Cam-switching device and method of controlling cam-switching device
10480363 ยท 2019-11-19
Assignee
Inventors
Cpc classification
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2800/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/0052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/0207
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0005
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L2013/001
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F01L13/0036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F01L13/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D13/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A cam-switching device switches between first and second cams provided so as to correspond to intake exhaust valves of an engine. In a case of switching from the first cam to the second cam, a cylinder resting unit stops the opening and closing operations of the intake and exhaust valves in the same combustion cycle, and a cam shaft moving unit starts sliding the cam shaft in a first cam angle range. In a case of switching from the second cam to the first cam, the cylinder resting unit stops the opening and closing operations of the intake and exhaust valves in the same combustion cycle, and the cam shaft moving unit starts sliding the cam shaft in a second cam angle range.
Claims
1. A cam-switching device that selectively switches between a first cam and a second cam to make valve characteristics of intake and exhaust valves of an engine variable, the first cam and the second cam being provided corresponding to each of the intake and exhaust valves and having different cam profiles, each of the cam profiles being determined such that a first cam angle range where a valve lift amount of the first cam is greater than a valve lift amount of the second cam and a second cam angle range where a valve lift amount of the second cam is greater than a valve lift amount of the first cam are formed, and the cam-switching device comprising: a cam shaft configured to rotate in conjunction with a crank shaft of the engine and provided such that the first cam and the second cam rotate together; a cam shaft moving unit comprising an intake-side slide groove and an intake-side electromagnetic solenoid, and an exhaust-side slide groove and an exhaust-side electromagnetic solenoid, configured to slide the cam shaft in an axial direction to selectively switch between the first cam and the second cam; a cylinder resting unit comprising a rocker arm, a bracket, a hydraulic tappet, a needle, and a third electromagnetic solenoid, configured to stop opening and closing operations of the intake and exhaust valves to deactivate a cylinder; and an electronic control unit (ECU) configured to control the cylinder resting unit to stop the opening and closing operations of the intake and exhaust valves in a same combustion cycle and control the cam shaft moving unit to start sliding the cam shaft in the first cam angle range in a case of switching from the first cam to the second cam, and to control the cylinder resting unit to stop the opening and closing operations of the intake and exhaust valves in the same combustion cycle and control the cam shaft moving unit to start sliding the cam shaft in the second cam angle range in a case of switching from the second cam to the first cam.
2. The cam-switching device according to claim 1, further comprising: the rocker arm configured to swing according to the cam profiles of the first cam and the second cam and presses the intake and exhaust valves against a restoring force of a valve spring, wherein the cylinder resting unit causes the rocker arm to swing around a point contacting the intake and exhaust valves as a fulcrum.
3. The cam-switching device according to claim 1, wherein the engine is an inline multi-cylinder engine comprising a plurality of first and second cams, in which plural cylinders are arranged in line, wherein the plurality of the first cams and the plurality of the second cams respectively correspond to each of the intake and exhaust valves of the plural cylinders, the ECU controls the cylinder resting unit to stop the opening and closing operations of the intake and exhaust valves provided in the plural cylinders in the same combustion cycle, and control the cam shaft moving unit to start sliding the cam shaft in the axial direction in the first cam angle range that is set for the first cam and the second cam corresponding to one cylinder of the plural cylinders and the first cam angle range is a range where valve lift amounts of the first cam and the second cam corresponding to another cylinder of the plural cylinders are zero, in a case of switching from the first cam to the second cam, and the ECU controls the cylinder resting unit to stop the opening and closing operations of the intake and exhaust valves provided in the plural cylinders in the same combustion cycle, and control the cam shaft moving unit to start sliding the cam shaft in the axial direction in the second cam angle range that is set for the first cam and the second cam corresponding to the one cylinder, and the second can angle range is a range where valve lift amounts of the first cam and the second cam corresponding to the another cylinder are zero, in a case of switching from the second cam to the first cam.
4. A method of controlling a cam-switching device including a first cam and a second cam provided to each of intake and exhaust valves of an engine and having different cam profiles, each of the cam profiles being determined such that a first cam angle range where a valve lift amount of the first cam is greater than a valve lift amount of the second cam and a second cam angle range where a valve lift amount of the second cam is greater than a valve lift amount of the first cam are formed, a cam shaft configured to rotate in conjunction with a crank shaft of the engine and provided such that the first cam and the second cam are rotatable together, a cam shaft moving unit comprising an intake-side slide groove and an intake-side electromagnetic solenoid, and an exhaust-side slide groove and an exhaust-side electromagnetic solenoid, configured to slide the cam shaft in an axial direction to selectively switch between the first cam and the second cam, and a cylinder resting unit comprising a rocker arm, a bracket, a hydraulic tappet, a needle, and an electromagnetic solenoid, configured to stop opening and closing operations of the intake and exhaust valves, the method comprising: stopping the opening and closing operations of the intake and exhaust valves in a same combustion cycle and start sliding the cam shaft in the first cam angle range in a case of switching from the first cam to the second cam; and stopping the opening and closing operations of the intake and exhaust valves in a same combustion cycle and start sliding the cam shaft in the second cam angle range in a case of switching from the second cam to the first cam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENTS
(11) Hereinafter, an embodiment of the present disclosure will be described with reference to the accompanying drawings. An engine 100 illustrated in
(12) The cam switching mechanism 1 includes an intake-side cam switching mechanism 10 and an exhaust-side cam switching mechanism 20. The intake-side cam switching mechanism 10 includes: an intake-side dual cam shaft 12 in which an intake cam 11 is provided; and an intake-side slide groove (refer to
(13) Among these, a set of the intake-side slide groove 13 and the intake-side electromagnetic solenoid 14 and a set of the exhaust-side slide groove 23 and the exhaust-side electromagnetic solenoid 24 configure an example of the cam shaft moving unit according to the present disclosure together with the ECU 3. In addition, the intake cam 11 provided in the intake-side dual cam shaft 12 includes two kinds of cams (a standard intake cam 15 and a low-speed cam 16) having different cam profiles. The exhaust cam 21 provided in the exhaust-side dual cam shaft 22 includes two kinds of cams (a fast-opening cam 25 and a standard exhaust cam 26) having different cam profiles. The standard intake cam 15 and the fast-opening cam 25 are examples of the first cam according to the present disclosure, and the low-speed cam 16 and the standard exhaust cam 26 are examples of the second cam according to the present disclosure.
