Heating chamber system and method for insect extermination
10477853 ยท 2019-11-19
Assignee
Inventors
- Cameron Todd Wheeler (Edmonds, WA, US)
- Rosalie Siobhan Eckert-Jantzie (Seattle, WA, US)
- Tiffany Michelle Larson (Seattle, WA, US)
- Matthew John Scanlan (Seattle, WA, US)
Cpc classification
A01M13/003
HUMAN NECESSITIES
A01M1/2094
HUMAN NECESSITIES
A01M19/00
HUMAN NECESSITIES
F24H3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
G06F3/0488
PHYSICS
A01M19/00
HUMAN NECESSITIES
F24H3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A heating chamber system for heat-treating items infested by insects, and methods for manufacturing and using same. The heating chamber system includes an enclosed heating chamber; a bottom portion defining a portion of the enclosed heating chamber and includes a floor skirt and a floor; a top portion defining a portion of the enclosed heating chamber and including a plurality of sidewalls and a roof; and a collapsible architecture configured to support the top portion.
Claims
1. A heating chamber system comprising: an enclosed heating chamber; a bottom portion defining a lower portion of the enclosed heating chamber and includes a floor skirt and a floor; a top portion defining an upper portion of the enclosed heating chamber and including a plurality of sidewalls and a roof; a collapsible architecture configured to support the top portion; and a heating system comprising: a heater configured to generate and expel heated air, the heater including a set of electrically isolated heating elements; a control system operably coupled to the heater and configured to control the generation of the heated air by the heater, the control system including: a touch-screen interface; and more than two electrically isolated power cord assemblies configured to simultaneously provide power of a same voltage to a respective electrically isolated heating element of the set of electrically isolated heating elements, the power of the same voltage originating from separate outlet receptacles associated with one or more circuits having the same voltage that the power cord assemblies are respectively plugged into simultaneously, each power cord assembly of the power cord assemblies having a cord and a plug; wherein the control system is operably connected to a remote user device via a wireless network such that the control system can send data regarding a state of the heating chamber to the user device and such that the user device can send control instructions to the control system such that the control system controls the state of the heating chamber based on the control instructions received from the user device; wherein the control system is configured to generate a treatment cycle based on the instructions received from the remote user device and the touch-screen interface, where the treatment cycle includes: a first portion that substantially utilizes a maximum power available from the one or more power circuits that the heating chamber system draws the power from, the first portion having a duration of about 3 hours; and a second portion after the first portion having a lower power-consumption mode that utilizes 80% or less of the maximum power available from the one or more power circuits; wherein the control system is further configured to generate the treatment cycle based at least in part on a received first indication of whether the power cord assemblies are coupled with two or three separate electrical power circuits of the one or more power circuits, the first indication receivable via at least one of the user device and the touch screen interface; wherein the control system is further configured to generate the treatment cycle based at least in part on a received second indication of an amperage of the two or three separate electrical power circuits of the one or more power circuits, the second indication receivable via at least one of the user device and the touch-screen interface.
2. The heating chamber system of claim 1, further comprising the heater disposed within the enclosed heating chamber.
3. The heating chamber system of claim 1 further comprising an elongated heating assembly coupled to the heater and configured to receive the heated air from the heater and introduce at least a portion of the heated air to the enclosed heating chamber.
4. The heating chamber system of claim 3, wherein the elongated heating assembly comprises a heating tube having an air-permeable mesh strip that defines a portion of a length of the heating tube.
