Engine
10480463 ยท 2019-11-19
Assignee
Inventors
Cpc classification
F02M35/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B29/0443
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B29/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B77/11
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/116
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/10052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02M35/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/104
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02B75/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An engine includes a plurality of cylinders, a gas chamber, and a heat shielding member. The plurality of cylinders are provided along a crankshaft. The gas chamber extends from a first end portion toward a second end portion in a direction of an axial line of the crankshaft and distributes gas into the plurality of cylinders. The heat shielding member is provided in the gas chamber. The heat shielding member extends from the first end portion toward the second end portion and shields heat radiated from an inner wall surface of the gas chamber.
Claims
1. An engine comprising: a plurality of cylinders provided along a crankshaft; a gas chamber configured to extend from a first end portion toward a second end portion in a direction of an axial line of the crankshaft and to distribute gas into the plurality of cylinders; and a heat shielding member provided in the gas chamber and configured to extend from the first end portion toward the second end portion and to shield heat radiated from an inner wall surface of the gas chamber wherein a plurality of air supply pipes that supply the gas in the gas chamber to the plurality of cylinders, respectively, are connected to an upper wall of the gas chamber or a plurality of lid members that respectively closes a plurality of openings formed in the upper wall, and the engine further comprises a cooling device configured to cause coolant cooling the cylinders to flow from the first end portion toward the second end portion in the direction of the axial line, wherein the heat shielding member partitions an internal space of the gas chamber into a first space configured to guide the gas introduced into the gas chamber from the first end portion toward the second end portion, and a second space configured to communicate with the first space and to distribute the gas flowing in from the first space into the plurality of cylinders while guiding the gas from the second end portion toward the first end portion.
2. The engine according to claim 1, wherein the heat shielding member extends in the direction of the axial line so that the second space is disposed between an inner wall surface of the gas chamber adjacent to the cylinder and the first space.
3. The engine according to claim 1, wherein the heat shielding member is formed in a cylindrical shape extending in the direction of the axial line.
4. The engine according to claim 1, wherein the plurality of cylinders are arranged in a V shape, and the gas chamber is arranged between banks of the cylinders arranged in the V shape.
5. An engine comprising: a plurality of cylinders provided along a crankshaft; a gas chamber configured to extend from a first end portion toward a second end portion in a direction of an axial line of the crankshaft and to distribute gas into the plurality of cylinders; and a heat shielding member provided in the gas chamber and configured to extend from the first end portion toward the second end portion and to shield heat radiated from an inner wall surface of the gas chamber wherein a plurality of air supply pipes that supply the gas in the gas chamber to the plurality of cylinders, respectively, are connected to an upper wall of the gas chamber or a plurality of lid members that respectively closes a plurality of openings formed in the upper wall, and the engine further comprises a supercharger configured to compress the gas introduced from the outside, a gas cooler configured to cool the gas compressed by the supercharger before being introduced into the gas chamber, and a guide surface provided in the gas chamber and configured to guide condensed water contained in the gas introduced into the gas chamber.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1)
(2)
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(4)
(5)
(6)
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(8)
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(10)
DESCRIPTION OF EMBODIMENTS
First Embodiment
(11) Hereinafter, an engine according to a first embodiment of the present invention will be described with reference to the drawings.
(12)
(13) An engine 1 in the embodiment is a stationary engine forming a power generation system and is a multi-cylinder gas engine which is longer in a direction of an axial line of a crankshaft 2 than in a width direction. The engine 1 is driven using, for example, natural gas or the like as a fuel.
(14) As shown
(15) The engine 1 has a cam shaft 5 on an outside of the cylinder 4 in a width direction orthogonal to the crankshaft 2. The cam shaft 5 extends in the direction of the axial line O1 of the crankshaft 2. When the cam shaft 5 is rotated, a cam of the cam shaft 5 displaces a base end portion 7 of a push rod 6 upward and downward. A base portion 10 of a rocker arm 9 is linked to a distal end portion 8 of the push rod 6. The rocker arm 9 is formed to be rockable around a rocking axis O3 in parallel with an axis O2 of the cam shaft 5. Further, an end portion 11 of the rocker arm 9 is formed to be capable of pressing an intake valve 12 and an exhaust valve 13. The intake valve 12 and the exhaust valve 13 are formed to be biased in a direction in which a port 14 of the cylinder 4 closes, and to open the port 14 of the cylinder 4 only when pressed by the rocker arm 9.
