Isolated synchronous rectification-type DC/DC converter
10483863 ยท 2019-11-19
Assignee
Inventors
Cpc classification
H02M1/0006
ELECTRICITY
H02M1/32
ELECTRICITY
H02M7/21
ELECTRICITY
Y02B70/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H02M3/33592
ELECTRICITY
International classification
H02M3/156
ELECTRICITY
H02M7/21
ELECTRICITY
Abstract
A secondary controller drives a light emitting element of a photocoupler such that a detection voltage V.sub.OUTS corresponding to an output voltage V.sub.OUT generated in an output capacitor C approximates to a reference voltage V.sub.REF. A primary controller controls a switching transistor M according to a feedback signal V.sub.FB. A protection circuit is activated and drives the light emitting element of the photocoupler when detecting an abnormal state. An auxiliary power supply circuit includes a power supply capacitor C provided separately from the output capacitor C and supplies a power supply voltage V.sub.CC to the protection circuit and an anode of the light emitting element of the photocoupler.
Claims
1. A secondary controller used in an isolated synchronous rectification-type DC/DC converter, comprising: a control output pin to be coupled to a light emitting element of a photocoupler; a power supply pin to be coupled to receive a power supply voltage; a control input pin to be coupled to receive a detection voltage corresponding to an output voltage of the DC/DC converter; a feedback circuit structured to amplify an error between the detection voltage and a reference voltage and to supply a current corresponding to the error to the light emitting element of the photocoupler; and a power supply path coupled to supply power from the control output pin to the power supply pin.
2. The secondary controller according to claim 1, wherein the power supply path includes a rectifier element.
3. The secondary controller according to claim 1, wherein the power supply path includes a diode having an anode coupled to the control output pin and a cathode coupled to the power supply pin side.
4. The secondary controller according to claim 1, further comprising a protection circuit structured to drive the light emitting element when detecting an abnormal state, and wherein the power supply voltage of the power supply pin is supplied to at least a part of the protection circuit.
5. The secondary controller according to claim 4, wherein the protection circuit is structured to be activated and to drive the light emitting element when detecting an over-voltage state, and wherein the power supply voltage supplied to the power supply pin is decrease slower than the output voltage in a stop state of the DC/DC converter.
6. The secondary controller according to claim 5, wherein the protection circuit includes: an over-voltage detection comparator structured to assert an abnormality detection signal when detecting an over-voltage state; a latch circuit structured to latch the abnormality detection signal; and a protection transistor coupled to the light emitting element and being turned into an on-state according to an output of the latch circuit.
7. The secondary controller according to claim 6, wherein the abnormality detection signal is negated when the power supply voltage falls below a release threshold value.
8. The secondary controller according to claim 6, wherein the abnormality detection signal is negated after a lapse of a predetermined time from its assertion.
9. The secondary controller according to claim 5, the protection circuit includes: a hysteresis comparator structured to assert the abnormality detection signal when a monitoring target voltage exceeds an upper threshold value and to negate the abnormality detection signal when the monitoring target voltage falls below a lower threshold value; and a protection transistor coupled to the light emitting element and being turned into an on-state according to the abnormality detection signal.
10. The secondary controller according to claim 1, wherein the feedback circuit includes: an error amplifier structured to amplify the error between the detection voltage and the reference voltage; and a pass transistor coupled to the control output pin and being driven according to an output signal of the error amplifier.
11. The secondary controller according to claim 1, being accommodated in a same package as a synchronous rectification controller structured to drive a synchronous rectification transistor on a secondary side of the DC/DC converter.
12. The isolated synchronous rectification-type DC/DC converter comprising the secondary controller according to claim 1.
13. An isolated synchronous rectification-type DC/DC converter comprising: a transformer having a primary winding and a secondary winding; a switching transistor coupled to the primary winding of the transformer; an output capacitor being charged by a current flowing in the secondary winding of the transformer; a photocoupler having a light emitting element and a light receiving element; a feedback circuit structured to drive the light emitting element of the photocoupler such that a detection voltage corresponding to an output voltage of the output capacitor approximates to a reference voltage; a primary controller coupled to the light receiving element of the photocoupler and structured to control the switching transistor corresponding to a feedback signal based on a state of the light receiving element; a protection circuit structured to be activated and to drive the light emitting element when detecting an abnormal state; an auxiliary power supply circuit including a power supply capacitor provided separately from the output capacitor and structured to supply a power supply voltage generated in the power supply capacitor to at least a part of a power supply line of the protection circuit; and a rectifier element provided between a cathode of the light emitting element of the photocoupler and the power supply line.
14. The DC/DC converter according to claim 13, wherein the power supply voltage decreases slower than the output voltage in a stop state of the DC/DC converter.
15. The DC/DC converter according to claim 14, wherein the power supply voltage from the auxiliary power supply circuit is supplied to an anode of the light emitting element of the photocoupler.
16. The DC/DC converter according to claim 13, wherein the rectifier element includes a diode.
17. The DC/DC converter according to claim 13, wherein the protection circuit includes an abnormality detection circuit structured to maintain assertion of an abnormality detection signal until being reset when detecting the abnormal state; and a protection transistor which is turned into an on-state in an asserted state of the abnormality detection signal, and wherein the power supply voltage may be supplied to the abnormality detection circuit.
18. The DC/DC converter according to claim 17, wherein the abnormality detection signal is negated when the power supply voltage falls below a release threshold value.
19. The DC/DC converter according to claim 17, wherein the abnormality detection signal is negated after a lapse of a predetermined time from assertion thereof.
20. The DC/DC converter according to claim 13, wherein the protection circuit is an over-voltage protection circuit.
21. The DC/DC converter according to claim 13, wherein the auxiliary power supply circuit further includes a charging path from the output capacitor to the power supply capacitor.