5. A heating chamber system for treating items infested by insects comprising: an enclosed heating chamber; a bottom portion defining a lower portion of the enclosed heating chamber and including a floor skirt and a floor; a top portion defining an upper portion of the enclosed heating chamber and including a plurality of sidewalls and a roof, the top portion coupled to the floor skirt about a bottom edge of the top portion; a collapsible architecture configured to support the top portion; a heater disposed within the enclosed heating chamber and configured to generate and expel heated air, the heater including a heating array having four electrically isolated heating elements; an elongated heating assembly coupled to the heater configured to receive the heated air and introduce at least a portion of the heated air to the enclosed heating chamber; a control system disposed external to the heating chamber and operably coupled to the heater and configured to control the generation of the heated air by the heater, the control system including: a touch-screen interface configured to present controls for the heater; and four electrically isolated power cord assemblies configured to simultaneously provide power of a same voltage to a respective heating element of the four electrically isolated heating elements, the power of the same voltage originating from four separate outlet receptacles associated with one or more circuits having the same voltage that the power cord assemblies are respectively plugged into simultaneously, each power cord assembly of the power cord assemblies having a cord and a plug; wherein the control system is operably connected to a remote user device via a wireless network such that the control system sends data regarding a state of the heating chamber to the user device and such that the user device sends control instructions to the control system and the control system controls the state of the heating chamber based on the control instructions received from the user device; wherein the control system is configured to generate a heating treatment cycle based on the instructions receivable from the remote user device and the touch-screen interface, where the treatment cycle includes: a first portion that substantially utilizes a maximum power available from the one or more power circuits that the heating chamber system draws the power from, the first portion having a duration of about 3 hours; and a second portion after the first portion having a lower power-consumption mode that utilizes 80% or less of the maximum power available from the one or more power circuits; wherein the control system is further configured to generate the treatment cycle based at least in part on a received first indication of whether the power cord assemblies are coupled with two or three separate electrical power circuits of the one or more power circuits, the first indication receivable via the user device and the touch-screen interface; and wherein the control system is further configured to generate the treatment cycle based at least in part on a received second indication of an amperage of the two or three separate electrical power circuits of the one or more power circuits, the second indication receivable via the user device and the touch-screen interface.
6. The heating chamber system of claim 5, wherein the heating chamber system is configured to assume a disassembled configuration operable to fit through standard doors, and wherein the heating chamber system is configured assume an assembled configuration that is not operable to fit through the standard doors.
7. A plurality of separate heating chamber systems for treating items infested by insects, the plurality of separate heating chamber systems each including the heating chamber system of claim 5, wherein the user device is remote from each separate heating chamber system of the plurality of separate heating chamber systems and is configured to receive the data regarding the state of the each separate heating chamber system of the plurality of separate heating chamber systems and control the each separate heating chamber system of the plurality of separate heating chamber systems.
8. The heating chamber system of claim 5, wherein the touch-screen interface and the user device are configured to display: temperature detected by one or more sensors associated with the heating chamber, current air temperature of the heating chamber, elapsed time of the treatment cycle, and estimated time remaining in the treatment cycle.
9. The heating chamber system of claim 5, wherein the wireless network comprises the Internet.
10. The heating chamber system of claim 5, wherein the user device receives an alert from the control system when: the treatment cycle begins; when the treatment cycle ends; at a defined time before the treatment cycle is estimated or scheduled to end; and when the heating chamber system experiences a fault or error state.
11. The heating chamber system of claim 5, wherein the first portion of the treatment cycle that utilizes a maximum power available from the one or more power circuits that the heating chamber system draws the power from comprises having all of the four electrically isolated heating elements active; and wherein the second portion of the treatment cycle having the lower power-consumption mode that utilizes 80% or less of the maximum power available from the one or more power circuits comprises shutting off a first subset of the four electrically isolated heating elements so that a second subset of remaining active heating elements of the four electrically isolated heating elements utilizes 80% or less of the maximum power available from the one or more power circuits.
12. The heating chamber system of claim 11, wherein the four electrically isolated heating elements consists of five electrically isolated heating elements, wherein the first subset consists of one heating element of the five electrically isolated heating elements and wherein the second subset consists of four heating elements of the five electrically isolated heating elements that are different from the one heating element of the first subset.