(16) The engine 1 in the embodiment is an auxiliary chamber type gas engine having an auxiliary chamber (not shown) in a cylinder cover 19. In this auxiliary chamber, fuel is supplied to an internal space thereof via an auxiliary chamber gas supply passage (not shown). The fuel supplied into the auxiliary chamber is ignited by a spark plug or the like. A flame resulting from the ignition flows into a main chamber of the cylinder 4 from the auxiliary chamber.
(17)
(18) As shown in
(19) The coolant pump 16 applies a pressure to a coolant so that the coolant circulates through an internal flow path of the coolant passage 17.
(20) The coolant passage 17 is formed in the cylinder cover 19, the cylinder block 20, a crankcase 21, and so on. The coolant passage 17 in the embodiment has an internal passage 22 and an external passage 23. The internal passage 22 is formed inside the cylinder cover 19, the cylinder block 20, the crankcase 21, and so on. The internal passage 22 has two inlet ports 22i connected to the external passage 23 and one outlet port 22o at a first end portion 24 in the direction of the axial line O1 (refer to
(21) The internal passage 22 includes supply passages 26, branch passages 27, and a return passage 28.
(22) The supply passages 26 communicate with the inlet ports 22i and extend along each of a first bank 29 and a second bank 30 arranged in a V shape. The supply passages 26 are formed in the cylinder block 20 of the first bank 29 and the cylinder block 20 of the second bank 30. The supply passages 26 guide the coolant from the first end portion 24 toward the second end portion 25 in each of the first bank 29 and the second bank 30 in the direction of the axial O1.
(23) Among of the branch passages 27, the branch passage 27 formed in the first bank 29 branches off from the supply passage 26 formed in the first bank 29 and supplies the coolant to each of the cylinders 4 of the first bank 29. The branch passage 27 of the first bank 29 passes through an outer circumference of a liner 33 (refer to
(24) Likewise, the branch passage 27 formed in the second bank 30 branches off from the supply passage 26 formed in the second bank 30 and supplies the coolant to each of the cylinders 4 of the second bank 30. The branch passage 27 of the second bank 30 passes through an outer circumference of the liner 33 (refer to
(25) The return passage 28 is provided, for example, in the crankcase 21 and so on. The return passage 28 is connected to each of the branch passage 27 formed in the first bank 29 and the branch passage 27 formed in the second bank 30. Further, the return passage 28 communicates with the outlet port 22o formed in the first end portion 24. That is, the coolant flowing through the branch passage 27 formed in the first bank 29 and the coolant flowing in the branch passage 27 formed in the second bank 30 join in the return passage 28 and are guided to the outlet port 22o.
(26) The coolant flowing through the above-described supply passage 26 is introduced from the inlet port 22i formed in the first end portion 24 and reaches the cylinder 4 close to the second end portion 25. Therefore, the temperature of the coolant flowing through the supply passage 26 is gradually increased as it approaches the second end portion 25. Therefore, the temperature of the cylinder 4 closer to the second end portion 25 tends to be higher. In other words, radiation heat to the outside becomes larger as the cylinder 4 is closer to the second end portion 25.
(27) The external passage 23 returns the coolant discharged from the outlet port 22o to the coolant pump 16 via the radiator 18. The external passage 23 in the embodiment branches off downstream of the coolant pump 16 and is connected to each of two inlet ports 22i.
(28) In the radiator 18, the coolant discharged from the outlet port 22o exchanges heat with, for example, external air, and the temperature thereof is lowered. That is, the coolant discharged from the outlet port 22o is cooled by the radiator 18, is then pressure-fed by the coolant pump 16 and is supplied again to the internal passage 22.
(29)
(30) As shown in
(31) As shown in
(32) As shown in
(33) Further, the heat shielding member 38 in the embodiment has two inclined surfaces 40 and one flat surface (guide surface) 41. The two inclined surfaces 40 are inclined to be gradually closer to the crankshaft 2 from the inner wall surface 39 toward the center of the gas chamber 35 in the width direction. The flat surface 41 is formed to connect lower edges 42 of the inclined surfaces 40 to each other. That is, the heat shielding member 38 in the embodiment is formed to be convex downward. The heat shielding member 38 has a gap 43 between the heat shielding member 38 and the inner wall surface 39b of the gas chamber 35 on a side close to the second end portion 25.
