Filter element and filter arrangement
20190344206 ยท 2019-11-14
Inventors
Cpc classification
F02M35/02416
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D2273/30
PERFORMING OPERATIONS; TRANSPORTING
F02M35/02483
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D46/2414
PERFORMING OPERATIONS; TRANSPORTING
B01D46/24
PERFORMING OPERATIONS; TRANSPORTING
F02M35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D46/52
PERFORMING OPERATIONS; TRANSPORTING
F02M35/02441
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
B01D46/00
PERFORMING OPERATIONS; TRANSPORTING
F02M35/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M35/024
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01D46/24
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A filter element (3), which has an oval cross-section in a longitudinal direction (LR) thereof and includes a circumferential sealing device (10) for, in particular, radially sealing the filter element (3) off from a filter holder (2) for the filter element (3), wherein the sealing device (3) has two first curvature sections (35, 36) arranged one facing the other and two second curvature sections (38, 39) arranged one facing the other, wherein the first curvature sections (35, 36) each have a first radius of curvature (R35, R36) and the second curvature sections (38, 39) each have a second radius of curvature (R38, R39), and wherein the first radius of curvature (R35, R36) differs from the second radius of curvature (R38, R39).
Claims
1. A filter element (3), comprising: an oval filter body (4) of filter medium elongated in a longitudinal direction (LR) having a central axis (MA) arranged extending through a center of the oval filter body (4), the oval filter body having: an outer circumferential contour (29) of the oval filter body (4) of filter medium is formed by: curvature contour sections; and partially straight or slightly curved contour sections; wherein the curvature contour sections include: a first curvature contour section and a second curvature contour section are convex and have a first radius curvature, wherein the first curvature contour section and the second curvature contour section form opposite sides of the outer circumferential contour of the oval filter body (4) of filter medium; wherein the partially straight or slightly curved contour sections include: a first partially straight or slightly curved contour section and a second partially straight or slightly curved contour section, wherein the first radius of curvature of the curvature contour sections is less than a radius of curvature of the partially straight or slightly curved contour sections; wherein the first partially straight or slightly curved contour section and the second partially straight or slightly curved contour section form opposite sides of the outer circumferential contour of the oval filter body (4) of filter medium; a first end plate (7) having radially inner contour forming a receiving opening (11) extending through the first end plate (7), the first end plate (7) secured to a first axial end of the oval filter body (4); a circumferential sealing device (4) arranged on outer surface (9) of the first end plate, between the radially outer contour of the first end plate and the radially inner contour of the first end plate, the circumferential sealing device (4) configured to radially seal the filter element (10) off from a filter holder (2) into which the filter element (3) is receivable, wherein the sealing device (3) has: two first sealing device curvature sections (35, 36) arranged one facing the other; and two second sealing device curvature sections (38, 39) arranged one facing the other, wherein the first sealing device curvature sections (35, 36) each have a first radius of curvature (R35, R36), wherein the second sealing device curvature sections (38, 39) each have a second radius of curvature (R38, R39), wherein the second radius of curvature of the second sealing device curvature sections is larger than the first radius of curvature of the first sealing device curvature sections (35, 36), and wherein the two second sealing device curvature sections are each arranged between and connected at opposing ends to adjacent ones of the two first sealing device curvature sections, forming a continuous materially integral oval sealing device surrounding the radially inner contour of the first end plate.
2. The filter element according to claim 1, wherein the second radius of curvature of the second sealing device curvature sections is smaller than the radius of curvature of the partially straight or slightly curved contour sections of the oval filter body.
3. The filter element according to claim 1, wherein at least one of the first sealing device curvature sections (35,35) has a center portion that protrudes radially outwardly on the outer surface of the first end plate to have a smallest distance to the radially outer contour of the first end plate or to the outer circumferential contour of the filter body, compared to other sealing device curvature sections.
4. The filter element according to claim 1, wherein the centers of curvature (M35, M36) of the first radii of curvature (R35, R36) of the two first sealing device curvature (35,36) sections are arranged on a first straight line (37); wherein the centers of curvature (M38, M39) of the second radii of curvature (R38, R39) of the two second sealing device curvature (35,35) sections are arranged on a second straight line (40); and wherein the first straight line (37) is positioned so as to be perpendicular to the second straight line (40).
5. The filter element according to claim 4, wherein the second straight line (40) is arranged centrally between the centers of curvature (M35, M36) of the first radii of curvature (R35, R36) of the two first sealing device curvature (35,35) sections; and/or the first straight line (37) is arranged centrally between the centers of curvature (M38, M39) of the second radii of curvature (R38, R39) of the two second sealing device curvature (35,35) sections.