(14) The respective portions included in the exhaust-side cam switching mechanism 20, the exhaust-side dual cam shaft 22, the exhaust-side slide groove 23, and the exhaust-side electromagnetic solenoid 24 have the same configurations as the respective portions of the intake-side cam switching mechanism 10, except that the exhaust cam 21 as a switching target includes the fast-opening cam 25 and the standard exhaust cam 26. Therefore, hereinafter, the intake-side cam switching mechanism 10 will be described, and the description of the exhaust-side cam switching mechanism 20 will not be made.
(15) As illustrated in
(16) Plural intake cams 11 are press-fitted into the outer cam shaft 32 and are attached thereto in a state where they are rotatable together with the outer cam shaft 32. As illustrated in
(17) In an end portion of the outer cam shaft 32, two intake-side slide grooves 13 (a first slide groove 13A and a second slide groove 13B) are provided. Shapes of the slide grooves 13A and 13B are formed such that the outer cam shaft 32 starts sliding when cam angles thereof are in predetermined angle ranges described below, respectively. When the outer cam shaft 32 slides in the axis direction of the inner cam shaft 31, switching pins 41A and 41B included in the intake-side electromagnetic solenoid 14 are fitted into the slide grooves 13A and 13B (refer to
(18) As illustrated in
(19) As illustrated in
(20) A first iron core 43A is disposed at the center of the first electromagnetic solenoid 42A, and a lower end of the first iron core 43A is an N pole during current carrying to the first electromagnetic solenoid 42A. In an upper end portion of the first switching pin 41A, a first permanent magnet 44A having an upper surface as an N pole is provided. Likewise, a second iron core 43B is disposed at the center of the second electromagnetic solenoid 42B, and a lower end of the second iron core 43B is an S pole during current carrying to the second electromagnetic solenoid 42B. In an upper end portion of the second switching pin 41B, a second permanent magnet 44B having an upper surface as an S pole is provided. Further, upper end portions of the first iron core 43A and the second iron core 43B connected to each other through a yoke 45 formed of a plate-shaped magnetic permeable material.
(21) As illustrated in
(22) As illustrated in
(23) Accordingly, by selectively performing the current carrying to the first electromagnetic solenoid 42A and the current carrying to the second electromagnetic solenoid 42B, the first switching pin 41A and the second switching pin 41B can be selectively fitted to the first slide groove 13A and the second slide groove 13B, and the standard intake cam 15 and the low-speed cam 16 can be selectively brought into contact with the rocker roller 51A.
(24) Next, the cylinder resting mechanism 2 will be described. The cylinder resting mechanism 2 is a mechanism that closes the intake and exhaust valves to make the cylinder rest, and configures the cylinder resting unit according to the present disclosure together with the ECU 3. As illustrated in
(25) The rocker arm 51 is a member that is swung by the intake cam 11 (the standard intake cam 15 and the low-speed cam 16) or the exhaust cam 21 (the standard exhaust cam 26 and the fast-opening cam 25) to operate an intake valve V1 or an exhaust valve V2 in a valve opening direction. One end portion of the rocker arm 51 is attached in a state where it is rotatable around the rocker shaft axis 51B with respect to the bracket 52. The other end portion of the rocker arm 51 comes into contact with an upper end of the intake valve V1 or the exhaust valve V2 from above. The rocker roller 51A contacting the intake cam 11 or the exhaust cam 21 may be formed in the middle of the rocker arm 51 in a longitudinal direction.
(26) The bracket 52 is a member that is connected to the rocker arm 51 on the rocker shaft axis 51B by pin-connection and moves up and down according to the swinging of the rocker arm 51 in a state where the cylinder rests. The needle 54 is stored in the bracket 52, and a needle storage space 52A filled with engine oil is formed in the bracket 52. A lower portion of the bracket 52 forms a piston portion 52B having a bottomed cylindrical shape that advances and retreats relative to the hydraulic tappet 53. In a bottom surface center portion of the piston portion 52B, an oil gallery 52C that forms a passage of the engine oil and into which a tip portion of the needle 54 is inserted is formed in a state where it penetrates the bottom surface center portion in a plate thickness direction. In addition, in a side surface of the piston portion 52B, a communication hole 52D through which an oil passage OL and the needle storage space 52A filled with the engine oil is formed.
(27) The hydraulic tappet 53 is a member into which the piston portion 52B of the bracket 52 is retreatably inserted and that supports the bracket 52 (the piston portion 52B) from below, and includes: a cylindrical body 53A; a check ball 53B that is urged upward by a check ball spring (not illustrated); a storage portion 53C having a bottomed cylindrical shape that comes into contact with a lower end surface of the piston portion 52B and stores the check ball 53B and the check ball spring; a piston spring 53D that supports the storage portion 53C from below.