22. The DC/DC converter according to claim 21, wherein the charging path includes a rectifier element that allows a current from an output line of the DC/DC converter to the power supply capacitor and blocks a current in the reverse direction.
23. The DC/DC converter according to claim 13, wherein the charging path includes a diode having an anode on the output line side of the DC/DC converter and a cathode on the power supply capacitor side.
24. An electronic device comprising: a load; a diode rectifier circuit structured to performs full-wave rectification of a commercial AC (alternating current) voltage; a smoothing capacitor coupled to smooth an output voltage of the diode rectifier circuit and to generate a DC input voltage; and the DC/DC converter according to claim 13, which steps down the DC input voltage and supplies the stepped-down DC input voltage to the load.
25. A power adapter comprising: a diode rectifier circuit structured to perform full-wave rectification of a commercial AC voltage; a smoothing capacitor coupled to smooth an output voltage of the diode rectifier circuit and to generate a DC input voltage; and the DC/DC converter according to claim 13, which steps down the DC input voltage and supplies the stepped-down DC input voltage to a load.
26. A method for controlling an isolated synchronous rectification-type DC/DC converter, the method comprising: controlling a switching transistor coupled to a primary winding of a transformer; rectifying a current flowing in a secondary winding of the transformer to charge an output capacitor and generating an output voltage; generating a power supply voltage by a power supply capacitor provided separately from the output capacitor; supplying the power supply voltage to a secondary controller which drives a light emitting element of a photocoupler and a cathode of the light emitting element; maintaining a state of driving the light emitting element when detecting an abnormal state; and supplying power from a cathode of the light emitting element of the photocoupler to the secondary controller when supply of the power supply voltage to the secondary controller is interrupted.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Embodiments will now be described, by way of example only, with reference to the accompanying drawings which are meant to be exemplary, not limiting, and wherein like elements are numbered alike in several Figures, in which:
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DETAILED DESCRIPTION OF THE INVENTION
(20) The invention will now be described based on preferred embodiments which do not intend to limit the scope of the present invention but exemplify the invention. All of the features and the combinations thereof described in the embodiment are not necessarily essential to the invention.
(21) In the present specification, a state where a member A is connected to a member B includes not only a state where the member A is physically and directly connected to the member B but also a state where the member A is indirectly connected to the member B via another member that does not affect such an electrical connection state or does not impair functions thereof.
(22) Similarly, a state where a member C is provided between a member A and a member B includes not only a state where the member A is directly connected to the member C, or the member B is directly connected to the member C but also a state where the member A is indirectly connected to the member C or the member B is indirectly connected to the member C via another member that does not affect such an electrical connection state, or that does not impair functions thereof.
(23) The vertical axis and the horizontal axis in waveform diagrams and time charts referred to in the present specification are expanded or reduced as appropriate for ease of understanding. In addition, each waveform illustrated in the drawings is simplified, exaggerated, or emphasized for ease of understanding.
First Embodiment
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(25) A transformer T1 has a primary winding W1 and a secondary winding W2. One end of the primary winding W1 is connected to the input terminal P1 and receives the DC input voltage V.sub.IN. A drain of the switching transistor M1 is connected to the other end of the primary winding W1 of the transformer T1. A sense resistor for current detection may be inserted between a source of the switching transistor M1 and a ground line.
(26) A synchronous rectification transistor M2 and the secondary winding W2 of the transformer T1 are provided in series between the output terminal P2 and the ground terminal P3. An output capacitor C1 is connected between the output terminal P2 and the ground terminal P3.
(27) A primary controller 202 is connected to a light receiving element of a photocoupler 204. A feedback signal V.sub.FB corresponding to a feedback current I.sub.FB flowing in the light receiving element of the photocoupler 204 appears at a feedback (FB) terminal of the primary controller 202.
(28) The primary controller 202 generates a pulse signal having a duty ratio (or a frequency) corresponding to the feedback signal V.sub.FB, outputs the pulse signal from an output (OUT) terminal, and drives the switching transistor M1. A configuration and a control system of the primary controller 202 are not particularly limited. For example, the primary controller 202 may be a modulator of a current mode.
(29) A synchronous rectification controller 300 controls the synchronous rectification transistor M2. For example, the synchronous rectification controller 300 generates a control pulse based on a drain-source voltage V.sub.DS2 of the synchronous rectification transistor M2 and supplies a gate pulse corresponding to the control pulse to a gate of the synchronous rectification transistor M2. A configuration and an operation of the synchronous rectification controller 300 are not particularly limited, either, and a well-known technique may be used.
(30) A secondary controller 400 includes a control input (SH_IN) pin, a control output (SH_OUT) pin, a power supply (VCC) pin, and a ground (GND) pin, which are accommodated in one package. A detection voltage V.sub.OUTS corresponding to the output voltage V.sub.OUT is input to the SH_IN pin. For example, the detection voltage V.sub.OUTS is a voltage obtained by dividing the output voltage V.sub.OUT by resistors R.sub.11 and R.sub.12. The SH_OUT pin is connected to a light emitting element of the photocoupler 204. The GND pin is connected to the ground terminal P3 (ground line).
(31) An auxiliary power supply circuit 210 is provided on a secondary side of the DC/DC converter 200. The auxiliary power supply circuit 210 includes a power supply capacitor C2 provided separately from the output capacitor C1, and a power supply voltage V.sub.CC generated in the power supply capacitor C2 is supplied to the VCC pin of the secondary controller 400. The auxiliary power supply circuit 210 includes a charging path 212 provided between the auxiliary power supply circuit 210 and the power supply capacitor C2. The charging path 212 may include a rectifier element that allows a current from an output line 208 of the DC/DC converter 200 to the power supply capacitor C2 and blocks a current in the reverse direction. The rectifier element may include a diode D2 provided so as to have an anode on the output line 208 side of the DC/DC converter 200 and a cathode on the power supply capacitor C2 side. Alternatively, the rectifier element may be a switch (transistor).