6. The filter element according to claim 1, wherein the sealing device (10) has an outer contour (41) and/or an inner surface (43) or sealing surface is arranged so as not to be parallel to the radially outer contour (42) of the first end plate (7) and/or the outer circumferential contour an outer surface (29) of the filter body (4).
7. The filter element according to claim 1, wherein the filter element (3) comprises: an inflow protector (12) arranged circumferentially enclosing the outer circumferential contour of the oval filter body (4) over at least a portion of an axial length of the oval filter body.
8. The filter element according to claim 7, wherein the inflow protector (12) is adhesively fixed onto, welded onto, or fused onto the oval filter body (4) and/or the first end plate (7).
9. The filter element according to claim 7, wherein the inflow protector (12) is fluid-tight, impermeable to fluid flow through the inflow protector.
9. The filter element according to claim 7, wherein the inflow protector (12) runs annularly about an exterior of the filter body (4).
10. The filter element according to claim 1, wherein the second sealing device curvature sections (38, 39) are more curved than a comparison curve (VK) that can be compared with respect to the position thereof on the first end plate (7) and is substantially parallel and concentric to the radially inner and/or the radially outer contour (42) of the first end plate (7) and/or the oval filter body (4).
11. The filter element according to claim 1, wherein the second sealing device curvature sections (38, 39) are more curved than the radially inner and/or the radially outer contour (42) of the first end plate (7) and/or the oval filter body (4) in the region of the second sealing device curvature sections (38, 39).
12. The filter element according to claim 1, wherein the second sealing device curvature sections (38, 39) are more curved than the radially inner and the radially outer contour (42) of the first end plate (7) and/or the oval filter body (4) in the region of the second sealing device curvature sections (38, 39).
13. The filter element according to claim 1, wherein the first sealing device curvature sections are connected to one another by the second sealing device curvature sections in such a manner that the first and second sealing device curvature sections each merge continuously into one another.
14. The filter element according to claim 1, wherein the oval filter body has an oval cross section defined by the filter medium of the oval filter body; wherein the sealing device (10) is arranged within an imaginary axial continuation of the outer circumferential contour of the oval filter body (29) and/or the oval cross-section of the filter body (4) and/or the radially outer contour (42) of the first an open end plate (7) in the longitudinal direction (LR).
15. The filter element according to claim 1, wherein the sealing device (10) which has a seal inner surface (43) in the middle of less-curved curvature sections of the oval filter body and/or of the sealing device (10) which has a smaller distance to the outer circumferential contour (29) of the oval filter body (4) and/or the radially outer contour (42) of the first end plate (7) than in a transitional region between the more- and less-curved curvature sections of the oval filter body and/or the sealing device.
16. A filter arrangement (1), comprising a filter holder (2) having a holding section (19); and a filter element (3) held in the holding section (19) of the filter holder (2), the filter element including: an oval cross-section in a longitudinal direction (LR) thereof; an oval filter body (4) of filter medium elongated in a longitudinal direction (LR) having a central axis (MA) arranged extending through a center of the oval filter body (4), the oval filter body having: an outer circumferential contour (29) of the oval filter body (4) of filter medium is formed by: curvature contour sections; and partially straight or slightly curved contour sections; wherein the curvature contour sections include: a first curvature contour section and a second curvature contour section are convex and have a first radius curvature, wherein the first curvature contour section and the second curvature contour section form opposite sides of the outer circumferential contour of the oval filter body (4) of filter medium; wherein the partially straight or slightly curved contour sections include: a first partially straight or slightly curved contour section and a second partially straight or slightly curved contour section, wherein the first radius of curvature of the curvature contour sections is less than a radius of curvature of the partially straight or slightly curved contour sections; wherein the first partially straight or slightly curved contour section and the second partially straight or slightly curved contour section form opposite sides of the outer circumferential contour of the oval filter body (4) of filter medium; a first end plate (7) having radially inner contour forming a receiving opening (11) extending through the first end plate (7), the first end plate (7) secured to a first axial end of the oval filter body (4); a circumferential sealing device (4) arranged on outer surface (9) of the first end plate, between the radially outer contour of the first end plate and the radially inner contour of the first end plate, the circumferential sealing device (4) configured to radially seal the filter element (10) off from a filter holder (2) into which the filter element (3) is receivable, wherein the sealing device (3) has: two first sealing device curvature sections (35, 36) arranged one facing the other; and two second sealing device curvature sections (38, 39) arranged one facing the other, wherein the first sealing device curvature sections (35, 36) each have a first radius of curvature (R35, R36), wherein the second sealing device curvature sections (38, 39) each have a second radius of curvature (R38, R39), wherein the second radius of curvature of the second sealing device curvature sections is larger than the first radius of curvature of the first sealing device curvature sections (35, 36), and wherein the two second sealing device curvature sections are each arranged between and connected at opposing ends to adjacent ones of the two first sealing device curvature sections, forming a continuous materially integral oval sealing device surrounding the radially inner contour of the first end plate.