(28) In a state where the cylinder operates, in the hydraulic tappet 53, the check ball 53B is urged upward such that the oil gallery 52C of the piston portion 52B is blocked by the check ball 53B. In a state where the oil gallery 52C is blocked, the engine oil that fills a region below the piston portion 52B cannot flow. Therefore, the bracket 52 (the piston portion 52B) cannot move down, and a position thereof in a height direction is fixed.
(29) On the other hand, in a state where the cylinder rests, in the hydraulic tappet 53, the check ball 53B is moved down by the needle 54 such that the oil gallery 52C of the piston portion 52B is opened. In a state where the oil gallery 52C is opened, the engine oil that fills a region below the piston portion 52B can flow to the inside of the needle storage space 52A through the oil gallery 52C. The engine oil in the needle storage space 52A can flow to the oil passage OL from the communication hole 52D that is formed in the side surface of the piston portion 52B. Therefore, in a case where the oil gallery 52C is opened, the bracket 52 (piston portion 52B) can move down. That is, in a case where a pressing force of the cams 11 and 21 is higher than a restoring force of the piston spring 53D, the piston spring 53D contracts such that the bracket 52 moves down. In a case where the pressing force of the cams 11 and 21 is lower than the restoring force of the piston spring 53D, the bracket 52 moves up by the restoring force of the piston spring 53D.
(30) The needle 54 is a rod-shaped member for moving the check ball 53B down and is stored in the needle storage space 52A of the bracket 52 in a state where it is movable in the axis direction, and a lower end thereof is in contact with the check ball 53B. An upper end portion of the needle 54 is stored in the electromagnetic solenoid 55 for resting, and moves in the up-down direction by a plunger 55C included in the electromagnetic solenoid 55 for resting.
(31) The electromagnetic solenoid 55 for resting includes a guide shaft 55A, a coil 55B for resting, and the plunger 55C.
(32) The guide shaft 55A is a cylindrical member having a blocked upper end, in which a plunger storage space 55D that stores the plunger 55C in a state where it is movable in the axis direction of the needle 54 is formed in an upper end portion, and a needle storage space 55E that stores the needle 54 in a state where it is movable in the axis direction is formed below the storage space 55D. Further, in a lower end portion of the guide shaft 55A, a guide space 55F to which an upper end portion of the bracket 52 is fitted in a state where it is slidable in the axis direction of the needle 54 is formed.
(33) The coil 55B for resting is disposed in an upper end portion of the guide shaft 55A and urges the plunger 55C downward by applying a current to generate a magnetic field. The plunger 55C comes into contact with the upper end of the needle 54 from above, and presses the needle 54 down by the magnetic field generated from the coil 55B for resting. In a case where the current carrying to the coil 55B for resting is stopped, the generation of the magnetic field is stopped. Therefore, the check ball 53B is moved up by the restoring force of the check ball spring, and thus the needle 54 and the plunger 55C are also moved up.
(34) In the cylinder resting mechanism 2 having the above-described configuration, current carrying to the electromagnetic solenoid 55 for resting (the coil 55B for resting) is stopped in a state where the cylinder operates, and a current is applied to the electromagnetic solenoid 55 for resting in a state where the cylinder rests.
(35) In a state where current carrying to the electromagnetic solenoid 55 for resting is stopped, the check ball 53B is moved up such that the oil gallery 52C of the piston portion 52B is blocked. As a result, the height position of the bracket 52 is fixed. In a case where the rocker roller 51A is pressed along the cam profile of the intake cam 11 or the exhaust cam 21, one end portion of the rocker arm 51 rotates around the rocker shaft axis 51B as a fulcrum, and the other end portion of the rocker arm 51 swings against a restoring force of the valve spring SP. As a result, the intake valve V1 or the exhaust valve V2 is opened or closed.
(36) In a state where a current is applied to the electromagnetic solenoid 55 for resting, the check ball 53B is moved down such that the oil gallery 52C of the piston portion 52B is opened. As a result, the bracket 52 is movable in the up-down direction (the axis direction of the needle 54). In a case where the rocker roller 51A is pressed along the cam profile of the intake cam 11 or the exhaust cam 21, the restoring force of the valve spring SP is strong. Therefore, the other end portion of the rocker arm 51 rotates around an upper end of the intake valve V1 or an upper end of the exhaust valve V2 as a fulcrum, and the one end portion of the rocker arm 51 swings in the up-down direction through the rocker shaft axis 51B together with the bracket 52. Therefore, even in a case where the rocker arm 51 swings, the intake valve V1 or the exhaust valve V2 is maintained in a closed state.
(37) Next, the cam profiles of the intake cam 11 and the exhaust cam 21 will be described with reference to
(38) As illustrated in
(39) In the intake cam 11 of a second cylinder #2, in an angle range from a cam angle 4 to a cam angle 6, a cam profile #2.sub.instd of the standard intake cam 15 has a greater cam lift amount than a cam profile #2.sub.inLow of the low-speed cam 16. On the other hand, in an angle range from a cam angle 6 to a cam angle 8, the cam profile #2.sub.inLow of the low-speed cam 16 has a greater cam lift amount than the cam profile #2.sub.instd of the standard intake cam 15.
(40) In the intake cam 11 of a third cylinder #3, in an angle range from a cam angle 7 to a cam angle 9, a cam profile #3.sub.instd of the standard intake cam 15 has a greater cam lift amount than a cam profile #3.sub.inLow of the low-speed cam 16. On the other hand, in an angle range from a cam angle 9 to a cam angle 10, the cam profile #3.sub.inLow of the low-speed cam 16 has a greater cam lift amount than the cam profile #3.sub.instd of the standard intake cam 15.