(32) The power supply capacitor C2 is charged to substantially the same potential as the output voltage V.sub.OUT during the operation of the DC/DC converter 200, and accordingly, the power supply voltage V.sub.CC having substantially the same potential as the output voltage V.sub.OUT is supplied to the VCC pin.
(33) In addition, an anode of the light emitting element of the photocoupler 204 is connected to the power supply capacitor C2 via a resistor R.sub.3. That is, the power supply voltage V.sub.CC from the auxiliary power supply circuit 210 is supplied to the light emitting element.
(34) When the switching operation of the DC/DC converter 200 stops, the output capacitor C1 is discharged by a load current, and a voltage thereof decreases with time. In contrast, the power supply capacitor C2 is discharged by a forward current of the photocoupler 204 and a current flowing in the VCC pin of the secondary controller 400. The capacity of the power supply capacitor C2 is determined such that the power supply voltage V.sub.CC decreases slower than the output voltage V.sub.OUT in a stop state of the DC/DC converter 200.
(35) The secondary controller 400 includes a power supply line 402, a feedback circuit 410, and a protection circuit 420, which are integrated one semiconductor substrate. The power supply line 402 is connected to the VCC pin. The feedback circuit 410 and the protection circuit 420 operate by receiving the power supply voltage V.sub.CC of the power supply line 402.
(36) The feedback circuit 410 is a so-called shunt regulator, and drives the light emitting element of the photocoupler 204 such that the detection voltage V.sub.OUTS approximates to a reference voltage V.sub.REF, in other words, the output voltage V.sub.OUT approximates to its target value V.sub.OUT(REF). Specifically, the feedback circuit 410 drives the light emitting element of the photocoupler 204 by a current I.sub.PC corresponding to an error between the detection voltage V.sub.OUTS and the reference voltage V.sub.REF.
(37) For example, the feedback circuit 410 includes an error amplifier 412 and a pass transistor 414. The error amplifier 412 amplifies the error between the detection voltage V.sub.OUTS and the reference voltage V.sub.REF. The pass transistor 414 is, for example, a P-channel MOSFET, and has a source connected to the SH_OUT pin and a gate connected to an output of the error amplifier 412. An output signal of the error amplifier 412, that is, the current I.sub.PC corresponding to the error between the detection voltage V.sub.OUTS and the reference voltage V.sub.REF flows to the pass transistor 414. The pass transistor 414 may be an N-channel MOSFET. In addition, the pass transistor 414 may be an NPN-type or a PNP-type bipolar transistor.
(38) A power supply of the error amplifier 412 may be taken from the SH_OUT pin. In this case, the protection circuit 420 is supplied with power from the power supply line 402.
(39) When detecting an abnormal state, the protection circuit 420 supplies a current to the light emitting element of the photocoupler 204. When an abnormality occurs, the forward current flowing in the light emitting element of the photocoupler 204 increases, the feedback current I.sub.FB increases, the feedback voltage V.sub.FB decreases, and the switching of the switching transistor M1 stops, whereby the circuit is protected.
(40) Although not particularly limited, the abnormal state is an over-voltage state in the present embodiment, and the protection circuit 420 is an OVP circuit that supplies a current low to the photocoupler 204 when detecting an over-voltage state.
(41) The protection circuit 420 includes an abnormality detection circuit 421 and a protection transistor 426. When detecting the abnormal state (in this case, the over-voltage state), the abnormality detection circuit 421 maintains an asserted state of an abnormality detection signal S.sub.OVP until being reset. The protection transistor 426 is turned into an on-state in the asserted state of the abnormality detection signal S.sub.OVP.
(42) The configuration of the DC/DC converter 200 has been described as above. Next, an operation thereof will be described.
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(44) Further, when the output voltage V.sub.OUT exceeds an over-voltage threshold value V.sub.OVP at time t.sub.1, the protection circuit 420 is turned into a state of supplying the current I.sub.OVP to the light emitting element of the photocoupler 204 and is fixed (latched) in such a state. As a result, the feedback current I.sub.FB increases, the feedback signal V.sub.FB decreases, and the switching of the switching transistor M1 stops.
(45) Since the switching of the output capacitor C1 stops when the switching of the switching transistor M1 stops, the output voltage V.sub.OUT gradually decreases with time, and the power supply voltage V.sub.CC supplied to the secondary controller 400 also gradually decreases. The output voltage V.sub.OUT decreases to 0 V at time t.sub.2. In contrast, the power supply voltage V.sub.CC decreases slower than the output voltage V.sub.OUT.
(46) When a voltage V.sub.CC of the VCC pin of the secondary controller 400 decreases to a release threshold value V.sub.UVLO at time t.sub.3, a protection state of the protection circuit 420 is released, and I.sub.OVP becomes zero. As a result, the feedback current I.sub.FB also becomes zero, the feedback signal V.sub.FB rises, and the switching of the switching transistor M1 restarts. The output voltage V.sub.OUT rises again due to the restart of switching, and the power supply voltage V.sub.CC also rises.
(47) When an over-voltage factor remains, the output voltage V.sub.OUT rises above the target voltage V.sub.OUT(REF) again. Further, when the output voltage V.sub.OUT exceeds the over-voltage threshold value V.sub.OVP, the protection state is formed again. The DC/DC converter 200 alternately repeats the operation and stop in a time-division manner while the over-voltage factor continues.
(48) The operation of the DC/DC converter 200 has been described as above. According to the DC/DC converter 200, a stop period in an intermittent mode can be made longer than that in the flyback converter 200S in
(49) Another advantage of the DC/DC converter 200 will be clarified through comparison with a comparison technique. In the comparison technique, a VCC pin of a secondary controller 400 is connected to an output line 208, and an output voltage V.sub.OUT is used as a power supply voltage.