17. The filter arrangement according to claim 16, wherein the holding section (19) comprises an engagement region (27), with which a circumferential sealing device (10) of the filter element (3) engages, and wherein the sealing device (10) rests against the engagement region (27) with an inner surface (43).
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0111] In the drawings, identical or functionally-identical elementsunless otherwise specifiedhave been provided with identical reference signs.
DETAILED DESCRIPTION
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[0113] The filter arrangement 1 includes a filter holder 2, and a filter element 3 that is arranged in the filter holder 2. The filter holder 2 may also be referred to as a housing or filter housing. The filter element 3 is depicted in
[0114] The filter element 3which may also be referred to as a primary element or main elementincludes a filter body 4 that surrounds a central tube 5 and preferably rests thereagainst in such a manner that the central tube 5 can be perceived as having a support function for the filter body when there is a flow therethrough. For example, the filter body 4 may be wound around the central tube 5 as a wrap made of a filter medium, or may rest thereagainst in an annularly-enclosed manner, for example, in the form of a star-shaped folded bellows. The central tube 5 is preferably in the shape of a grid and therefore fluid-permeable. The filter body 4 is preferably folded. For the purpose of stabilization, the folded filter medium can be wrapped around with a thread winding 6, i.e., a strip soaked in a hot melt adhesive or other adhesive, or can be fixed by means of a circularly- or helically-encircling adhesive beads. The filter medium is, for example, a filter paper, a filter fabric, a filter cloth, or a non-woven filter web. In particular, the filter medium can be produced in a spunbonded web or meltblown process, or can include such a fiber layer that has been applied to a spunbonded web or cellulose support. The filter medium may also be felted or needle-punched. The filter medium may include natural fiberssuch as cellulose or cottonor synthetic fiberssuch as polyester, polyvinyl sulfate, or polytetrafluoroethylene. The fibers, when processed, may be oriented in, oblique to, or transverse to the machine direction, or unordered.
[0115] The filter element 3 includes a first, in particular, open end plate 7 and a second, in particular, closed end plate 8. The end plates 7, 8 are preferably made from a plastic material. For example, the end plates 7, 8 may be configured as inexpensive plastic injection-molded components. The end plates 7, 8 may be produced, for example, from a polyurethane material, especially one that is molded in casting shells, and preferably one that is foamed. The end plates 7, 8 may be cast onto the filter body 4. The filter body 4 is arranged between the end plates 7, 8. A sealing device 10 for sealing the filter element 3 off from the filter holder 2 is provided on a front side 9 of the first end plate 7 that faces away from the filter body 4. The sealing device 10 is designed to seal the filter element 3 off from the filter holder 2, in particular, in a radial manner.
[0116] The filter medium of the filter body 4 may be fused, adhered, or welded to the end plates 7, 8. The second end plate 8 is, for example, plate-shaped and preferably fluid-impermeable. Provided in the first end plate 7 is a receiving opening 11 through which the air that has been filtered by the filter element 3 can continue to escape. The filter element 3 preferably further includes an inflow protector 12 that prevents a particle-laden fluid L from directly flowing into the filter medium 4. The fluid L may be air. The inflow protector 12 may be a foil, a small-meshed net, or a grid. The inflow protector 12 may be fluid-impermeable or fluid-permeable. The inflow protector 12 may be adhered, welded, or fused to the filter body 4. The inflow protector 12 is arranged adjacent to the first end plate 7. In particular, the inflow protector 12 borders on the first end plate 7. The inflow protector 12 may be connected to the first end plate 7, in particular, in a flow-sealed manner. Fluid L to be purified enters from a pre-filtration side RO of the filter element 3 through the filter body 4 into a cavity surrounded by the central tube 5, and flows therefrom through the receiving opening 11 as filtered fluid L to a post-filtration side RL of the filter element 3 that is surrounded, in particular, by the filter body 4.