13. The heating chamber system of claim 12, wherein each heating element of the five electrically isolated heating elements can consume four amperes of current, wherein the five electrically isolated heating elements can consume 20 amperes of current, and wherein the second subset consumes 16 amperes of current.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(43) It should be noted that the figures are not drawn to scale and that elements of similar structures or functions are generally represented by like reference numerals for illustrative purposes throughout the figures. It also should be noted that the figures are only intended to facilitate the description of the preferred embodiments. The figures do not illustrate every aspect of the described embodiments and do not limit the scope of the present disclosure.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(44) Since currently-available insect extermination systems are deficient, a heating chamber that provides for extermination of insects can prove desirable and provide a basis for a wide range of applications, such as portability of the system, easy assembly and disassembly of the system, and treatment of wide variety of objects of a wide variety of sizes. This result can be achieved, according to one embodiment disclosed herein, by a heating chamber system 100 as illustrated in
(45) Turning to
(46) The tent 105 is supported by an architecture 125 that comprises a plurality of poles 126 and a plurality of headers 127. In various embodiments, the architecture 125 can comprise any suitable rigid materials including metal, a plastic, wood, carbon fiber, or the like. In further embodiments, the architecture 125 can be collapsible and/or configured for disassembly. For example, the architecture 125 can comprise various fittings that couple the poles 126 and headers 127. In some embodiments, the poles 126 and/or headers 127 can be collapsible along their length. In further embodiments, the tent 105 can be erected via any suitable system, which may or may not include the architecture 125. For example, in some embodiments, erection of the tent 105 can comprise suspension via ropes or lines, erection via inflatable members in the tent 105, or the like. Additionally, as shown in
(47) Although various embodiments shown and described herein comprise a heating chamber system 100 having a cuboid shape, this should not be construed to be limiting on the numerous other shapes of a chamber system 100 that are within the scope and spirit of the present invention. For example, in further embodiments, the heating chamber 120 can be spherical, hemispherical, cylindrical, ovoid, a polyhedron, a frustum, or the like.
(48) Additionally, the example configurations of the tent 105 and portions of the tent 105 should not be construed to be limiting on the many variations that are within the scope and spirit of the present invention. For example, in some embodiments, one or both of the skirts 116, 113 can be absent and the walls 111 can extend to the floor 116 and/or roof 112.
(49) In some embodiments, the top and bottom portions 110, 115 can be detachably coupled in any suitable way during operation, including Velcro, a zipper, snaps, hook-and-loop, or the like. However, in other embodiments, the top and bottom portions 110, 115 do not need to be coupled and can merely reside adjacent to one another.
(50) Furthermore, various embodiments can comprise a chamber system 100 of any suitable size, including a chamber system 100 configured for treating small objects (e.g., a hair brush or wallet); medium sized objects (e.g., clothing, luggage, purse or backpack); large objects (e.g., furniture); and extra-large objects (e.g., vehicles, and the like).
(51) As described in more detail herein, the heating chamber system 100 can comprise one or more heaters 130 that are configured to introduce heat into the chamber 120, which can be used to treat various items 150 that are present within the chamber 120. In various embodiments, the one or more heaters 130 can be configured to be external and/or internal to the chamber 120. For example,
(52) The one or more heater 130 can be controlled in various suitable ways. For example, a controller 190 can be operably coupled to the heater 130 via a line 191. In some embodiments, the controller 190 can be disposed external to the chamber 120, which may be desirable because components of the controller 190 can be heat sensitive or at least can have a longer operating life if not directly exposed to heat generated within the chamber 120. Accordingly, in various embodiments, the line 191 can extend into the chamber 120 (e.g., extend through the skirt 116 of the base portion 115 as illustrated in
(53) In various embodiments, the controller 190 can comprise an interface 192 that allows users to program or otherwise interact with the controller 190, which in turn can allow users to control the heating chamber system 100. The interface 192 can include any suitable interface display and/or controls including a touch-screen, one or more buttons, or the like. Power can be provided to the controller and/or heater 130 in various suitable ways, including via one or more controller power input receptacles 193 as described in more detail herein. Control of the one or more heaters 130 via the controller 190 is also discussed in more detail herein.
(54)
(55) In one embodiment, as illustrated in
(56) The heating tube 205 can define a cavity 240 (shown in
(57) Alternatively and/or in addition, the heating tube 205 can comprise a flexible material (e.g., fabric, metal, plastic, or the like) that maintains shape via a form 220. For example, as shown in
(58) Hot air can be generated by the heater 130 and introduced into the cavity 240 of the heating tube 205, where such hot air can exit the cavity 240 of the heating tube 205 via ports 225, 230. As shown in detail in
(59) For example, as illustrated in
(60) Additionally, the corner portions 215 can comprise one or more corner ports 230, which can be configured to direct air upward toward the roof 112, toward the walls 111 and/or within the chamber 120. For example, referring to
(61) The ports 225, 230 can comprise any suitable structure that facilitates air passing out of the heating tube cavity 240. For example, in one preferred embodiment, the ports 225, 230 can comprise a grommet that defines a hole in the body of the heating tube 205. In some embodiments, ports 225, 230 can maintain a fixed size or air transmission rate. However, in some embodiments, the size or air transmission rate of ports 225, 230 can be selected to provide for increased air flow, decreased airflow, or no airflow.