(41) It can be seen from
(42) In the example of
(43) As illustrated in
(44) In the exhaust cam 21 of the second cylinder #2, in an angle range from a cam angle 14 to a cam angle 16, a cam profile #2.sub.exfst of the fast-opening cam 25 has a greater cam lift amount than a cam profile #2.sub.exstd of the standard exhaust cam 26. On the other hand, in an angle range from a cam angle 16 to a cam angle 18, the cam profile #2.sub.exstd of the standard exhaust cam 26 has a greater cam lift amount than the cam profile #2.sub.exfst of the fast-opening cam 25.
(45) In the exhaust cam 21 of the third cylinder #3, in an angle range from a cam angle 17 to a cam angle 19, a cam profile #3.sub.exfst of the fast-opening cam 25 has a greater cam lift amount than a cam profile #3.sub.exstd of the standard exhaust cam 26. On the other hand, in an angle range from a cam angle 19 to a cam angle 20, the cam profile #3.sub.exstd of the standard exhaust cam 26 has a greater cam lift amount than the cam profile #3.sub.exfst of the fast-opening cam 25.
(46) It can be seen from
(47) In the example of
(48) Next, a switching control of the cams using the ECU 3 will be described.
(49) First, a switching control from the standard intake cam 15 to the low-speed cam 16 will be described with reference to
(50) #1IN-Rest is a control signal that is at an H-level over a cylinder resting period of the intake valve V1 of the first cylinder #1. #1IN-Lift Amount is a signal schematically representing the lift amount of a pair of intake valves V1 provided in the first cylinder #1. #2IN-Rest is a control signal that is at an H-level over a cylinder resting period of the intake valve V1 of the second cylinder #2. #2IN-Lift Amount is a signal schematically representing the lift amount of a pair of intake valves V1 provided in the second cylinder #2. #3IN-Rest is a control signal that is at an H-level over a cylinder resting period of the intake valve V1 of the third cylinder #3. #3IN-Lift Amount is a signal schematically representing the lift amount of a pair of intake valves V1 provided in the third cylinder #3.
(51) First IN-SOL is a signal representing the capacity of a current applied to the first electromagnetic solenoid 42A. Second IN-SOL is a signal representing the capacity of a current applied to the second electromagnetic solenoid 42B. In the example of
(52) EX-CAM1x is a timing signal representing the start of each cycle in a case where an exhaust control on the three cylinders is set as one cycle. EX-CAM3x is a timing signal representing the start of a control on each of the cylinders in one cycle period.
(53) #1EX-Rest is a control signal that is at an H-level over a cylinder resting period of the exhaust valve V2 of the first cylinder #1. #1EX-Lift Amount is a signal schematically representing the lift amount of a pair of exhaust valves V2 provided in the first cylinder #1. #2EX-Rest is a control signal that is at an H-level over a cylinder resting period of the exhaust valve V2 of the second cylinder #2. #2EX-Lift Amount is a signal schematically representing the lift amount of a pair of exhaust valves V2 provided in the second cylinder #2. #3EX-Rest is a control signal that is at an H-level over a cylinder resting period of the exhaust valve V2 of the third cylinder #3. #3EX-Lift Amount is a signal schematically representing the lift amount of a pair of exhaust valves V2 provided in the third cylinder #3.
(54) The ECU 3 monitors the switching request signal and recognizes that a switching request from the standard intake cam 15 to the low-speed cam 16 is given based on a change in the voltage level of the switching request signal. In the example of
(55) In a case where the switching request from the standard intake cam 15 to the low-speed cam 16 is recognized, the ECU 3 sequentially makes each of the cylinders #1 to #3 rest. Therefore, the ECU 3 recognizes that a control start timing of the next period is reached based on the timing signal IN-CAM1x (time t2), and then applies a current to the electromagnetic solenoid 55 for resting (the coil 55B for resting) corresponding to the intake valve V1 of the first cylinder #1 based on the timing signal IN-CAM3x (time t3). As a result, regarding the first cylinder #1, even in a case where the rocker arm 51 swings, the intake valve V1 is maintained in a closed state.
(56) Next, the ECU 3 applies a current to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the second cylinder #2 based on the timing signal IN-CAM3x (time t4). As a result, regarding the second cylinder #2, even in a case where the rocker arm 51 swings, the intake valve V1 is maintained in a closed state. Likewise, the ECU 3 applies a current to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the third cylinder #3 based on the timing signal IN-CAM3x (time t6). As a result, regarding the third cylinder #3, even in a case where the rocker arm 51 swings, the intake valve V1 is maintained in a closed state. At time t6, each of the cylinders #1 to #3 is made to rest.
(57) The ECU 3 starts applying a current to the second electromagnetic solenoid 42B at time t6. By applying a current to the second electromagnetic solenoid 42B, the second switching pin 41B moves down such that the lower end portion is fitted to the second slide groove 13B. As a result, the outer cam shaft 32 starts sliding along the second slide groove 13B, that is, starts sliding in the angle range from the cam angle 2 to the cam angle 3 such that a relative position between the intake cam 11 and the rocker roller 51A changes. Specifically, the intake cam 11 is moved such that a part of the rocker roller 51A is positioned on the low-speed cam 16 from a state where the rocker roller 51A and the standard intake cam 15 are in contact with each other.
(58) Here, as illustrated in
(59) As can be seen from
(60) Next, as illustrated in
(61) Next, at time t8, current carrying to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the second cylinder #2 is stopped. At time t9, current carrying to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the third cylinder #3 is stopped, and the intake valve V1 included in each of the cylinders #2 and #3 is switched to an operation state. Regarding the cylinders #2 and #3, at least a part of the rocker roller 51A is positioned on the low-speed cam 16. Therefore, the opening and closing operation of the intake valve V1 starts smoothly according to the cam profile of the low-speed cam 16.