[0117] The filter element 3 has, preferably, an oval cross-section in a longitudinal direction LR thereof. The cross-section may decrease from the first end plate 7 toward the second end plate 8, such that the filter element 3 tapers conically. However, the filter element 3 preferably has an oval cross-section such as is illustrated in
[0118] In the filter holder 2, surrounded by the filter element 3, a secondary element 13 illustrated in
[0119] The filter medium 14 is arranged between the end plates 15, 16. The filter medium 14 surrounds a grid-shaped central tube 17. The secondary element 13 has, like the filter element 3, a pre-filtration side RO and a post-filtration side RL. The first end plate 15 may include a sealing device 18 for sealing the secondary element 13 off from the filter holder 2. The sealing device 18 may be formed so as to be materially integral with the first end plate 15. The filter element 3 and the secondary element 13 can be held in the filter holder 2. The secondary element 13 includes a fluid outflow opening 51. The fluid outflow opening 51 may be referred to as a fluid outflow opening of the filter element 3. As illustrated in
[0120] The filter holder 2 further includes a maintenance cover 23 that can be removed from the holding section 19. The filter element 3 can be removed from the holding section 19 via the maintenance cover 23. The maintenance cover 23 can be connected to the holding section 19 with the aid of quick-action fasteners. A sealing device may be provided between the maintenance cover 23 and the holding section 19
[0121] The filter holder 2 or the holding section 19 includes a fluid inlet 24 for allowing the fluid L to be filtered to flow into the filter holder 2, and an, in particular, central fluid outlet 25 for allowing the fluid L, having been filtered with the aid of the filter element 3, to flow out from the filter holder 2. The fluid inlet 24 and the fluid outlet 25 are preferably configured so as to be tubular in shape. The fluid inlet 24 may have an oval cross-section, as illustrated in
[0122] A particle discharge opening 26 may be provided on the maintenance cover 23. The particle discharge opening 26 is preferably tubular in shape. Particles that have been pre-separated from the fluid L can be guided away from the filter holder 2 via the particle discharge opening 26. The particle discharge opening 26 may include a valve. The housing parts 20, 21 and/or the maintenance cover 23 may be reinforced with ribs. Provided in the filter holder 2in particular, in the holding section 19is a first engagement region 27 (
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[0124] Orienting the fluid inlet 24 such that the in-flowing fluid L strikes against a relatively more curved curvature 50 of the wall 30 of the holding section 19 greatly accelerates the fluid L to be filtered, and causes the fluid to then flow tangentially, in particular, helically through the filter element 3. This achieves favorable separation of particles from the fluid L. The fluid inlet 24 may be shielded from the fluid L flowing through the filter element 3 with the aid of a wall 31, which supports the construction of a helical flow. The separated particles are removed from the holding section 19 with the aid of the particle discharge opening 26. The holding section 19 runs in the longitudinal direction LR of the filter element 3, parallel to the outer surface 29 of the filter element 3, so thatas illustrated in
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[0126] As further illustrated in
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[0130] The structure of the filter element 3 according to
[0131] The end plates 7, 8 are preferably oval. The filter body 4 may be partially covered by an inflow protector 12. The inflow protector 12 may be a finely-meshed grid or a foil, which is welded, adhered, or fused to the filter medium. In particular, the inflow protector 12 borders on the first end plate 7. The inflow protector 12 prevents particles 33 contained in the fluid L to be filteredwhich is entering through the fluid inlet 24from striking directly against the filter medium.
[0132] The second end plate 8 is preferably fluid-tight, so that no fluid L is able to reach therethrough from the pre-filtration side RO to the post-filtration side RL of the filter element 3. The second end plate 8 may include, for example, bracing elements 34, only one of which is provided with a reference sign in
[0133] An elastically deformable sealing device 10 for sealing the filter element 3 off from the holding section 19 is provided at the first end plate 7, and, in particular, at a front side 9 of the first end plate 7 that faces away from the filter body 4. The sealing device 10 is resiliently deformable. Preferably, the first end plate 7 and the sealing device 10 are materially integral. For example, the first end plate 7 and the sealing device 10 may be made from a polyurethane foam. The sealing device 10 completely encircles the first end plate 7. The sealing device 10 is completely inside the cross-section of the filter body 4, in particular, as projected in the longitudinal direction LR.
