Cold in-place recycling with heating assembly including a heater for asphalt cement and a heat-modifying component
10480135 ยท 2019-11-19
Assignee
Inventors
Cpc classification
E01C23/065
FIXED CONSTRUCTIONS
International classification
E01C23/00
FIXED CONSTRUCTIONS
E01C23/06
FIXED CONSTRUCTIONS
Abstract
A CIR train includes a milling machine, an asphalt cement supply tank, a mechanism for dispensing asphalt cement onto paving material that has been removed from the roadway by the milling machine, an asphalt cement pump for pumping asphalt cement from the asphalt cement supply tank into and through an asphalt cement flow circuit to the asphalt cement dispensing mechanism. A heating assembly is interposed in the asphalt cement flow circuit between the asphalt cement supply tank and the dispensing mechanism. The heating assembly includes a heater and a heat modifying component. The heater includes an asphalt cement coil that is in the asphalt cement flow circuit, and a burner that is adapted to direct hot gases of combustion across the asphalt cement coil. The heat modifying component is adapted to modulate the amount of heat transfer from the hot gases of combustion to the asphalt cement in the coil.
Claims
1. A CIR train that is adapted to traverse a roadway of pavement in order to remove paving material from the pavement and recycle such paving material by mixing it with asphalt cement, said CIR train comprising: (A) a milling machine for milling the pavement and removing milled paving material from the roadway; (B) an asphalt cement supply tank that is separate from the milling machine; (C) a mechanism for dispensing asphalt cement onto paving material that has been removed from the roadway by the milling machine; (D) an asphalt cement flow circuit that provides for the flow of asphalt cement from the asphalt cement supply tank to the mechanism for dispensing asphalt cement onto the paving material that has been removed from the roadway, said asphalt cement flow circuit including an asphalt cement pump for pumping asphalt cement from the asphalt cement supply tank into and through the asphalt cement flow circuit; (E) a heating assembly that is interposed in the asphalt cement flow circuit between the asphalt cement supply tank and the mechanism for dispensing asphalt cement onto paving material that has been removed from the roadway, said heating assembly comprising: (i) a heater comprising: (a) an asphalt cement coil that is in the asphalt cement flow circuit; (b) a burner that is adapted to direct hot gases of combustion across the asphalt cement coil through which asphalt cement is being pumped; (ii) a heat modifying component that is adapted to modulate the amount of heat transfer from the hot gases of combustion to the asphalt cement in the coil in order to control the temperature of the asphalt cement in the asphalt cement flow circuit downstream of the heating assembly, wherein the heat modifying component modulates the amount of heat transfer from the hot gases of combustion to the asphalt cement in the coil by modifying the flow of asphalt cement through the asphalt cement coil or by modifying the flow of hot gases of combustion from the burner of the heater across the asphalt cement coil.
2. The CIR train of claim 1 wherein the asphalt cement supply tank is mounted on an asphalt cement supply truck.
3. The CIR train of claim 1 wherein the heater is adapted to provide continuous-flow heating of the asphalt cement coming from the asphalt cement supply tank.
4. The CIR train of claim 1 wherein the heater comprises a pair of asphalt cement coils that are connected in series in the asphalt cement flow circuit.
5. The CIR train of claim 1 wherein the asphalt cement flow circuit comprises an input line for asphalt cement into the heating assembly, and an output line for asphalt cement from the heating assembly.
6. The CIR train of claim 5: (A) which includes a mixing tee that is located between the heater and the output line for asphalt cement from the heating assembly; (B) wherein the heat modifying component includes by-pass fluid circuitry and a by-pass valve that is adapted to move between: (i) one or more open positions in which at least a portion of the asphalt cement entering the heating assembly through the input line is conveyed into the mixing tee without passing through the heater; and (ii) a closed position in which all of the asphalt cement entering the heating assembly through the input line will be heated in the heater and then conveyed into the mixing tee.
7. The CIR train of claim 6: (A) wherein the heat modifying component includes a linear actuator; (B) wherein the by-pass valve includes a valve disk and a valve seat, which valve disk is attached to the linear actuator and is adapted to move between one or more open positions with respect to the valve seat and a closed position on the valve seat; (C) wherein the heat modifying component includes a linear position sensor that is adapted to determine the location of the valve disk with respect to the valve seat.