(62) The example configuration of ports 225, 230 shown herein should not be construed to limit the wide variety of configurations of ports 225, 230. For example, in various embodiments, there can be any suitable plurality of ports arranged in any desirable positions or configuration on the heating tube 205.
(63) In further embodiments, as illustrated in
(64) Turning to
(65) As illustrated in
(66) Additionally, the seams 600 can be desirable because the seams can provide for folding of the bottom portion 115. For example, as illustrated in
(67) The tent 105 and heating assembly 200 can comprise various suitable materials, including canvas, nylon, insulating foam, vinyl and the like. In some embodiments, parts such as the top portion 110, bottom portion 115 and/or heating tube 205 can comprise a single layer of material or can comprise various suitable layers and/or cavities. For example, in some embodiments, the top portion 110, bottom portion 115 and/or heating tube 205 can be inflatable and/or comprise insulation.
(68) In one example embodiment, as illustrated in
(69) Additionally and/or alternatively, various portions can be actively inflated. For example, air can be directed into non-air-permeable cavities to inflate such cavities, which may be desirable for purposes of insulation and/or structural support.
(70) As discussed herein, exposing items 150 disposed with the chamber 120 to heated air for a certain period of time and at a certain temperature can kill insects such as bed bugs that may be residing within the objects 150. Some objects, or arrangements of objects 150, are more conducive to uniform heating within the chamber 120, which can increase the efficacy of such heat treatment. However, other objects 150 or arrangements of objects 150 are not conducive to uniform heating within the chamber 120, which may be due to thickness, presence of air cavities, or the like.
(71) Accordingly, when treating such objects 150, additional heading structures or elements can be desirable. For example,
(72) The elongated branch tube 915 can extend from the manifold 910 to a cap end 918 (shown in
(73) For objects 150 where direct application of heat is desired, the branch tube 915 can be selectively folded or laid in such objects 150 to provide more direct exposure to heated air. For example,
(74) In further embodiments, the heating assembly 200 can comprise a plurality of branch tubes 915, which can originate from one or more manifolds 910 located in any desirable position in the heating assembly 200. For example, although the example embodiment of
(75) In further embodiments, various other structures can be implemented to provide for more direct application of heated air. For example,
(76) In various embodiments, the panel body 1505 can be rigid and/or flexible. For example,
(77) Turning to
(78) In some embodiments, the heater 130 can comprise various control and/or safety mechanisms. For example,
(79) In various embodiments, it can be desirable for a heating chamber system 100 to be configured to minimize total treatment time. One factor that affects heat transfer (heating up items) is temperature differencethe temperature difference between the hot working fluid (e.g., air) and the cold item being treated. The larger the temperature difference, the faster the heat transfer. Accordingly, in some embodiments, the heating chamber system 100 can be configured to increase its internal air temperature as fast as possible to a target maximum temperature.
(80) For example,
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(82) In contrast, in the second scenario, the internal chamber temperature 2140 increases more rapidly than the internal chamber temperature 2130 of the first scenario, which accordingly raises the item temperature 2145 in the second scenario faster than the item temperature 2135 in the first scenario. Given the more rapid increase, the item temperature 2145 reaches the lethal temperature 2110 faster at time T.sub.1, illustrated by line 2148.
(83) Accordingly, in various embodiments, it can be desirable to raise the temperature in the chamber 120 as fast as possible so as to minimize treatment time. However, in some embodiments, a limitation to heating air within the chamber 120 can be the amount of power that can be consumed from an electrical circuit that powers heaters 130, fans, or the like. In some embodiments, a plurality of independent electrical circuits can be employed to power the heating chamber system 100, but in various settings, access to a plurality of independent circuits is limited by the number of receptacles associated with individual circuits that are available within reach of a location within a building.