(62) In addition, in a case where the ECU 3 recognizes that an intake control start timing of the next period is reached based on the timing signal IN-CAM1x (at time t2), the ECU recognizes that an exhaust control start timing of the next period is reached based on the timing signal EX-CAM1x. Here, the intake control of the next period and the exhaust control of the next period are an intake control and an exhaust control in the same combustion cycle. Here, for example, in the case of a four-stroke engine, the combustion cycle refers to a cycle including four steps of an intake step, a compression step, a combustion step, and an exhaust step. In addition, the intake control and the exhaust control in the same combustion cycle refer to an intake control and an exhaust control that are performed in one combustion cycle.
(63) In a case where the ECU 3 recognizes that an exhaust control start timing of the next period is reached based on the timing signal EX-CAM1x (at time t5), the ECU 3 sequentially applies a current to the electromagnetic solenoid 55 for resting (the coil 55B for resting) corresponding to the exhaust valve V2 of the first cylinder #1, the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the second cylinder #2, and the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the third cylinder #3 based on the timing signal EX-CAM3x. As a result, regarding the first cylinder #1, the second cylinder #2, and the third cylinder #3, even in a case where the rocker arm 51 swings, the exhaust valve V2 is maintained in a closed state.
(64) Next, the ECU sequentially stops current carrying to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the first cylinder #1, the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the second cylinder #2, and the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the third cylinder #3, and the exhaust valve V2 is switched to an operation state.
(65) In a case where the operation of the intake valve V1 is stopped in the switching control from the standard intake cam 15 to the low-speed cam 16, the operation of the exhaust valve V2 in the same combustion cycle can be appropriately stopped. That is, in a combustion cycle in which the intake valve V1 does not operate and air is not taken in, the exhaust valve V2 does not operate. As a result, the backflow of exhaust gas from an exhaust downstream side into a combustion chamber can be prevented, the backflow being caused when the exhaust valve V2 opens although air is not taken in in the combustion cycle. Therefore, a rotational resistance to the engine can be prevented, and deterioration of fuel efficiency can be prevented.
(66) Next, a switching control from the low-speed cam 16 to the standard intake cam 15 will be described with reference to
(67) Switching Req (switching request signal) is a timing signal representing a switching request from the low-speed cam 16 to the standard intake cam 15.
(68) The ECU 3 monitors the switching request signal and recognizes that a switching request from the low-speed cam 16 to the standard intake cam 15 is given based on a change in the voltage level of the switching request signal. The ECU 3 recognizes that the switching request is given at time t11.
(69) In a case where the switching request from the low-speed cam 16 to the standard intake cam 15 is recognized, the ECU 3 sequentially makes each of the cylinders rest. Therefore, the ECU 3 recognizes that a control start timing of the next period is reached based on the timing signal IN-CAM1x (time t12), and then applies a current to the electromagnetic solenoid 55 for resting corresponding to each of the cylinders #1 to #3 based on the timing signal IN-CAM3x (times t13, t14, t16).
(70) The ECU 3 starts applying a current to the first electromagnetic solenoid 42A at time t16. By applying a current to the first electromagnetic solenoid 42A, the first switching pin 41A moves down such that the lower end portion is fitted to the first slide groove 13A. As a result, the outer cam shaft 32 starts sliding along the first slide groove 13A, that is, starts sliding in the angle range from the cam angle 3 to the cam angle 4 such that a relative position between the intake cam 11 and the rocker roller 51A changes. Specifically, the intake cam 11 is moved such that a part of the rocker roller 51A is positioned on the standard intake cam 15 from a state where the rocker roller 51A and the low-speed cam 16 are in contact with each other.
(71) Here, as illustrated in
(72) As can be seen from
(73) Next, as illustrated in
(74) Next, at time t18, current carrying to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the second cylinder #2 is stopped. At time t19, current carrying to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the third cylinder #3 is stopped, and the intake valve V1 included in each of the cylinders #2 and #3 is switched to an operation state. Regarding the cylinders #2 and #3, at least a part of the rocker roller 51A is positioned on the standard intake cam 15. Therefore, the opening and closing operation of the intake valve V1 starts smoothly according to the cam profile of the standard intake cam 15.
(75) In addition, in a case where the ECU 3 recognizes that an intake control start timing of the next period is reached based on the timing signal IN-CAM1x (at time t12), the ECU recognizes that an exhaust control start timing of the next period is reached based on the timing signal EX-CAM1x. Here, the intake control of the next period and the exhaust control of the next period are an intake control and an exhaust control in the same combustion cycle.
(76) In a case where the ECU 3 recognizes that an exhaust control start timing of the next period is reached based on the timing signal EX-CAM1x (at time t15), the ECU sequentially applies a current to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the first cylinder #1, the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the second cylinder #2, and the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the third cylinder #3 based on the timing signal EX-CAM3x. As a result, regarding the first cylinder #1, the second cylinder #2, and the third cylinder #3, even in a case where the rocker arm 51 swings, the exhaust valve V2 is maintained in a closed state.
(77) Next, the ECU sequentially stops current carrying to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the first cylinder #1, the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the second cylinder 42, and the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the third cylinder #3, and the exhaust valve V2 is switched to an operation state.