8. A CIR train that is adapted to traverse a roadway of pavement in order to remove paving material from the pavement and recycle such paving material by mixing it with asphalt cement, said CIR train comprising: (A) a milling machine for milling the pavement and removing milled paving material from the roadway; (B) an asphalt cement supply tank that is separate from the milling machine; (C) a mechanism for dispensing asphalt cement onto paving material that has been removed from the roadway by the milling machine; (D) a heating assembly; (E) an asphalt cement flow circuit that provides for the flow of asphalt cement from the asphalt cement supply tank to the mechanism for dispensing asphalt cement onto the paving material that has been removed from the roadway, said asphalt cement flow circuit comprising: (i) an input line for asphalt cement into the heating assembly; (ii) an output line for asphalt cement from the heating assembly; (iii) an asphalt cement pump for pumping asphalt cement from the asphalt cement supply tank into and through the asphalt cement flow circuit; (F) wherein the heating assembly is interposed in the asphalt cement flow circuit between the asphalt cement supply tank and the mechanism for dispensing asphalt cement onto paving material that has been removed from the roadway, said heating assembly further comprising: (i) a heater comprising: (a) an asphalt cement coil that is in the asphalt cement flow circuit, (b) a burner that is adapted to direct hot gases of combustion across the asphalt cement coil through which asphalt cement is being pumped; (ii) a mixing tee that is located between the heater and the output line for asphalt cement from the heating assembly; (iii) a heat modifying component that is adapted to modify the flow of asphalt cement through the asphalt cement coil in order to control the amount of heat transfer from the hot gases of combustion to the asphalt cement in the asphalt cement coil, said heat modifying component comprising: (a) a by-pass valve that is adapted to move between one or more open positions in which at least a portion of the asphalt cement entering the heating assembly through the input line is conveyed into the mixing tee without passing through the heater, and a closed position in which all of the asphalt cement entering the heating assembly through the input line will be heated in the heater and then conveyed into the mixing tee; (b) a linear actuator; (G) wherein the by-pass valve includes a valve disk and a valve seat, which valve disk is attached to the linear actuator and is adapted to move between one or more open positions with respect to the valve seat and a closed position on the valve seat; (H) wherein the heat modifying component includes a linear position sensor that is adapted to determine the location of the valve disk with respect to the valve seat; (I) a controller; (J) an outlet line for asphalt cement from the heater to the mixing tee; (K) a temperature sensor that is located in the input line for asphalt cement into the heating assembly; (L) a temperature sensor that is located in the outlet line from the heater to the mixing tee; (M) wherein the controller is operatively attached to the temperature sensor that is located in the input line, the temperature sensor that is located in the outlet line, the linear actuator, the linear position sensor, the by-pass valve, the asphalt cement pump, the asphalt cement flow meter and the heater; (N) wherein the controller is adapted to receive temperature information from the temperature sensors located in the input line for asphalt cement into the heating assembly and in the outlet line from the heater to the mixing tee and use such information to control the flow of asphalt cement from the pump and the operation of the heater and the by-pass valve in order to obtain a desired temperature of asphalt cement passing through the output line for asphalt cement from the heating assembly.
9. A CIR train that is adapted to traverse a roadway of pavement in order to remove paving material from the pavement and recycle such paving material by mixing it with asphalt cement, said CIR train comprising: (A) a milling machine for milling the pavement and removing milled paving material from the roadway; (B) an asphalt cement supply tank that is separate from the milling machine; (C) a mechanism for dispensing asphalt cement onto paving material that has been removed from the roadway by the milling machine; (D) a heating assembly; (E) an asphalt cement flow circuit that provides for the flow of asphalt cement from the asphalt cement supply tank to the mechanism for dispensing asphalt cement onto the paving material that has been removed from the roadway, said asphalt cement flow circuit comprising: (i) an input line for asphalt cement into the heating assembly; (ii) an output line for asphalt cement from the heating assembly; (iii) an asphalt cement pump for pumping asphalt cement from the asphalt cement supply tank into and through the asphalt cement flow circuit; (F) wherein the heating assembly is interposed in the asphalt cement flow circuit between the asphalt cement supply tank and the mechanism for dispensing asphalt cement onto paving material that has been removed from the roadway, said heating assembly further comprising: (i) a heater comprising: (a) an asphalt cement coil that is in the asphalt cement flow circuit; (b) a coil chamber that is defined in part by an outer wall, which coil chamber includes the asphalt cement coil; (b) a burner that is adapted to direct hot gases of combustion into the coil chamber and across the asphalt cement coil therein; (ii) a heat modifying component that is adapted to modify the flow of hot gases of combustion from the burner of the heater across the asphalt cement coil in order to control the amount of heat transfer from the hot gases generated by the burner to the asphalt cement in the asphalt cement coil, said heat modifying component comprising an air flow regulator assembly comprising a linear actuator, an upper exhaust vent with an upper damper mounted therein, and a lower exhaust vent with a lower damper mounted therein, said upper exhaust vent and lower exhaust vent being: (a) mounted so as to be in fluid communication with the coil chamber; (b) controlled by the linear actuator so that either the upper damper is open and the lower damper is closed, allowing the hot gases of combustion to flow downwardly through and upwardly along the sides of asphalt cement coil before exiting the coil chamber, or the lower damper is open and the upper damper is closed, allowing the hot gases of combustion to flow downwardly through the asphalt cement coil and then out of the coil chamber.