(34) By forming the heat shielding member 38 as described above, a space above the heat shielding member 38 in the gas chamber 35 may be formed to be larger while the radiation heat from the inner wall surface 39a of the gas chamber 35 adjacent to the cylinder 4 is shielded by the heat shielding member 38, and thus it is possible to limit a decrease in an amount of the supplied air.
(35) As shown in
(36) The supercharger 45 compresses the gas (air or mixed gas).
(37) The gas cooler 46 cools the gas compressed by the supercharger 45. The gas cooler 46 includes a filter (not shown) which collects condensed water generated by the gas being cooled.
(38) The above-described heat shielding member 38 is slightly inclined to be arranged downward as it approaches the second end portion 25. Further, a bottom surface (guide surface) 47 of the above-described gas chamber 35 is slightly inclined to be disposed downward as it approaches the first end portion 24. In the vicinity of a position at which the first end portion 24 and the bottom surface 47 intersect, the gas chamber 35 has a drain D which makes the internal space and the external space of the gas chamber 35 communicate with each other. Since the inclination and the drain D are formed, the condensed water not collected by the filter moves to a side close to the second end portion 25 by its own weight due to the inclination of the heat shielding member 38 and falls from the gap 43. Subsequently, the condensed water moves along the inclination of the bottom surface 47 of the gas chamber 35 by its own weight and is then discharged from the drain D to the outside of the gas chamber 35.
(39) According to the first embodiment, the heat shielding member 38 extends from the first end portion 24 toward the second end portion 25 inside the gas chamber 35. Therefore, the supplied gas flowing on a side opposite to the inner wall surface 39a of the gas chamber 35 with the heat shielding member 38 interposed therebetween may be suppressed from being heated by the radiation heat from the inner wall surface 39a of the gas chamber 35. Thus, it is possible to limit a temperature difference from being generated in the supplied air supplied to the cylinder 4 close to the first end portion 24 and the cylinder 4 close to the second end portion 25. Therefore, it is possible to stabilize the combustion in all of the cylinders 4 by limiting the variation of the air-fuel ratio in each of the cylinders 4.
(40) Here, when the gas chamber 35 is provided between the banks of the V-type engine, the heat of the cylinder 4 of each of the banks is easily transmitted to the inner wall surface 39a of the gas chamber 35. However, in the embodiment, by providing the heat shielding member 38, it is possible to effectively suppress an influence of the radiation heat, which is caused by the heat of the cylinder 4 being transmitted to the inner wall surface 39a of the gas chamber 35, on the supplied air. As a result, it is possible to limit an increase in a size of the engine 1 by effectively utilizing the space between the first bank 29 and the second bank 30 and to suppress a reduction in efficiency caused by the variation in the air-fuel ratio.
(41) Further, the heat shielding member 38 and the bottom surface 47 of the gas chamber 35 are inclined in opposite directions to each other. Therefore, even when the condensed water intrudes into the gas chamber 35, the condensed water may be guided toward the drain D by the inclination and may be discharged. Therefore, the condensed water may be smoothly discharged from the drain D of the first end portion 24.
Second Embodiment
(42) Next, a second embodiment of the present invention will be described with reference to the drawings. Since the second embodiment is different from the above-described first embodiment only in a shape of the heat shielding member, the same reference numerals are designated to the same portions, and repeated description will be omitted.
(43)
(44) As shown in
(45) A plurality of openings 48 are formed in the upper wall 36 at intervals in the direction of the axial line O1 of the crankshaft 2. These openings 48 are closed from the outside by a plate-shaped lid member 49. Further, the air supply pipe 37 (refer to
(46) A heat shielding member 50 is provided inside the gas chamber 35. The heat shielding member 50 in the embodiment is formed in a cylindrical shape. In other words, the heat shielding member 50 partitions an internal space of the gas chamber 35 into a first space 51 having a cylindrical shape and formed on an inner side and a second space 52 having a cylindrical shape and formed on an outer side. The heat shielding member 50 in one example of the embodiment is suspended from the lid member 49 via a fastening member 53 such as a bolt. Further, in
(47) In the heat shielding member 50, the gas flows into the first space 51 formed on the inner side thereof from a side close to the gas cooler 1 (a side close to the first end portion 24) in the direction of the axial line O. The heat shielding member 38 has a gap 43 between the heat shielding member 38 and the inner wall surface 39b of the gas chamber 35 on a side close to the second end portion 25 in the direction of the axial line O1. That is, the gas flowing into the first space 51 first flows from the first end portion 24 toward the second end portion 25. Then, the gas flows into the second space 52 via the gap 43 and is distributed to each of the cylinders 4 while flowing from the second end portion 25 toward the first end portion 24.