(50) An operation of the comparison technique will be described.
(51) At time t.sub.0, a certain abnormality occurs, and an output voltage V.sub.OUT deviates from a target value V.sub.OUT(REF) and starts to rise. A power supply voltage V.sub.CC rises as the output voltage V.sub.OUT rises.
(52) Further, when the output voltage V.sub.OUT exceeds an over-voltage threshold value V.sub.OVP at time t.sub.1, a protection circuit 420 is turned into a state of supplying a current I.sub.OVP to a light emitting element of a photocoupler 204 and is fixed (latched) in such a state. As a result, a feedback current I.sub.FB increases, a feedback signal V.sub.FB decreases, and the switching of a switching transistor M1 stops.
(53) Since the switching of an output capacitor C1 stops when the switching of the switching transistor M1 stops, the output voltage V.sub.OUT gradually decreases with time, and the power supply voltage V.sub.CC supplied to a secondary controller 400 also gradually decreases. The power supply voltage V.sub.CC decreases slower than the output voltage V.sub.OUT.
(54) When the output voltage V.sub.OUT, that is, a cathode voltage of the light emitting element of the photocoupler 204 decreases to a certain voltage level at time t.sub.2, the protection current I.sub.OVP decreases, and luminance of the light emitting element decreases. Accordingly, the feedback current I.sub.FB decreases, the feedback voltage V.sub.FB rises, and the switching transistor M1 is switched. When the output voltage V.sub.OUT rises slightly due to the switching of the switching transistor M1, the protection current I.sub.OVP slightly increases, the switching of the switching transistor M1 stops, or the duty ratio of the switching thereof decreases.
(55) In this manner, the output voltage V.sub.OUT does not completely decrease to 0 V in a stop section in the over-voltage state, but is in an equilibrium state at a certain voltage level, and the switching of the switching transistor M1 does not completely stop, either, in the comparison technique. The operation of the comparison technique has been described as above.
(56) According to the DC/DC converter 200 according to the embodiment, the light emission of the light emitting element of the photocoupler 204 is maintained even when the output voltage V.sub.OUT decreases, and thus, it is possible to maintain a stop state of the switching transistor M1 as illustrated in
(57) An aspect of the invention extends to various apparatuses and circuits that are grasped as the block diagram and the circuit diagram of
First Configuration Example
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(59) A protection circuit 420A is an over-voltage protection (OVP) circuit. The power supply voltage V.sub.CC is supplied to an over-voltage protection (OVP) pin of a secondary controller 400A via a resistor R.sub.31. The voltage V.sub.CC, obtained by dividing the power supply voltage V.sub.CC by an external resistor R.sub.31 and a built-in resistor R.sub.32 is generated at the OVP pin. The resistor R.sub.32 may be an externally-attached part.
(60) As described above, V.sub.CCV.sub.OUT during a switching operation of the DC/DC converter 200A, and thus, the voltage V.sub.CC of the VCC pin is a voltage corresponding to the output voltage V.sub.OUT. When the voltage V.sub.CC of the OVP pin exceeds the predetermined over-voltage threshold value V.sub.OVP, the protection circuit 420A generates the current I.sub.OVP and drives the photocoupler 204.
(61) The protection circuit 420A is configured to maintain a drive state of the photocoupler 204 until being reset when the voltage V.sub.CC of the OVP pin exceeds the predetermined over-voltage threshold value V.sub.OVP.
(62) The protection circuit 420A includes the abnormality detection circuit 421 and the protection transistor 426. When detecting the abnormal state (in this case, the over-voltage state), the abnormality detection circuit 421 maintains an asserted state of an abnormality detection signal S.sub.OVP until being reset. The protection transistor 426 is turned into the on-state in the asserted state of the abnormality detection signal S.sub.OVP.
(63) The abnormality detection circuit 421 includes the over-voltage detection comparator 422 and the latch circuit 424. The over-voltage detection comparator 422 compares the voltage V.sub.CC of the OVP pin with the over-voltage threshold value V.sub.OVP and asserts a comparison signal S.sub.OVP (for example, sets the comparison signal to a high level) when detecting the over-voltage state (V.sub.CC>V.sub.OVP). The latch circuit 424 latches the comparison signal S.sub.OVP. The latch circuit 424 may include a flip-flop. The protection transistor 426 is connected to the light emitting element of the photocoupler 204 via the SH_OUT pin and is turned into the on-state according to an output S.sub.OVP of the latch circuit 424.
(64) The secondary controller 400A may include an under-voltage lockout (UVLO) circuit 430. The UVLO circuit 430 is a reset circuit that asserts a release signal S.sub.RESET (for example, sets the release signal to a low level) and resets the latch circuit 424 when V.sub.CC<V.sub.UVLO is established. When the OVP state of the protection circuit 420A is released by the UVLO circuit 430, the protection transistor 426 is turned off, and the current I.sub.OVP stops flowing.
(65) In the secondary controller 400A, the power supply voltage V.sub.CC is supplied to the feedback circuit 410 and the protection circuit 420A via the power supply line 402.
(66) A power supply path 404 is configured so as to supply power in one direction from the SH_OUT pin to the VCC pin. For example, the power supply path 404 may include a rectifier element. The rectifier element includes a diode provided so as to have an anode on the SH_OUT pin side and a cathode on the VCC pin (power supply line 402) side.
(67) The configuration of the DC/DC converter 200A has been described as above. Next, an operation thereof will be described.
(68) The DC/DC converter 200 is in a normal state before time to, and the output voltage V.sub.OUT is stabilized at its target value V.sub.OUT(REF). At time to, a certain abnormality occurs, and an output voltage V.sub.OUT deviates from a target value V.sub.OUT(REF) and starts to rise.