10. The CIR train of claim 9 wherein the air flow regulator assembly includes a linear position sensor that is associated with the linear actuator and is adapted to determine the amount of extension of linear actuator, and hence whether the upper damper and the lower damper are open or closed.
11. The CIR train of claim 10: (A) which includes a controller; (B) which includes a temperature sensor that is located in the input line for asphalt cement into the heating assembly; (C) which includes a temperature sensor that is located in the output line for asphalt cement from the heating assembly; (D) wherein the controller is operatively attached to the temperature sensor that is located in the input line, the temperature sensor that is located in the output line, the linear actuator, the linear position sensor, the asphalt cement pump and the heater; (E) wherein the controller is adapted to receive temperature information from the temperature sensors located in the input line into the heating assembly and in the output line from the heating assembly and use such information to control the flow of asphalt cement from the pump and the operation of the heater and the linear actuator of the air flow regulator assembly in order to obtain a desired temperature of asphalt cement passing through the output line for asphalt cement from the heating assembly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The presently preferred embodiments of the invention are illustrated in the accompanying drawings, in which like reference numerals represent like parts throughout, in which arrows marked with AC indicate the direction of flow of asphalt cement and arrows marked AF indicate the direction of flow of heated air and gases of combustion, and wherein:
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DESCRIPTION OF THE PREFERRED EMBODIMENTS OF THE INVENTION
(19) This description of preferred embodiments of the invention is intended to be read in connection with the accompanying drawings, which are to be considered part of the entire written description of this invention. The drawing figures are not necessarily to scale, and certain features of the invention may be shown exaggerated in scale or in somewhat schematic form in the interest of clarity and conciseness.
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(21) Power from the engine is also transmitted, by means known to those having ordinary skill in the art to which the invention relates, to rear track drive assembly 26 and front track drive assembly 28. A CIR-modified milling machine may include one or two rear drive track assemblies (such as rear track drive assembly 26), and two front drive track assemblies (such as front track drive assembly 28). Some or all of these track drive assemblies can be turned to the left and to the right for steering purposes. Other embodiments of CIR-modified milling machines (not shown in the drawings) may include wheel drive assemblies instead of track drive assemblies. The drive assemblies are attached to lifting columns that include internal linear actuators (not shown) which can be activated to raise and lower the frame of the machine with respect to the roadway surface to change the depth of milling being carried out. Since milling drum 22 is mounted for rotation in milling drum housing 24 on the frame of the machine, raising the frame on the lifting columns can raise the milling drum out of contact with the roadway surface, and lowering the frame on the lifting columns can lower the milling drum into contact with the road surface so as to make a cut of the desired depth. Operator's station 18 includes all of the controls necessary for driving and steering the CIR-modified milling machine, rotating milling drum 22, and controlling all other operations of milling machine 12.
(22) CIR-modified milling machine 12 includes asphalt cement spray assembly 30 that is mounted within the milling drum housing and adapted to dispense asphalt cement obtained from input supply line 32 which is in fluid communication with supply tank 34 on asphalt cement supply truck 16. Asphalt cement metering flow mechanism 36 is mounted on the front end of milling machine 12 and is in fluid communication with output supply line 38, heating assembly 14 and input supply line 32 from supply truck 16. Flow mechanism 36 comprises a pump that operates to draw asphalt cement from supply tank 34 of supply truck 16, through input supply line 32 into heater 14, and out of heater 14 through output supply line 38 to spray assembly 30, which dispenses asphalt cement into milling drum housing 24, where it mixes with paving material milled from the roadway. An alternative asphalt cement flow circuit from asphalt cement supply tank truck 16 to milling drum housing 24 of the CIR-modified milling machine is illustrated in
(23) Paving machine 10 includes a conventional conveyor system comprising longitudinally disposed conveyors (not shown) and a transversely disposed screw auger (also not shown) for delivering the mixture of asphalt cement and recycled paving material from hopper 42 to a position just in advance of floating screed 44 where it is discharged onto the surface to be paved. The screed compacts and levels the asphalt mat on the repaired roadway.
