 145 ml 2.23 min 0.25 g 1.75 g 13.4 mg 30 ml 10 min / 2.00 g 107.4 mg 32 ml 840 min
(55) It is evident from
Example 10
(56) Urea hydrogen peroxide (UHP) and mixtures of UHP and sodiumpercarbonate (SPC) in the amounts listed in table 10 were added to solutions of 35.6 mg (0.5 mol % relative to the peroxide compound) Mn(OAc).sub.3 in 2.5 g BMIMOAc. Then, the reaction vessel was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. The results are illustrated in
(57) In the same manner, 2 g SPC were added to a solution of 105.9 mg (2 mol % relative to SPC) Co(OAc).sub.2 in 1 g BMIMOAc. The reaction profile is shown in
(58) TABLE-US-00010 TABLE 10 mass UHP mass SPC mass catalyst volume time 5 g / 35.6 mg 365 ml >30 min 3.5 g 1.67 g 35.6 mg 580 ml 5.08 min 2 g 3.34 g 35.6 mg 425 ml 3.08 min 1 g 4.45 g 35.6 mg 390 ml 4.52 min
(59) It is evident from
Example 11
(60) In a first experiment, 10 g UHP in powder form were added to a solution of 1.25 mol % (relative to UHP) Mn(OAc).sub.3 in 5 g BMIMOAc contained in a glass flask.
(61) In a second experiment, 4 g UHP powder, which was used in experiment 1, were substituted by compressed (compaction pressure about 220 MPa) UHP tablets weighing 1 g each. The tablets and 6 g of the same UHP powder of experiment 1 were added to a solution of Mn(OAc).sub.3 in BMIMOAc, as used in experiment 1.
(62) In a third experiment, 6 g of the same UHP powder, which was used in experiment 1, were substituted by compressed (compaction pressure about 220 MPa) UHP tablets weighing 1 g each. The tablets and 4 g of the same UHP powder which was used in experiment 1, were added to a solution of Mn(OAc).sub.3 in BMIMOAc, as used in experiment 1.
(63) The flasks were closed, and the oxygen volumes released by the decomposition reactions were measured with a drum gas meter. The results are shown in table 11 and
(64) TABLE-US-00011 TABLE 11 peroxide mass mass adduct peroxide mass IL catalyst volume time UHP 1 powder 5 229.8 mg 1500 ml 3.71 min UHP 10 g (4 g tablets) 5 229.8 mg 1380 ml 7.08 min UHP 10 g (6 g tablets) 5 229.8 mg 1245 ml 9.10 min
(65) The reaction speed was reduced and the time of oxygen production was somewhat extended, respectively, by compacting the hydrogen peroxide adduct compound.
Example 12
(66) In this example, inorganic metal salts, which were insoluble in the respective ionic liquids of the compositions for generating oxygen, were used.
(67) 2.0 g UHP were added to dispersions of different metal salts in 1.0 g ionic liquid contained in a glass flask. The flask was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. The ionic liquids and the type and amounts of catalysts used are listed in table 12, and the reaction profiles are shown in
(68) TABLE-US-00012 TABLE 12 peroxide mass adduct catalyst catalyst Ionic IL volume UHP KCr(SO.sub.4).sub.2 212.3 mg [BMIM][OAc] 580 ml UHP PbSO.sub.4 193.5 mg [BMIM][OAc] 210 ml UHP VCl.sub.2 103.6 mg [BMIM][OAc] 440 ml UHP CuCl 57.2 mg [MMIM][PO.sub.4Me.sub.2] 460 ml UHP FePO.sub.4 21.8 mg [BMIM][OAc] 12.5 ml
(69)
Example 13
(70) In this example, organic metal salts, which were insoluble in the ionic liquid of the composition for generating oxygen, were used.