(69) As the output voltage V.sub.OUT rises, the supply voltage V.sub.CC and the voltage V.sub.CC of the OVP pin rise. Further, when the voltage V.sub.CC exceeds the over-voltage threshold value V.sub.OVP at time t.sub.1, the protection circuit 420 is turned into a state of supplying the current I.sub.OVP to the light emitting element of the photocoupler 204 and is fixed (latched) in such a state. As a result, a feedback current I.sub.FB increases, a feedback signal V.sub.FB decreases, and the switching of a switching transistor M1 stops.
(70) Since the switching of an output capacitor C1 stops when the switching of a switching transistor M1 stops, the output voltage V.sub.OUT gradually decreases with time, and the power supply voltage V.sub.CC supplied to the secondary controller 400A also gradually decreases. The output voltage V.sub.OUT decreases to 0 V at time t.sub.2. In contrast, the power supply voltage V.sub.CC decreases slower than the output voltage V.sub.OUT.
(71) When the voltage V.sub.CC of the OVP pin decreases to the UVLO voltage V.sub.UVLO at time t.sub.3, the protection state of the protection circuit 420A is released, and I.sub.OVP becomes zero. As a result, the feedback current I.sub.FB also becomes zero, the feedback signal V.sub.FB rises, and the switching of the switching transistor M1 restarts. The output voltage V.sub.OUT rises again due to the restart of switching, and the power supply voltage V.sub.CC also rises.
(72) When an over-voltage factor remains, the output voltage V.sub.OUT rises above the target voltage V.sub.OUT(REF) again. Further, when the voltage V.sub.CC of the OVP pin exceeds the over-voltage threshold value V.sub.OVP, the protection state is formed again. The DC/DC converter 200A alternately repeats the operation and stop in a time-division manner while the over-voltage factor continues. The operation of the DC/DC converter 200A has been described as above.
(73) According to the DC/DC converter 200A of
(74) Further, the voltage is supplied to the power supply line 402 from the SH_OUT pin via the power supply path 404 even when an open abnormality occurs in the VCC pin according to the DC/DC converter 200A. Accordingly, the feedback circuit 410 and the protection circuit 420A can continue the operation, and it is possible to enhance the reliability.
(75) Modification
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(77) The auto-reset circuit 428 includes a timer circuit, and resets the latch circuit 424 after a lapse of a predetermined time since the protection circuit 420B enters the OVP state. According to this modification, it is possible to set the stop period in accordance with the time measured by the auto-reset circuit 428.
(78) In the secondary controller 400C of
Second Configuration Example
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(80) A SOURCE pin is a ground terminal of the synchronous rectification controller 300D. A GATE pin and a DRAIN pin are connected to a gate and a drain of the synchronous rectification transistor M2. The power supply voltage V.sub.CC is also supplied to the synchronous rectification controller 300D from the power supply line 402. The synchronous rectification controller 300D may be built in the secondary controllers 400B and 400C according to the modifications of
(81) Hereinafter, modifications relating to the first embodiment will be described.
(82) First Modification
(83) The protection circuit 420 is not limited to the over-voltage protection circuit. For example, the protection circuit 420 may detect a non-switchable state where the synchronous rectification transistor M2 is not switchable and be turned into an activated state in the non-switchable state, and drive the light emitting element of the photocoupler 204. For example, the protection circuit 420 may detect an open abnormality of a GATE pin of the secondary controller 400 or may detect an open abnormality of a DRAIN pin of the secondary controller 400.
(84) Second Modification
(85) Although the synchronous rectification-type flyback converter has been taken as an example in the embodiment, the invention is also applicable to a diode rectification-type flyback converter. In addition, the invention is also applicable to an LLC converter.
(86) Third Modification
(87) The configuration of the power supply path 404 is not limited to the diode as illustrated in
(88) Fourth Modification
(89) The configuration of the auxiliary power supply circuit 210 is not limited to that illustrated in
Second Embodiment
(90) A problem to be solved by a second embodiment will be described. The inventors of the present application have conducted studies regarding the flyback converter 200S of
(91) When the VCC pin is detached from the substrate or a wiring on the substrate is disconnected (these cases are referred to as open abnormalities), the output voltage V.sub.OUT is no longer supplied to the VCC pin, the feedback circuit 206 becomes inoperable, and eventually, the output voltage V.sub.OUT becomes uncontrollable.
(92) The same problem may occur in a diode rectification-type flyback converter, which includes a rectifier diode instead of the synchronous rectification transistor M2 and the synchronous rectification controller 300, or an LLC converter. According to a DC/DC converter 200 according to the second embodiment to be described later, this problem can be solved.
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(94) A transformer T1 has a primary winding W1 and a secondary winding W2. One end of the primary winding W1 is connected to the input terminal P1 and receives the DC input voltage V.sub.IN. A drain of the switching transistor M1 is connected to the other end of the primary winding W1 of the transformer T1. A sense resistor for current detection may be inserted between a source of the switching transistor M1 and a ground line.
(95) A synchronous rectification transistor M2 and the secondary winding W2 of the transformer T1 are provided in series between the output terminal P2 and the ground terminal P3. An output capacitor C1 is connected between the output terminal P2 and the ground terminal P3.
(96) The photocoupler 204 includes a light emitting element and a light receiving element. The light emitting element is biased by resistors R.sub.21 and R.sub.22.
(97) A primary controller 202 is connected to a light receiving element of a photocoupler 204. A feedback signal V.sub.FB corresponding to a feedback current I.sub.FB flowing in the light receiving element of the photocoupler 204 appears at a feedback (FB) terminal of the primary controller 202.
(98) The primary controller 202 generates a pulse signal having a duty ratio (or a frequency) corresponding to the feedback signal V.sub.FB, outputs the pulse signal from an output (OUT) terminal, and drives the switching transistor M1. A configuration and a control system of the primary controller 202 are not particularly limited. For example, the primary controller 202 may be a modulator of a current mode.