(78) In a case where the operation of the intake valve V1 is stopped in the switching control from the low-speed cam 16 to the standard intake cam 15, the operation of the exhaust valve V2 in the same combustion cycle can be appropriately stopped. That is, in a combustion cycle in which the intake valve V1 does not operate and air is not taken in, the exhaust valve V2 does not operate. As a result, the backflow of exhaust gas from an exhaust downstream side into a combustion chamber can be prevented, the backflow being caused when the exhaust valve V2 opens although air is not taken in in the combustion cycle. Therefore, a rotational resistance to the engine can be prevented, and deterioration of fuel efficiency can be prevented.
(79) Next, a switching control from the fast-opening cam 25 to the standard exhaust cam 26 will be described with reference to
(80) Switching Req (switching request signal) is a timing signal representing a switching request from the fast-opening cam 25 to the standard exhaust cam 26. First EX-SOL is a signal representing the capacity of a current applied to the first electromagnetic solenoid 42A of the exhaust-side electromagnetic solenoid 24. Second EX-SOL is a signal representing the capacity of a current applied to the second electromagnetic solenoid 42B of the exhaust-side electromagnetic solenoid 24. In the example of
(81) The ECU 3 monitors the switching request signal and recognizes that a switching request from the fast-opening cam 25 to the standard exhaust cam 26 is given based on a change in the voltage level of the switching request signal. In the example of
(82) In a case where the switching request from the fast-opening cam 25 to the standard exhaust cam 26 is recognized, the ECU 3 sequentially makes the intake valve V1 each of the cylinders #1 to #3 rest. Therefore, in a case where the ECU 3 recognizes that an intake control start timing of the next period is reached based on the timing signal IN-CAM1x (at time t22), the ECU 3 sequentially applies a current to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the first cylinder #1, the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the second cylinder #2, and the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the third cylinder #3 based on the timing signal IN-CAM3x. As a result, regarding the first cylinder #1, the second cylinder #2, and the third cylinder #3, even in a case where the rocker arm 51 swings, the intake valve V1 is maintained in a closed state.
(83) Next, the ECU sequentially stops current carrying to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the first cylinder #1, the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the second cylinder #2, and the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the third cylinder #3, and the intake valve V1 is switched to an operation state.
(84) In addition, in a case where the ECU 3 recognizes that an intake control start timing of the next period is reached based on the timing signal IN-CAM1x (at time t22), the ECU 3 recognizes that an exhaust control start timing of the next period is reached based on the timing signal EX-CAM1x. Here, the intake control of the next period and the exhaust control of the next period are an intake control and an exhaust control in the same combustion cycle.
(85) In a case where the ECU 3 recognizes that an exhaust control start timing of the next period is reached based on the timing signal EX-CAM1x (time t23), the ECU 3 applies a current to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the first cylinder #1 based on the timing signal EX-CAM3x (time t24). As a result, regarding the first cylinder 41, even in a case where the rocker arm 51 swings, the exhaust valve V2 is maintained in a closed state.
(86) Next, the ECU 3 applies a current to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the second cylinder #2 based on the timing signal EX-CAM3x (time t25). As a result, regarding the second cylinder 42, even in a case where the rocker arm 51 swings, the exhaust valve V2 is maintained in a closed state. Likewise, the ECU 3 applies a current to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the third cylinder 43 based on the timing signal EX-CAM3x (time t26). As a result, regarding the third cylinder #3, even in a case where the rocker arm 51 swings, the exhaust valve V2 is maintained in a closed state. At time t26, the exhaust valve V2 of each of the cylinders #1 to #3 is made to rest.
(87) The ECU 3 starts applying a current to the second electromagnetic solenoid 42B of the exhaust-side electromagnetic solenoid 24 at time t26. By applying a current to the second electromagnetic solenoid 42B, the second switching pin 41B moves down such that the lower end portion is fitted to the second slide groove of the exhaust-side slide groove 23. As a result, the outer cam shaft of the exhaust-side dual cam shaft 22 starts sliding along the second slide groove, that is, starts sliding in the angle range from the cam angle 12 to the cam angle 13 such that a relative position between the exhaust cam 21 and the rocker roller 51A changes. Specifically, the exhaust cam 21 is moved such that a part of the rocker roller 51A is positioned on the standard exhaust cam 26 from a state where the rocker roller 51A and the fast-opening cam 25 are in contact with each other.
(88) Here, as illustrated in
(89) As can be seen from
(90) Next, as illustrated in
(91) Next, at time t28, current carrying to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the second cylinder #2 is stopped. At time t29, current carrying to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the third cylinder #3 is stopped, and the exhaust valve V2 included in each of the cylinders #2 and #3 is switched to an operation state. Regarding the cylinders #2 and #3, at least a part of the rocker roller 51A is positioned on the standard exhaust cam 26. Therefore, the opening and closing operation of the exhaust valve V2 starts smoothly according to the cam profile of the standard exhaust cam 26.
(92) In a case where the operation of the exhaust valve V2 is stopped in the switching control from the fast-opening cam 25 to the standard exhaust cam 26, the operation of the intake valve V1 in the same combustion cycle that is performed therebefore can be appropriately stopped. That is, in the combustion cycle of stopping the exhaust valve V1, air intake caused by the operation of the intake valve V1 can be appropriately prevented. As a result, the piston does not move while the taken air remains in the combustion chamber. Therefore, an increase in the rotational resistance of the engine can be prevented, and deterioration of fuel efficiency can be prevented. In addition, the taken air is not exhausted from the combustion chamber, and the intake step of the next combustion cycle is not performed. Therefore, in the intake step of the next combustion cycle, air which is taken in does not collide against air which escapes from the inside of the combustion chamber to the intake side, and the generation of an abnormal sound can be appropriately prevented.
(93) Next, a switching control from the standard exhaust cam 26 to the fast-opening cam 25 will be described with reference to
(94) Switching Req (switching request signal) is a timing signal representing a switching request from the standard intake cam 15 to the low-speed cam 16.