(84) In some embodiments, the heating chamber system 100 can be configured to work with one or more individual circuits (e.g., two or fewer circuits; three or fewer circuits; exactly two circuits, exactly three circuits, or the like). For example,
(85) As shown in
(86) In the example of
(87) In
(88) A controller 190 having a plurality of power input receptacles 193 and associated power cord assemblies 2205 can be desirable because such a configuration can provide for using the heating chamber system 100 in a variety of locations regardless of the configuration of power outlets 2250 and receptacles 2251. Although the present example illustrates a controller 190 having four power input receptacles 193 associated with a respective power cord assembly 2205, further embodiments can comprise any suitable number of power input receptacles 193 and power cord assemblies 2205 (e.g., one, two, three, four, five, six, seven, eight, nine, or the like). Additionally, a power input receptacle 193 and power cord assembly 2205 can be configured in other suitable ways in further embodiments. For example, in some embodiments, input receptacles 193 need not be physically separate. For example, the controller 190 can instead comprise single power input receptacle 193 having a power cord assembly 2205 that splits into any suitable number of respective cords 2206 and plugs 2207.
(89) In the United States, electrical circuits conventionally come in two common varieties: 15 ampere and 20 ampere. 15 ampere is common for residential construction (e.g., in people's homes) and 20 ampere is common for commercial construction (e.g., apartments, condos, hotels, hospitals, and the like). Some embodiments are configured to utilize all of the energy possible in the beginning of a treatment cycle to increase the chamber's internal air temperature as quickly as possible and lower the overall treatment time.
(90) However, National Electrical Code (NEC) Article 100 states that any Continuous Load (a load lasting more than 3 hours) must operate at not more than a maximum current of 80% of the circuit capacity. For example, a device could utilize 15 amperes on a 15 ampere circuit for no more than 3 hours. A device that will operate for more than 3 hours must therefore consume no more than 12 amperes on a 15 ampere circuit.
(91) In some embodiments, a heating chamber system 100 can be expected to operate for more than 3 hours during a cycle. In such embodiments, it can be desirable to utilize 100% of a circuit's current capacity initially during a treatment and not the 80% mandated by NEC Article 100. Accordingly, some embodiments can employ a current consumption method to consume as much current as possible while staying within any limitations or requirements for continuous loads that may be applicable (e.g., the NEC, or the like).
(92) In one example embodiment, the control system 190 can utilize the maximum power available on a circuit for a time of less than 3 hours. After that time, if the treatment is not complete, the heating chamber system 100 can switch to a lower power-consumption mode where it utilizes an amount of power allowed by the NEC's 80% maximum load requirement.
(93) In various embodiments, the heating chamber system 100 can comprise a heater 130 or other heating array that includes a plurality of independent heating elements as illustrated in
(94) In such embodiments, each individual heating element 2520, 2011 can consume an approximate known amount of electric current and the control system 190 or a heater controller can selectively activate or reactive individual heating elements to achieve a desired power consumption.
(95) For example, in one embodiment, a heater 130 can comprise five separate heating elements that each consume four amperes of current. Using the 20 ampere example illustrated in
(96) The above examples are only intended to provide example embodiments of power consumption methods, and should not be construed to be limiting on the many embodiments that are within the scope and spirit of the present disclosure. Desired power consumption can vary depending on the treatment parameters and treatment time elapsed. Additionally, power consumption methods can be modified based on laws and electrical conventions within any jurisdiction, including but not limited to the United States. Additionally, in further embodiments, another method to achieve variable current consumption can comprise controlling the amount of electric current allowed to flow through one or more heating element(s).
(97) The heating chamber system 100 can be controlled in various suitable ways. For example, in one embodiment, the one or more heaters 130 can be set to a desired air temperature, which may or may not be associated with a timer. In further embodiments, the heating chamber system 100 can comprise a sensing array that comprises one or more temperature sensors 2000, that are operably connected to a control system 190 as illustrated in
(98) In some embodiments, the control system 190 can be configured to modify the temperature of portions of the chamber and/or control the treatment time of items 150 within the chamber based on sensing data received from the one or more sensors 2000. In one example, where data from the one or more sensors 2000 indicates that the overall chamber temperature is too low or too high, the control system 190 can raise or lower the temperature accordingly. In another example, where data from the one or more sensors 2000 indicates that temperature of a portion of the chamber or item is too low or too high, the control system 190 can raise or lower the temperature accordingly.