(48) Here, in the heat shielding member 50, the second space 52 is disposed between the heat shielding member 50 and the inner wall surface 39a of the gas chamber 35 adjacent to the cylinder 4. Therefore, as compared with a case in which the heat shielding member 50 is in contact with the inner wall surface 39a, it is possible to suppress an increase in the temperature while the gas flowing through the first space 51 inside the heat shielding member 50 flows from the first end portion 24 toward the second end portion 25.
(49) Like the heat shielding member 38 of the first embodiment, the heat shielding member 50 is slightly inclined to be disposed downward from the first end portion 24 toward the second end portion 25.
(50) The bottom surface 47 of the gas chamber 35 is slightly inclined to be disposed downward from the second end portion 25 toward the first end portion 24.
(51) In the gas chamber 35, the drain D is formed in the vicinity of a position at which the first end portion 24 and the bottom surface 47 intersect.
(52) Also in the second embodiment, as in the first embodiment, due to the inclination of the heat shielding member 50, the inclination of the bottom surface 47 of the gas chamber 35, and the drain D, the condensed water which is not collected by the filter moves by its own weight and is discharged to the outside of the gas chamber 35.
(53) According to the above-described second embodiment, since the gas chamber 35 is partitioned into the first space 51 and the second space 52 by the heat shielding member 50, the influence of the radiation heat on the gas flowing through the first space 51 may be reduced. Therefore, it is possible to guide the gas from the first end portion 24 toward the second end portion 25 while limiting the increase in the temperature of the gas flowing through the first space 51.
(54) Here, the gas guided toward the second end portion 25 flows into the second space 52 via the gap 43 on a side close to the second end portion 25. The gas flowing into the second space 52 flows from the second end portion 25 toward the first end portion 24 and flows into each of the cylinders 4 along the way. Since the coolant for cooling the engine 1 is supplied from the first end portion 24 toward the second end portion 25, the temperature thereof is gradually increased as the coolant approaches the second end portion 25. However, the heat shielding member 50 formed in a cylindrical shape allows the gas flowing through the second space 52 to flow from a side close to the second end portion 25, in which the temperature of the coolant is high, to a side closer to the first end portion 24, in which the temperature of the coolant is low. Therefore, it is possible to limit the temperature of the gas from being increased while the gas flows through the second space 52 from the second end portion 25 toward the first end portion 24.
(55) As a result, it is possible to stabilize the combustion in all of the cylinders 4 by suppressing the variation of the air-fuel ratio of each of the cylinders 4. Further, since occurrence of knocking is suppressed by stabilizing the combustion, an ignition timing may be set to an advance side, and thus it is possible to increase efficiency.
(56) The present invention is not limited to the above-described embodiments and includes various modifications to the above-described embodiments within the scope not deviating from the gist of the present invention. That is, the specific shapes, constitutions, and so on described in the embodiments are merely examples and can be appropriately changed.
First Modified Example
(57)
(58) In the above-described first embodiment, the case in which the gas chamber 35 is partitioned vertically by the heat shielding member 38 has been described. However, the present invention is not limited to the constitution of the first embodiment. For example, the internal space of the gas chamber 35 may not be vertically partitioned. More specifically, as in a first modified example shown in
(59) Here, the heat shielding member 55 is formed to have a circular-arc cross section which is convex downward in a cross section orthogonal to the axial line O1. However, the present invention is not limited to this shape, and for example, the cross section orthogonal to the axial line O1 may be a V shape or a U shape which is convex downward. In the heat shielding member 55, a crossover portion 55c which connects an upper edge 55a on a side close to the first bank 29 and an upper edge 55b on a side close to the second bank 30 is formed at a plurality of positions in the direction of the axial line O1, and the crossover portion 55c is fixed to the fastening member 53.
Second Modified Example
(60)
(61) In the above-described first embodiment, the case in which the heat shielding member 38 is formed to be convex downward has been described. However, the present invention is not limited to this shape. For example, as in a heat shielding member 56 of the second modified example shown in
Other Modified Examples
(62) In the above-described first embodiment, the case in which the cross section of the heat shielding member 38 orthogonal to the axial line O1 is formed in a trapezoidal shape which is convex downward has been described. However, the present invention is not limited to this shape. For example, the cross section orthogonal to the axial line O1 may be an arc shape, a V shape, a U shape, or the like.