[0134] The sealing device 10, as illustrated in
[0135] The sealing device 10 additionally has two second convex curvature sections 38, 39 arranged so as to face one another. The first curvature sections 35, 36 and the second curvature sections 38, 39 are connected to one another in a materially integral manner. The second curvature sections 38, 39 have second radii of curvature R38, R39. The second radii of curvature R38, R39 are equal. Centers of curvature M38 and M39 of the radii of curvature R38 and R39 lie on a common straight line 40. The straight line 40 is arranged so as to be perpendicular to the straight line 37. The straight line 37 has a length a.sub.37 and the straight line 40 has a length a.sub.40. Preferably, the straight line 40 divides the straight line 37 in the center, and vice versa. Preferably, the straight line 40 and the straight line 37 intersect at a center point through which a central axis MA of the filter element 3 runs in the longitudinal direction LR, the central axis preferably overlapping with a central axis of the filter holder 2 when the filter element 3 has been installed incorporated the filter holder 2. The sealing device 10 also has an outer contour 41. The outer contour 41 does not run parallel to an outer contour 42 of the first end plate 7. The second radii of curvature R38, R39 are greater than the first radii of curvature R35, R36. The secondary element 13 may have an identically configured sealing device 18.
[0136] In
[0137] As illustrated in
[0138] As illustrated in detail in
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[0140] As illustrated in
[0141] The guide elements 47 may be configured as guide blades. Preferably, any number of fluid inlets 24 are provided so as to be distributed over a circumference u (
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[0144] As illustrated in
[0145] The filter element 3 may, as illustrated in
LIST OF REFERENCE SIGNS
[0146] 1 Filter arrangement [0147] 2 Filter holder or filter housing [0148] 3 Filter element [0149] 4 Filter body [0150] 5 Central tube [0151] 6 Thread winding [0152] 7 End plate (in particular, open end plate) [0153] 8 End plate (in particular, closed end plate) [0154] 9 Front side [0155] 10 Sealing device [0156] 11 Receiving opening [0157] 12 Inflow protector [0158] 13 Secondary element [0159] 14 Filter medium of the secondary element [0160] 15 End plate of the secondary element (in particular, open) [0161] 16 End plate of the secondary element (in particular, closed) [0162] 17 Central tube of the secondary element [0163] 18 Sealing device of the secondary element [0164] 19 Holding section of the filter holder [0165] 20 Housing part [0166] 21 Housing part [0167] 22 Fastening means [0168] 23 Maintenance cover [0169] 24 Fluid inlet [0170] 25 Fluid outlet [0171] 26 Particle discharge opening [0172] 27 Engagement region, in particular for the sealing device 10 of the filter element 3 [0173] 28 Engagement region, in particular for the sealing device 18 of the secondary element 13 [0174] 29 Outer surface, in particular of the filter body 4 [0175] 30 Wall, in particular of the holding section 19 [0176] 31 Wall, in particular for guiding flow within the filter holder [0177] 32 Arrow, in particular in the direction of flow through the filter element 3 [0178] 33 Particles [0179] 34 Bracing element [0180] 35 Curvature section, in particular of lesser curvature [0181] 36 Curvature section, in particular of lesser curvature [0182] 37 Straight line [0183] 38 Curvature section, in particular of greater curvature [0184] 39 Curvature section, in particular of greater curvature [0185] 40 Straight line, in particular center line [0186] 41 Outer contour, in particular of the sealing device 10 [0187] 42 Outer contour, in particular of the end plate 7 and/or 8 [0188] 43 Inner surface, in particular of the sealing device 10, in particular, sealing surface [0189] 44 Sealing lip, in particular having a radially inward sealing edge or sealing surface [0190] 45 Sealing lip, in particular having radially outward or inward sealing edge or sealing surface [0191] 46 Cavity, in particular groove between the sealing lips 44, 45 [0192] 47 Guide element [0193] 48 Inflow protector, in particular on the maintenance cover 23 [0194] 49 Transition section, in particular at the fluid inlet 24 [0195] 50 Curvature [0196] 51 Fluid exit opening, in particular through the end plate 15 of the secondary element 13 [0197] 270 Sealing contact surface of the engagement region 27 [0198] 280 Sealing contact surface of the engagement region 28 [0199] a Distance [0200] A Outflow direction [0201] a.sub.37 Length [0202] a.sub.40 Length [0203] b Width [0204] br Width direction [0205] E Inflow direction [0206] h Height [0207] hr Height direction [0208] L Fluid [0209] LR Longitudinal direction [0210] MA Central axis [0211] M35 Center of curvature [0212] M36 Center of curvature [0213] M38 Center of curvature [0214] M39 Center of curvature [0215] RE Post-filtration side [0216] RO Pre-filtration side [0217] R35 Radius of curvature [0218] R36 Radius of curvature [0219] R38 Radius of curvature [0220] R39 Radius of curvature [0221] u Circumference [0222] UL Overlap region [0223] VK Comparison curve [0224] Angle of curvature