(99) A synchronous rectification controller 300 controls the synchronous rectification transistor M2. For example, the synchronous rectification controller 300 generates a control pulse based on a drain-source voltage V.sub.DS2 of the synchronous rectification transistor M2 and supplies a gate pulse corresponding to the control pulse to a gate of the synchronous rectification transistor M2. A configuration and an operation of the synchronous rectification controller 300 are not particularly limited, either, and a well-known technique may be used.
(100) Next, a configuration of a secondary controller 400 will be described.
(101) A secondary controller 400 includes a control input (SH_IN) pin, a control output (SH_OUT) pin, a power supply (VCC) pin, and a ground (GND) pin, which are accommodated in one package. A detection voltage V.sub.OUTS corresponding to the output voltage V.sub.OUT is input to the SH_IN pin. For example, the detection voltage V.sub.OUTS is a voltage obtained by dividing the output voltage V.sub.OUT by resistors R.sub.11 and R.sub.12. The SH_OUT pin is connected to a light emitting element of the photocoupler 204. The GND pin is connected to the ground terminal P3 (ground line). The power supply voltage V.sub.CC is supplied to the VCC pin. In
(102) The secondary controller 400 includes a power supply line 402, a power supply path 404, a feedback circuit 410, and a protection circuit 420, which are integrated one semiconductor substrate. The power supply line 402 is connected to the VCC pin. The feedback circuit 410 and the protection circuit 420 operate by receiving the power supply voltage V.sub.CC of the power supply line 402.
(103) A power supply path 404 is configured so as to supply power in one direction from the SH_OUT pin to the VCC pin. For example, the power supply path 404 may include a rectifier element. The rectifier element includes a diode provided so as to have an anode on the SH_OUT pin side and a cathode on the VCC pin (power supply line 402) side.
(104) The feedback circuit 410 is a so-called shunt regulator, and drives the light emitting element of the photocoupler 204 such that the detection voltage V.sub.OUTS approximates to a reference voltage V.sub.REF, in other words, the output voltage V.sub.OUT approximates to its target value V.sub.OUT(REF). Specifically, the feedback circuit 410 drives the light emitting element of the photocoupler 204 by a current I.sub.PC corresponding to an error between the detection voltage V.sub.OUTS and the reference voltage V.sub.REF.
(105) For example, the feedback circuit 410 includes an error amplifier 412 and a pass transistor 414. The error amplifier 412 amplifies the error between the detection voltage V.sub.OUTS and the reference voltage V.sub.REF. The pass transistor 414 is, for example, a P-channel MOSFET, and has a source connected to the SH_OUT pin and a gate connected to an output of the error amplifier 412. An output signal of the error amplifier 412, that is, the current I.sub.PC corresponding to the error between the detection voltage V.sub.OUTS and the reference voltage V.sub.REF flows to the pass transistor 414. The pass transistor 414 may be an N-channel MOSFET. In addition, the pass transistor 414 may be an NPN-type or a PNP-type bipolar transistor.
(106) A power supply of the error amplifier 412 may be taken from the SH_OUT pin. In this case, the protection circuit 420 is supplied with power from the power supply line 402.
(107) When detecting an abnormal state, the protection circuit 420 supplies a current to the light emitting element of the photocoupler 204. When an abnormality occurs, the forward current flowing in the light emitting element of the photocoupler 204 increases, the feedback current I.sub.FB increases, the feedback voltage V.sub.FB decreases, and the switching of the switching transistor M1 stops, whereby the circuit is protected.
(108) Although not particularly limited, the abnormal state is an over-voltage state in the present embodiment, and the protection circuit 420 is an OVP circuit that supplies a current I.sub.OVP to the photocoupler 204 when detecting an over-voltage state.
(109) The configuration of the DC/DC converter 200 has been described as above. Next, an advantage thereof will be described.
(110) When the VCC pin is detached from a printed circuit board or a wiring connecting the VCC pin and an output line 208 is disconnected, the supply of the power supply voltage V.sub.CC to the power supply line 402 is blocked. Then, an alternative power supply voltage is supplied to the power supply line 402 from the SH_OUT pin via the power supply path 404. Accordingly, it is possible to maintain an operation of a circuit block (410 and 420) that receives power supply from the power supply line 402.
(111) In this manner, it is possible to enhance the reliability according to the secondary controller 400 according to the second embodiment.
(112) The invention extends to various apparatuses and circuits that are grasped as the block diagram and the circuit diagram of
First Configuration Example
(113)
(114) The power supply capacitor C2 is charged to substantially the same potential as the output voltage V.sub.OUT during the operation of the DC/DC converter 200, and accordingly, the power supply voltage V.sub.CC having substantially the same potential as the output voltage V.sub.OUT is supplied to the VCC pin.
(115) In addition, an anode of the light emitting element of the photocoupler 204 is connected to the power supply capacitor C2 via a resistor in
(116) When the switching operation of the DC/DC converter 200A stops, the output capacitor C1 is discharged by a load current, and a voltage thereof decreases with time. In contrast, the power supply capacitor C2 is discharged by a forward current of the photocoupler 204 and a current flowing in the VCC pin of the secondary controller 400A. The capacity of the power supply capacitor C2 is determined such that the power supply voltage V.sub.CC decreases slower than the output voltage V.sub.OUT in a stop state of the DC/DC converter 200A.
(117) A protection circuit 420A is an over-voltage protection (OVP) circuit. The power supply voltage V.sub.CC is supplied to an over-voltage protection (OVP) pin of a secondary controller 400A via a resistor R.sub.31. The voltage V.sub.CC, obtained by dividing the power supply voltage V.sub.CC by an external resistor R.sub.31 and a built-in resistor R.sub.32 is generated at the OVP pin. The resistor R.sub.32 may be an externally-attached part.