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(26) The asphalt cement flow circuit illustrated in
(27) Heater 114 of heating assembly 146 is illustrated in some detail in
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(29) Both linear actuator 168 and linear position sensor 169 are operatively attached to controller 174, shown schematically in
(30) Controller 174 may embody a single microprocessor or multiple microprocessors that include components for controlling the temperature of the asphalt cement used in the CIR process, as well as components for controlling the operations of modified milling machine 12 or cold recycler machine 46, based on input from a machine operator and on sensed or other known operational parameters. Controller 174 may include a memory, a secondary storage device, a processor and other components for running an application. Various other circuits may be associated with controller 174 such as power supply circuitry, signal conditioning circuitry, solenoid driver circuitry and other types of circuitry. Numerous commercially available microprocessors can be configured to perform the functions of controller 174. It should be appreciated that controller 174 could readily be embodied in a general purpose computer or machine microprocessor capable of controlling numerous machine functions for a modified milling machine such as modified milling machine 12 or a cold recycler machine such as cold recycler machine 46.
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(33) Heating assembly 246 includes a heat modifying component comprising an air flow regulator assembly that is operatively attached to heater 214. More specifically, the air flow regulator assembly comprises upper exhaust vent 190 with upper damper 192 mounted therein, and lower exhaust vent 194 with a lower damper (not shown, but substantially identical to upper damper 192) mounted therein. Both upper exhaust vent 190 and lower exhaust vent 194 are mounted so as to be in fluid communication with coil chamber 180. In addition, both upper damper 192 and the lower damper are controlled by linear actuator 196 that is operatively attached to controller 174, so that either upper damper 192 is open and the lower damper is closed (as shown in
(34) Burners 159, 121, 124 and 177 are preferably multi-stage burners that may be configured in any of various ways. The SDC Series oil burner sold by the Beckett Corporation of North Ridgeville, Ohio has a single fuel nozzle that operates according to two different pressure ranges to produce two different heat outputs. The RG5D light oil burner sold by Riello S.p.A. of Legnago, Italy has two fuel nozzles that operate according to different flow rates to produce two different heat outputs. The WL20 oil burner sold by Weishaupt Corporation of Mississauga, Ontario has two solenoids that operate to supply two different flow rates to a single nozzle to produce two different heat outputs. Other burner assemblies may be employed that are adapted to produce one or more than one heat output. Preferably, a burner is employed that is adapted to produce a maximum of at least about 400,000 BTUs per hour.
(35) During the operation of a modified milling machine or a cold recycler machine according to the embodiment of the invention illustrated in
(36) Preferably, heating assembly 246 is adapted to heat asphalt cement continuously as it is withdrawn from the asphalt cement supply tank, so as to continuously increase the temperature of the asphalt cement at a rate of about 1.0 F. per gallon at a flow rate of about 30 gallons/minute, or at a greater rate of temperature increase at a lower flow rate, or at a lesser rate of temperature increase at a higher flow rate, in order to insure that the asphalt cement that is discharged from the heater is within a predetermined acceptable range of temperatures for use in the CIR process.
(37) Heating assembly 246 is located downstream of supply tank 134 in an asphalt cement flow circuit that is in fluid communication with a mechanism for dispensing asphalt cement on recycled paving material removed from a roadway by a milling machine in a CIR process. The heating assembly is adapted to heat the asphalt cement coming from the supply tank prior to its being dispensed on the recycled paving material that has been removed from the roadway. Heating assembly 246 may be a stand-alone unit located behind the asphalt cement supply truck, or it may be mounted to the asphalt cement supply truck, to a CIR-modified milling machine or to a cold recycler machine.
(38) Although this description contains many specifics, these should not be construed as limiting the scope of the invention but as merely providing illustrations of the presently preferred embodiments thereof, as well as the best modes contemplated by the inventors for carrying out the invention. The invention, as described and claimed herein, is susceptible to various modifications and adaptations, as would be understood by those having ordinary skill in the art to which the invention relates.