(71) 2.0 g UHP were added to dispersions of different metal salts in 1.0 g MMIMPO.sub.4Me.sub.2 contained in a glass flask. The flask was closed, and the oxygen volume released by the decomposition reaction was measured with a drum gas meter. The type and amounts of the catalysts used are listed in table 13, and the reaction profiles are shown in
(72) TABLE-US-00013 TABLE 13 peroxide mass adduct catalyst catalyst mass IL volume UHP Pb(acac).sub.2 172.4 mg [MMIM][PO.sub.4Me.sub.2] 180 ml UHP Pb(OAc).sub.22 Pb(OH).sub.2 171.7 mg [MMIM][PO.sub.4Me.sub.2] 255 ml UHP Ru(acac).sub.3 65.0 mg [MMIM][PO.sub.4Me.sub.2] 280 ml
(73)
(74) An exemplary device for generating oxygen from compositions as described above which use ionic liquids for dissolving or dispersing a hydrogen peroxide adduct compound as an oxygen source, and for dispersing or dissolving a catalyst and bringing the catalyst into contact with the oxygen source, is specifically designed. An exemplary device for generating oxygen has at least one reaction chamber for storing the composition in a condition where not all constituents of the composition are in physical contact. Such physical contact of all constituents of the composition is established at the very moment when oxygen is required. The device is equipped with suitable means for allowing the constituents to contact each other at that very moment. Furthermore, the device allows that the generated oxygen exits the reaction chamber. Some exemplary devices are illustrated in
(75)
(76) It is desirable to store the peroxide 7, the ionic liquid 8 and the catalyst 9 within the reaction chamber 2 in such an arrangement that all constituents will be able to get intimately mixed once oxygen generation is required. When, for example, an insoluble or only partly soluble metal salt is used as a catalyst, and this catalyst and the ionic liquid are provided in one receptacle, and the peroxide in another receptacle, the catalyst may settle within the ionic liquid during storage. In such a case proper mixing with the peroxide may be inhibited. Quick and perfect mixing of all constituents can be achieved when the peroxide and the soluble or insoluble catalyst are intimately mixed in advance in a dry condition, optionally compacted into moulds, and filled either into the reaction chamber 2 or into a separate receptacle 5 to be placed within the reaction chamber 2, and the ionic liquid is provided in a separate receptacle 6. Quick and perfect mixing can also be achieved when the catalyst is soluble in the ionic liquid, and is essentially dissolved therein. Placing the ionic liquid (or the ionic liquid and the catalyst) in a separate receptacle, although this is not absolutely necessary in a case where peroxide and catalyst (or the peroxide alone) are placed in a receptacle 5, constitutes an advantageous precautionary measure against accidental mixing of the constituents in case of receptacle 5 leakage or breakage. Care must be taken, when UHP and catalyst are mixed, because UHP is highly hygroscopic.
(77) In a situation where oxygen shall be generated, receptacle 5, or receptacles 5 and 6, respectively, are destroyed by a breaking device 18. In
(78) Receptacles 5, 6, and plate 18 are made from materials which guarantee that receptacles 5, 6 will be broken or ruptured when hit by plate 18. Exemplary materials are plastic foils or glass for receptacles 5,6, and thicker plastic material or metal for plate 18.
(79) Destruction of receptacles 5, 6 causes mixing of peroxide, ionic liquid, and catalyst, and initiates oxygen generation. In order to allow that the oxygen exits reaction chamber 2, reaction chamber 2 has an opening. In the illustrated embodiment, the opening is sealed with a gas permeable membrane 16. The opening may be at a different position than shown in
(80) In exemplary embodiments, the oxygen generated in the devices described herein may be passed through a filter or other purification means as known in the art. The devices may be equipped with such means.
(81) The oxygen generating reaction is an only slightly exothermic process, and proceeds at low temperature, i.e. below 150 C., or even below 120 C. or below 100 C. Therefore, reaction chamber 2 does not need to resist high temperatures, and may be made from lightweight, low melting materials such as plastic. In addition, any bulky insulation is not required. This is particularly advantageous in all cases where weight must be saved and/or space is limited, for example in the case of oxygen masks which shall be installed in an aircraft.