(118) As described above, V.sub.CCV.sub.OUT during a switching operation of the DC/DC converter 200A, and thus, the voltage V.sub.CC of the VCC pin is a voltage corresponding to the output voltage V.sub.OUT. When the voltage V.sub.CC of the OVP pin exceeds the predetermined over-voltage threshold value V.sub.OVP, the protection circuit 420A generates the current I.sub.OVP and drives the photocoupler 204.
(119) The protection circuit 420A is configured to maintain a drive state of the photocoupler 204 until being reset when the voltage of the OVP pin exceeds the predetermined over-voltage threshold value V.sub.OVP.
(120) The protection circuit 420A includes an abnormality detection circuit 421 and a protection transistor 426. When detecting the abnormal state (in this case, the over-voltage state), the abnormality detection circuit 421 maintains an asserted state of an abnormality detection signal S.sub.OVP until being reset. The protection transistor 426 is turned into the on-state in the asserted state of the abnormality detection signal S.sub.OVP.
(121) The abnormality detection circuit 421 includes an over-voltage detection comparator 422 and a latch circuit 424. The over-voltage detection comparator 422 compares the voltage V.sub.CC of the OVP pin with the over-voltage threshold value V.sub.OVP and asserts a comparison signal S.sub.OVP (for example, sets the comparison signal to a high level) when detecting the over-voltage state (V.sub.CC>V.sub.OVP). The latch circuit 424 latches the comparison signal S.sub.OVP. The latch circuit 424 may include a flip-flop. The protection transistor 426 is connected to the light emitting element of the photocoupler 204 via the SH_OUT pin and is turned into the on-state according to an output S.sub.OVP of the latch circuit 424.
(122) The secondary controller 400A may include an under-voltage lockout (UVLO) circuit 430. The UVLO circuit 430 is a reset circuit that asserts a release signal S.sub.RESET (for example, sets the release signal to a low level) and resets the latch circuit 424 when V.sub.CC<V.sub.UVLO is established. When the OVP state of the protection circuit 420A is released by the UVLO circuit 430, the protection transistor 426 is turned off, and the current I.sub.OVP stops flowing.
(123) In the secondary controller 400A, the power supply voltage V.sub.CC is supplied to the feedback circuit 410 and the protection circuit 420A via the power supply line 402.
(124) The configuration of the DC/DC converter 200A has been described as above.
(125) According to the DC/DC converter 200A, the voltage is supplied to the power supply line 402 from the SH_OUT pin via the power supply path 404 even when the open abnormality occurs in the VCC pin. Accordingly, the feedback circuit 410 and the protection circuit 420A can continue the operation, and it is possible to enhance the reliability.
(126) According to the DC/DC converter 200A, another problem which may occur in the DC/DC converter 200 of
(127)
(128) When the output voltage V.sub.OUT exceeds an over-voltage threshold value V.sub.OVP at time t.sub.1, a protection circuit 420 is turned into a state of supplying a current low to a light emitting element of a photocoupler 204 and is fixed (latched) in such a state until being reset. As a result, a feedback current I.sub.FB increases, a feedback signal V.sub.FB decreases, and the switching of a switching transistor M1 stops.
(129) Since the switching of an output capacitor C1 stops when the switching of the switching transistor M1 stops, the output voltage V.sub.OUT gradually decreases with time, and the power supply voltage V.sub.CC supplied to a secondary controller 400 also gradually decreases. Therefore, when the output voltage V.sub.OUT decreases, the protection circuit 420 becomes inoperable and hardly maintains the current I.sub.OVP.
(130) When the current low (and the current I.sub.ERR) becomes zero at time t.sub.2 due to the decrease of the output voltage V.sub.OUT, that is, the power supply voltage V.sub.CC, the feedback current I.sub.FB also becomes zero, the feedback signal V.sub.FB rises, and the switching of the switching transistor M1 restarts. The restart of switching causes the output voltage V.sub.OUT to start rising again.
(131) When an over-voltage factor remains, the output voltage V.sub.OUT reaches the over-voltage threshold value V.sub.OVP again. The DC/DC converter 200 alternately repeats the operation and stop in a time-division manner (referred to as an intermittent mode).
(132) There is a case where heat generation of circuit elements constituting the DC/DC converter 200, more specifically, a synchronous rectification transistor M2 and the switching transistor M1 becomes a problem. In the intermittent mode of
(133) Next, the over-voltage protection operation of the DC/DC converter 200A in
(134)
(135) The DC/DC converter 200 is in a normal state before time to, and the output voltage V.sub.OUT is stabilized at its target value V.sub.OUT(REF). At time to, a certain abnormality occurs, and an output voltage V.sub.OUT deviates from a target value V.sub.OUT(REF) and starts to rise.
(136) As the output voltage V.sub.OUT rises, the supply voltage V.sub.CC and the voltage V.sub.CC of the OVP pin rise. Further, when the voltage V.sub.CC exceeds the over-voltage threshold value V.sub.OVP at time t.sub.1, the protection circuit 420 is turned into a state of supplying the current I.sub.OVP to the light emitting element of the photocoupler 204 and is fixed (latched) in such a state. As a result, a feedback current I.sub.FB increases, a feedback signal V.sub.FB decreases, and the switching of a switching transistor M1 stops.
(137) Since the switching of an output capacitor C1 stops when the switching of a switching transistor M1 stops, the output voltage V.sub.OUT gradually decreases with time, and the power supply voltage V.sub.CC supplied to the secondary controller 400A also gradually decreases. The output voltage V.sub.OUT decreases to 0 V at time t.sub.2. In contrast, the power supply voltage V.sub.CC decreases slower than the output voltage V.sub.OUT.