(63) Further, in the above-described embodiment, the case in which the gas chamber 35 is formed between the first bank 29 and the second bank 30 has been described. However, the gas chamber 35 needs only to extend from the first end portion 24 toward the second end portion 25 and may also be disposed at a position other than between the first bank 29 and the second bank 30.
(64) Also, in the above-described embodiment, the case in which the engine 1 is the V-type engine has been described, but for example, an in-line engine in which the width dimension W1 of the gas chamber 35 does not change in a height direction may be used. Further, in the above-described embodiment, the case in which the engine 1 is the gas engine having the auxiliary chamber has been described, but a gas engine which has no auxiliary chamber may be used. Furthermore, the engine 1 is not limited to the stationary engine forming a power generation system and may be, for example, a marine engine or the like. In addition, although the engine 1 is an exemplary example of the gas engine, the gas engine may be an engine driven by a fuel other than gas.
(65) Further, in the above-described second embodiment, the case in which the gas flowing through the first space 51 inside the cylindrical heat shielding member 50 flows into the second space 52 via the gap 43 between the end portion of the heat shielding member 50 and the inner wall surface 39b of the gas chamber 35 on the side close to the second end portion 25 has been described. However, the present invention is not limited to such a constitution. For example, a communication port which communicates the first space 51 and the second space 52 with each other may be formed facing downward in the direction of the axial line O1 at a center of the heat shielding member 50 or at a position close to the first end portion 24. With such a constitution, for example, the condensed water may fall through the communication port while the influence of the radiation heat on the gas flowing through the first space 51 is reduced. Therefore, intrusion of the condensed water into the cylinder 4 may be suppressed. In the case in which the communication port is formed, the gap 43 may be omitted.
(66) Further, in the above-described embodiment, the case in which the second space 52 is disposed between the heat shielding member 50 and the inner wall surface 39a has been described. However, the heat shielding member 50 and a part of the inner wall surface 39a may be brought into contact with each other to form a portion in which the second space 52 is not disposed between the heat shielding member 50 and the inner wall surface 39a.
(67) Further, in the above-described second embodiment and the first modified example of the first embodiment, the case in which the heat shielding members 50 and 55 are suspended from the upper side by the fastening member 53 has been described, but a support structure of the heat shielding members 50 and 55 is not limited to the above-described support structure. Further, in the above-described first embodiment and the second modified example of the first embodiment, the case in which the heat shielding members 38 and 56 are supported by the inner wall surface 39a has been described. However, a support structure of the heat shielding members 38 and 56 is not limited to the above-described support structure. For example, the heat shielding members 38 and 56 may be disposed apart from the inner wall surface 39a.
(68) Furthermore, in each of the above-described embodiments, the case in which the engine 1 includes the supercharger 45 and the gas cooler 46 has been described as an example. However, the present invention may also be applied to an engine which does not include the supercharger 45 or the gas cooler 46.
INDUSTRIAL APPLICABILITY
(69) The present invention can be applied to engines. According to this engine, the combustion can be stabilized in all of the cylinders, and thus the efficiency can be improved.
REFERENCE SIGNS LIST
(70) 1 Engine 2 Crankshaft 3 Piston 4 Cylinder 5 Cam shaft 6 Push rod 7 Base end portion 8 Distal end portion 9 Rocker arm 10 Base portion 11 End portion 12 Intake valve 13 Exhaust valve 14 Port 15 Cooling device 16 Coolant pump 17 Coolant passage 18 Radiator 19 Cylinder cover 20 Cylinder block 21 Crankcase 22 Internal passage 23 External passage 24 First end portion 25 Second end portion 26 Supply passage 27 Branch passage 28 Return passage 29 First bank 30 Second bank 31 Inner wall 32 Outer wall 33 Liner 35 Gas chamber 36 Upper wall 37 Air supply pipe 38 Heat shielding member 39 Inner wall surface 40 Inclined surface 41 Flat surface 42 Lower edge of inclined surface 43 Gap 45 Supercharger 46 Gas cooler 47 Bottom surface (guide surface) 48 Opening 49 Lid member 50 Heat shielding member 51 First space 52 Second space 53 Fastening member 55 Heat shielding member 56 Heat shielding member