(99) Chamber temperature can be raised and/or lowered in various suitable ways. For example, the temperature of air being generated by the one or more heaters 130 can be raised or lowered; the air flow to portions of the heating assembly 200 can be increased or decreased (e.g. to the heating tube 205, the branch tube 915 and/or heating panel 1500); the air flow out of ports, either individually or as a group can be increased or decreased, or the like.
(100) In further embodiments, one or more heating chamber systems 100 can be controlled remotely and/or locally via a user device 2610 and/or interface 192 of the control system 190 as illustrated in the heating chamber communication network 2600 of
(101) Additionally, in various embodiments, data associated with a heating chamber system 100 can be tracked and logged, which can provide for oversight by managers of workers using the one or more heating chamber systems 100 associated with the communication network 2600. For example, data such as treatment cycle times, durations, temperature readings, treatment location, and the like can be logged and presented on various suitable user devices 2610.
(102) In further embodiments, alerts can be provided based on various conditions of a heating chamber system 100. For example various user devices 2610 can receive an alert when a treatment cycle begins; when a treatment cycle ends; at a defined time before a treatment cycle is estimated or scheduled to end; if a heating chamber system 100 experiences a fault or error state; or the like.
(103) Accordingly, in some embodiments, workers using a heating chamber system 100 to treat items at a location can setup the heating chamber system 100, initiate a treatment cycle and then monitor the treatment cycle remotely and return to the location at or near when the treatment cycle is complete or to attend to errors, faults or other issues that may arise during a treatment cycle. In other words, in various embodiments, workers need not be present at the location to monitor a treatment cycle, which can be desirable for worker productivity, especially where treatment cycles last a number of hours and/or where workers are attending to a plurality of a heating chamber system 100 at the same time. For example, a team of workers can setup a first a heating chamber system 100 in a first room of a hotel and initiate a first treatment cycle and monitor the first treatment cycle remotely while setting up further heating chamber systems 100 in other rooms of the hotel.
(104)
(105) Although the user device 2610 is illustrated as being a smart phone in the embodiment shown in
(106)
(107) Accordingly, a heating chamber system 100 that can be transported to various locations and assembled can be desirable. For example, in various embodiments, it can be desirable for the heating chamber system 100 to assume an assembled configuration and a disassembled configuration, where the disassembled configuration is operable to fit through standard doors (i.e., a door having a width of 20, 24, 28, 210, 30 or 36 and a height of 66, 68, 70 or 80), whereas the assembled configuration would not be operable to fit through such standard doors. In other words, in various embodiments, it can be desirable for the heating chamber system 100 to be assembled and disassembled such that it can be transported to and from rooms within houses, offices, hotels and the like. In one example, assembly of the heating chamber system 100 can include steps as illustrated sequentially in
(108) Returning to the method 2700, in block 2715, power cords are plugged into power outlets associated with one or more electrical circuits (and in some preferred embodiments, exactly two or three electrical circuits). In block 2720, a number of circuits is selected via the interface 192 of the control system 190, and in block 2725, the amperage of the one or more circuits is selected via the interface 192 of the control system 190.
(109) For example, as discussed above, in various embodiments, the heating chamber system 100 can be configured to be transported to various locations such as different rooms within a hotel, different offices within a building, different rooms within a house, and the like. Accordingly, it can be desirable to have the heating chamber system 100 configurable so that it can operate with and adapt to the varying availability and amperage of power outlets, receptacles and separate circuits at each given location.
(110) For example, as illustrated in
(111)
(112) Returning to the method 2700 of
(113) Returning to the method 2700 of
(114) Although,
(115) The described embodiments are susceptible to various modifications and alternative forms, and specific examples thereof have been shown by way of example in the drawings and are herein described in detail. It should be understood, however, that the described embodiments are not to be limited to the particular forms or methods disclosed, but to the contrary, the present disclosure is to cover all modifications, equivalents, and alternatives.