(82)
(83) Compartments 3, 4 have openings sealed by membranes 15 and 16, respectively. Membranes 15, 16 are gas permeable, thus allowing the oxygen generated during the oxygen generating reaction to exit reaction chamber 2.
(84) An activation mechanism 19, for example a spring, is provided for moving cutting device 20 towards membrane 17, and through membrane 17. Such a mechanism is described in DE 10 2009 041 065 A1. As explained in connection with
(85) In the exemplary embodiment illustrated in
(86) Of course, it is also possible to place ionic liquid 8 into the first compartment 3 and the peroxide/catalyst formulation into the second compartment 4, or to use any other arrangement wherein at least one of the constituents is separated from the remaining constituents. For example, the catalyst may be provided in the form of a solution, i.e. dissolved in the ionic liquid.
(87) As a material for the cutting device 20, any material may be used which may cut membrane 17, for example a metal sheet. The first compartment 3 and the second compartment 4 can be formed from the same materials as the single reaction chamber 2 illustrated in
(88) Another exemplary embodiment of a device 1 for generating oxygen is illustrated in
(89) Reaction chamber 2 and injection device 21 are connected, or constitute separate units which can be connected, to form one single unit. An opening, or several openings, in the wall of reaction chamber 2 allow that oxygen generated during the peroxide decomposition reaction exits reaction chamber 2. The openings are sealed in the embodiment shown by gas permeable membranes 16. In the exemplary embodiment illustrated in
(90) The exemplary injection device of
(91) In the exemplary embodiments, slide bar 22 can be actuated in an analogous manner as the breaking device 18 in
(92) Analogously to the embodiments described above, the arrangement of peroxide 7, ionic liquid 8, and metal salt catalyst 9 may be different from the arrangement illustrated in
(93)
(94) A device 1 as shown in
(95) Housing the reaction chamber within a container is advantageous both in devices for generating oxygen having only one reaction chamber, and in devices for generating oxygen having more than one reaction chamber, for example two reaction chambers or a plurality or multitude of reaction chambers 2. An embodiment having eight reaction chambers 2 is illustrated in
(96) In the exemplary device for generating oxygen illustrated in
(97) Oxygen generation within reaction chambers 2 is initiated upon activation of reaction chambers 2. In the exemplary embodiment shown in
(98) Container 10 provides a gas space 11 receiving oxygen from all reaction chambers 2, and the oxygen collected within gas space 11 exits gas space 11 via gas outlet 12. Alternatively, gas space 11 may be divided into a plurality of compartments. A separate compartment, having its own gas outlet, may be attributed to each reaction chamber 2, or one compartment may provide a common gas space for a group of reaction chambers 2. For example, container 10 may provide two gas spaces 11, and each gas space 11 may collect oxygen from four reaction chambers 2.
(99) A device for generating oxygen having several reaction chambers 2 allows to extend oxygen generation over a long time span. As explained above, the reaction time of the peroxide decomposition reaction as well as the onset of the decomposition reaction can be manipulated by choosing appropriate metal salts as catalysts, by varying catalyst amounts and, in particular, by minimizing or maximizing the accessible surface area of the peroxide compound, for example by milling the peroxide compound to a fine powder or by pressing the peroxide compound into powder compacts. The higher the compacting pressure, the higher the density of the resulting powder compacts will be, thus minimizing the accessible surface area of the peroxide compound.
(100) In the exemplary device illustrated in
(101) Three further reaction chambers 2 may be charged also with peroxide compound in fine powdered form, and with catalyst concentrations decreasing from chamber to chamber. In these reaction chambers oxygen generation will be slower, thus extending the time span wherein breathable oxygen is available.
(102) The remaining four reaction chambers may be charged with peroxide compound which has been pressed into powder compacts, the compacting pressure increasing from chamber to chamber. In these chambers, the onset of the decomposition reaction will be delayed, the delay increasing with increasing compaction pressure. In another embodiment, the remaining four reaction chambers may be charged with peroxide compound both in powder and in compressed form, with an increasing ratio of powder compacts. This measure further extends the time span wherein breathable oxygen is available.