(138) When the voltage V.sub.CC of the OVP pin decreases to the UVLO voltage V.sub.UVLO at time t.sub.3, the protection state of the protection circuit 420A is released, and low becomes zero. As a result, the feedback current I.sub.FB also becomes zero, the feedback signal V.sub.FB rises, and the switching of the switching transistor M1 restarts. The output voltage V.sub.OUT rises again due to the restart of switching, and the power supply voltage V.sub.CC also rises.
(139) When an over-voltage factor remains, the output voltage V.sub.OUT rises above the target voltage V.sub.OUT(REF) again. Further, when the voltage V.sub.CC of the OVP pin exceeds the over-voltage threshold value V.sub.OVP, the protection state is formed again. The DC/DC converter 200A alternately repeats the operation and stop in a time-division manner while the over-voltage factor continues.
(140) The operation of the DC/DC converter 200A has been described as above. According to the DC/DC converter 200A, a stop period in the intermittent mode can be made longer than that in the DC/DC converter 200 in
(141) The length of the stop period can be determined based on a capacitance value of the power supply capacitor C2 so as to fall within an appropriate temperature range regardless of decrease speed of the output voltage V.sub.OUT.
(142) Meanwhile, the stop period in
(143) The following advantage of the DC/DC converter 200A in
(144) In this second comparison technique, when a protection circuit 420 drives the photocoupler 204 in an abnormal state (for example, an over-voltage state), an output capacitor C1 is discharged by a forward current and an output current, and thus, an output voltage V.sub.OUT decreases. When the output voltage V.sub.OUT decreases, the forward current (I.sub.OVP) of the photocoupler 204 decreases so that the light emission stops, the operation on the primary side restarts, the output voltage V.sub.OUT rises, and the photocoupler 204 can emit light. By repeating this operation, equilibrium is achieved at a certain voltage level in the over-voltage state when the output voltage V.sub.OUT is higher than 0 V.
(145) There is also a case where it is desired to completely stop switching on the primary side during a stop period and to completely decrease the output voltage V.sub.OUT to 0 V depending on the application. This is a problem that may occur in the second comparison technique.
(146) According to the DC/DC converter 200A of
(147) Modification
(148)
(149) The auto-reset circuit 428 includes a timer circuit, and resets the latch circuit 424 after a lapse of a predetermined time since the protection circuit 420B enters the OVP state. According to this modification, it is possible to set the stop period in accordance with the time measured by the auto-reset circuit 428.
(150) In the secondary controller 400C of
Second Configuration Example
(151)
(152) A SOURCE pin is a ground terminal of the synchronous rectification controller 300D. A GATE pin and a DRAIN pin are connected to a gate and a drain of the synchronous rectification transistor M2. The power supply voltage V.sub.CC is also supplied to the synchronous rectification controller 300D from the power supply line 402. The synchronous rectification controller 300D may be built in the secondary controllers 400B and 400C according to the modifications of
(153) The invention has been described as above based on the embodiments. Those examples are illustrative, and it is understood by those skilled in the art that various types of modification examples can be made in combinations of the respective components and the respective processes, and further, such modification examples are included in a range of the invention. Hereinafter, such modifications will be described.
(154) First Modification
(155) The protection circuit 420 is not limited to the over-voltage protection circuit. For example, the protection circuit 420 may detect a non-switchable state where the synchronous rectification transistor M2 is not switchable and be turned into an activated state in the non-switchable state, and drive the light emitting element of the photocoupler 204. For example, the protection circuit 420 may detect an open abnormality of a GATE pin of the secondary controller 400 or may detect an open abnormality of a DRAIN pin of the secondary controller 400.
(156) Second Modification
(157) Although the synchronous rectification-type flyback converter has been taken as an example in the embodiment, the invention is also applicable to a diode rectification-type flyback converter. In addition, the invention is also applicable to an LLC converter.
(158) Third Modification
(159) The configuration of the power supply path 404 is not limited to the diode as illustrated in
(160) Fourth Modification
(161) As in the description relating to the second comparison technique described above, an anode of a light emitting element of the photocoupler 204 of
(162) Fifth Modification
(163) The power supply voltage supplied to the VCC pin of the secondary controller 400 is not limited to the output voltage V.sub.OUT or the voltage generated by the auxiliary power supply circuit 210 in
(164) Incidentally, arbitrary technical features of the first embodiment and arbitrary technical features of the second embodiment can be combined within a scope where there is no factor inhibiting such features, and such a combined technique is also included in the scope of the invention.
(165) Application
(166) Next, an application of the DC/DC converter 200 described in the first and second embodiments will be described. The DC/DC converter 200 can be used in an AC/DC converter 100.
(167) The AC/DC converter 100 includes a filter 102, a rectifier circuit 104, a smoothing capacitor 106, and the DC/DC converter 200. The filter 102 removes noise of an AC voltage V.sub.AC. The rectifier circuit 104 is a diode bridge circuit that performs full-wave rectification of the commercial AC voltage V.sub.AC. The smoothing capacitor 106 smoothes the full-wave rectified voltage and generates the DC voltage V.sub.IN. The DC/DC converter 200 receives the DC voltage V.sub.IN and generates the output voltage V.sub.OUT.
(168)
(169)
(170) A plug 902 receives a commercial AC voltage V.sub.AC from an electrical outlet (not illustrated). The AC/DC converter 100 is mounted inside a housing 904. The DC output voltage V.sub.OUT generated by the AC/DC converter 100 is supplied to a load, such as a microcomputer, a digital signal processor (DSP), a power supply circuit, an illumination device, an analog circuit, and a digital circuit, which is mounted inside the same housing 904.
(171) While the preferred embodiments of the present invention have been described using specific terms, such description is for illustrative purposes only, and it is to be understood that changes and variations may be made without departing from the spirit or scope of the appended claims.