(95) The ECU 3 monitors the switching request signal and recognizes that a switching request from the standard exhaust cam 26 to the fast-opening cam 25 is given based on a change in the voltage level of the switching request signal. In the example of
(96) In a case where the switching request from the standard exhaust cam 26 to the fast-opening cam 25 is recognized, the ECU 3 sequentially makes each of the cylinders #1 to #3 rest. Therefore, in a case where the ECU 3 recognizes that an intake control start timing of the next period is reached based on the timing signal IN-CAM1x (at time t32), the ECU 3 sequentially applies a current to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the first cylinder #1, the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the second cylinder #2, and the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the third cylinder #3 based on the timing signal IN-CAM3x. As a result, regarding the first cylinder #1, the second cylinder #2, and the third cylinder #3, even in a case where the rocker arm 51 swings, the intake valve V1 is maintained in a closed state.
(97) Next, the ECU sequentially stops current carrying to the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the first cylinder #1, the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the second cylinder #2, and the electromagnetic solenoid 55 for resting corresponding to the intake valve V1 of the third cylinder #3, and the intake valve V1 is switched to an operation state.
(98) In addition, in a case where the ECU 3 recognizes that an intake control start timing of the next period is reached based on the timing signal IN-CAM1x (at time t32), the ECU 3 recognizes that an exhaust control start timing of the next period is reached based on the timing signal EX-CAM1x. Here, the intake control of the next period and the exhaust control of the next period are an intake control and an exhaust control in the same combustion cycle.
(99) In a case where the ECU 3 recognizes that an exhaust control start timing of the next period is reached based on the timing signal EX-CAM1x (at time t33), the ECU 3 sequentially makes each of the cylinders rest. Therefore, the ECU 3 applies a current to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of each of the cylinders #1 to #3 based on the timing signal EX-CAM3x (times t34 to t36).
(100) The ECU 3 starts applying a current to the first electromagnetic solenoid 42A at time t36. By applying a current to the first electromagnetic solenoid 42A, the first switching pin 41A moves down such that the lower end portion is fitted to the first slide groove of the exhaust-side slide groove 23. As a result, the outer cam shaft of the exhaust-side dual cam shaft 22 starts sliding along the first slide groove, that is, starts sliding in the angle range from the cam angle 13 to the cam angle 14 such that a relative position between the exhaust cam 21 and the rocker roller 51A changes. Specifically, the exhaust cam 21 is moved such that a part of the rocker roller 51A is positioned on the fast-opening cam 25 from a state where the rocker roller 51A and the standard exhaust cam 26 are in contact with each other.
(101) Here, as illustrated in
(102) As can be seen from
(103) Next, as illustrated in
(104) Next, at time t38, current carrying to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the second cylinder #2 is stopped. At time t39, current carrying to the electromagnetic solenoid 55 for resting corresponding to the exhaust valve V2 of the third cylinder #3 is stopped, and the exhaust valve V2 included in each of the cylinders #2 and #3 is switched to an operation state. Regarding the cylinders #2 and #3, at least a part of the rocker roller 51A is positioned on the fast-opening cam 25. Therefore, the opening and closing operation of the exhaust valve V2 starts smoothly according to the cam profile of the fast-opening cam 25.
(105) In a case where the operation of the exhaust valve V2 is stopped in the switching control from the standard exhaust cam 26 to the fast-opening cam 25, the operation of the intake valve V1 in the same combustion cycle that is performed therebefore can be appropriately stopped. That is, in the combustion cycle of stopping the exhaust valve V1, air intake caused by the operation of the intake valve V1 can be appropriately prevented. As a result, the piston does not move while the taken air remains in the combustion chamber. Therefore, an increase in the rotational resistance of the engine can be prevented, and deterioration of fuel efficiency can be prevented. In addition, the taken air is not exhausted from the combustion chamber, and the intake step of the next combustion cycle is not performed. Therefore, in the intake step of the next combustion cycle, air which is taken in does not collide against air which escapes from the inside of the combustion chamber to the intake side, and the generation of an abnormal sound can be appropriately prevented.
(106) As described above, the engine 100 according to the embodiment includes the cam switching mechanism 1 that selectively switches between a pair of cams included in the intake cam 11 or the exhaust cam 21 according to an operation state of the engine 100. In addition, in each of cylinders of the engine 100, the cylinder resting mechanism 2 that stops the opening and closing operations of the intake and exhaust valves V1 and V2 to make the cylinder rest is provided.
(107) The cam profile of the standard intake cam 15 included in the intake cam 11 or the fast-opening cam 25 (the first cam) included in the exhaust cam 21, and the cam profile of the low-speed cam 16 included in the intake cam 11 or the standard exhaust cam 26 (the second cam) included in the exhaust cam 21 are determined, respectively, such that the first cam angle range where the valve lift amounts of the standard intake cam 15 and the fast-opening cam 25 are greater than those of the low-speed cam 16 and the standard exhaust cam 26 and the second cam angle range where the valve lift amounts of the low-speed cam 16 and the standard exhaust cam 26 are greater than those of the standard intake cam 15 and the fast-opening cam 25 are formed.