(103) A similar result can be achieved with only one reaction chamber 2 by charging the single reaction chamber with different oxygen generating compositions, for example with different metal salts as catalyst and/or with oxygen sources in powder form and/or compressed with different compacting pressures.
(104) Since the decomposition reactions according to this invention are scalable to different reactor sizes, it is easily possible to charge an oxygen generating device with an inventive oxygen generating composition in a sufficient amount to provide for the desired oxygen flow rate. For emergency systems it is generally desired to produce at least 4 l oxygen per minute.
(105) Of course, also different numbers of reaction chambers than those disclosed by way of example can be advantageously used.
(106) The devices for generating oxygen may be designed as disposable devices (single use) filled with a composition for generating oxygen or compositions for generating oxygen according to this invention, respectively, or as reusable devices which can be recharged after use with another composition for generating oxygen according to this invention. Therefore, the constituents of the inventive compositions for generating oxygen can be provided in the form of components suitable for recharging a device for generating oxygen, for example in cartridges.
(107) In an exemplary embodiment, one component comprises a metal salt formulation and an ionic liquid formulation, and another component comprise an oxygen source formulation.
(108) In an alternative exemplary embodiment, one component comprises an oxygen source formulation and an ionic liquid formulation, and another component comprises a metal salt formulation.
(109) In another exemplary embodiment one component comprises an oxygen source formulation and a metal salt formulation, and another component comprises an ionic liquid formulation.
(110) In a further exemplary embodiment, one component comprises an oxygen source formulation, another component comprises an ionic liquid formulation, and still another component comprises a metal salt formulation.
(111) The term oxygen source formulation means that the oxygen source may be one single peroxide compound, but may be as well a combination of two or more peroxide compounds, and may optionally contain any additives not detrimentally interacting with the peroxide decomposition reaction.
(112) The term ionic liquid formulation means that the ionic liquid may be one single ionic liquid, but may be as well a combination of two or more ionic liquids, and may optionally contain any additives not detrimentally interacting with the peroxide decomposition reaction. The ionic liquids themselves shall not react with any of the constituents of the compositions for generating oxygen, or with any intermediate products generated during the decomposition reaction.
(113) The term metal salt formulation means that the catalyst may be one single metal salt, but may be as well a combination of two or more metal salts, and may optionally contain any additives not detrimentally interacting with the peroxide decomposition reaction. The metal salts are salts having organic and/or inorganic anions, and are soluble, partly soluble, or insoluble in the ionic liquid (formulation).
(114) The devices for generating oxygen filled with compositions according to the present invention are not sensitive to interruptions of the oxygen production process, in contrast to chlorate candles which can be easily destabilized, for example by shaking. Shaking a device for generating oxygen comprising a composition according to the present invention enhances mixing of the constituents of the oxygen generating composition and, therefore, promotes the oxygen generation reaction.
(115) In embodiments wherein the metals salt is provided in a dissolved state, i.e. dissolved in the ionic liquid, there is the additional advantage that even during long term storage no sedimentation of the metal salt can be take place. The catalyst remains homogenously distributed in the ionic liquid, and contacts the peroxide compound at the very moment when the ionic liquid contacts the peroxide compound.
(116) The devices can be construed in such a manner that the orientation of the devices for generating oxygen in the gravity field of the earth is arbitrary. To this end, several oxygen outlets (sealed by gas permeable membranes or other structures allowing passage of oxygen, while blocking passage of non gaseous substances) must be provided in the walls of reaction chamber(s) 2, and the openings must be arranged in such a manner, that there is always an opening which is not covered by ionic liquid, irrespective of the orientation of the device.
(117) The oxygen produced according to this invention is pure and at a low temperature and, therefore, ideal for applications such as self-rescuers or rebreathers. The use for technical purposes such as in portable welding devices and control nozzles, however, is also contemplated.