(108) During switching from the standard intake cam 15 or the fast-opening cam 25 to the low-speed cam 16 or the standard exhaust cam 26, the set (cylinder resting unit) of the cylinder resting mechanism 2 and the ECU 3 controls to stop the opening and closing operations of the intake and exhaust valves V1 and V2, and the set (cam switching unit) of the cam switching mechanism 1 and the ECU 3 controls to start sliding the outer cam shaft 32 in the first cam angle range that is set for the first cam and the second cam corresponding to one cylinder and is a range where valve lift amounts of the first cam and the second cam corresponding to another cylinder are zero. During switching from the low-speed cam 16 or the standard exhaust cam 26 to the standard intake cam 15 or the fast-opening cam 25, the set of the cylinder resting mechanism 2 and the ECU 3 controls to stop the opening and closing operations of the intake and exhaust valves V1 and V2, and the set of the cam switching mechanism 1 and the ECU 3 controls to start sliding the outer cam shaft 32 in the second cam angle range that is set for the first cam and the second cam corresponding to one cylinder and is a range where valve lift amounts of the first cam and the second cam corresponding to another cylinder are zero.
(109) As a result, the intake cam 11 or the exhaust cam 21 can be slide without being hindered by the step difference between the standard intake cam 15 and the low-speed cam 16 or the step difference between the fast-opening cam 25 and the standard exhaust cam 26. As a result, in the intake cam 11 or the exhaust cam 21, switching between the cams can be performed even in a case where the angle range of the base circle is insufficient for switching between the cams.
(110) In addition, in the embodiment, when the intake cam 11 is switched, not only the operation of the intake valve V1 but also the operation of the exhaust valve V2 in the same combustion cycle are stopped. Therefore, the backflow of exhaust gas from an exhaust downstream side into a combustion chamber can be prevented, the backflow being caused when the exhaust valve V2 opens although air is not taken in in the combustion cycle. Therefore, a rotational resistance to the engine can be prevented, and deterioration of fuel efficiency can be prevented.
(111) In addition, in the embodiment, when the exhaust cam 21 is switched, the operations of the intake valve V1 and the exhaust valve V2 relating to the same combustion cycle are stopped. As a result, the piston does not move while the taken air remains in the combustion chamber without being exhausted. Therefore, an increase in the rotational resistance of the engine can be prevented, and deterioration of fuel efficiency can be prevented. In addition, the taken air is not exhausted from the combustion chamber, and the intake step of the next combustion cycle is not performed. Therefore, in the intake step of the next combustion cycle, air which is taken in does not collide against air which escapes from the inside of the combustion chamber to the intake side, and the generation of an abnormal sound can be appropriately prevented.
(112) The description of the embodiment is for easy understanding of the present disclosure and does not limit the present invention. Changes and modifications can be made within a range not departing from the scope of the present invention, and the present invention includes equivalents thereof.
(113) For example, in the embodiment, the cam profiles are determined such that a cam angle at which the valve lift amounts of the first cam and the second cam corresponding to another cylinder are not zero is present in the first cam angle range (the second cam angle range) of the first cam and the second cam corresponding to one cylinder. Therefore, the outer cam shaft starts sliding in a range narrower than the first cam angle range (second cam angle range). However, in a case where the valve lift amounts of the first cam and the second cam corresponding to another cylinder are typically zero in the first cam angle range (second cam angle range) of the first cam and the second cam corresponding to one cylinder, the outer cam shaft can start sliding at any angle in the first cam angle range (the second cam angle range).
(114) In addition, the engine 100 is not limited to a three-cylinder engine as long as it includes plural cylinders. The present invention is applicable to a configuration in which an angle range of a base circle is insufficient for switching between cams in terms of cam profiles. In addition, the cylinder resting mechanism 2 is not limited to the example of the embodiment. The present invention is applicable to any cylinder resting mechanism as long as the cylinder resting mechanism can make each of cylinders rest.
(115) In addition, in the embodiment, the dual cam shaft including the outer cam shaft 32 that is movable in the axis direction on the outer periphery of the inner cam shaft 31 is adopted, but the present invention is not limited thereto. The first cam and the second cam are provided to be rotatable together, and may have any structure as long as they are movable in the axis direction.
(116) The present application is based on Japanese Patent Application No. 2016-003840 filed on Jan. 12, 2016, the entire contents of which are incorporated herein by reference.
INDUSTRIAL APPLICABILITY
(117) The cam-switching device and the method of controlling the cam-switching device according to the present disclosure are useful in that switching between cams can be performed even in a case where an angle range of a base circle is insufficient for switching between the cams.
LIST OF REFERENCE NUMERALS
(118) 1: Cam switching mechanism 2: Cylinder resting mechanism 3: ECU 10: Intake-side cam switching mechanism 11: Intake cam 12: Intake-side dual cam shaft 13: Intake-side slide groove 13A: First slide groove 13B: Second slide groove 14: Intake-side electromagnetic solenoid 15: Standard intake cam 16: Low-speed cam 20: Exhaust-side cam switching mechanism 21: Exhaust cam 22: Exhaust-side dual cam shaft 23: Exhaust-side slide groove 24: Exhaust-side electromagnetic solenoid 25: Fast-opening cam 26: Standard exhaust cam 31: Inner cam shaft 32: Outer cam shaft 41A: First switching pin 41B: Second switching pin 43A: First iron core 43B: Second iron core 44A: First permanent magnet 44B: Second permanent magnet 45: Yoke 51: Rocker arm 51A: Rocker roller 51B: Rocker shaft axis 52: Bracket 52A: Needle storage space 52B: Piston portion 52C: Oil gallery 52D: Communication hole 53: Hydraulic tappet 53A: Body 53B: Check ball 53C: Storage portion 53D: Piston spring 54: Needle 55: Electromagnetic solenoid for resting 55A: Guide shaft 55B: Coil for resting 55C: Plunger 55D: Plunger storage space 55E: Needle storage space 55F: Guide space 100: Engine OL: Oil passage V1: Intake valve V2: Exhaust valve