CONCENTRATED SOLAR RECEIVER AND REACTOR SYSTEMS COMPRISING HEAT TRANSFER FLUID
20190346177 ยท 2019-11-14
Inventors
- Mehdi Jafarian (Klemzig, AU)
- Maziar Arjomandi (Beaumont, AU)
- Mohammad Reza Abdollahi (Lemzig, AU)
- Graham Jerrold Nathan (Ironbank, AU)
Cpc classification
F28D20/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E10/44
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S60/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B01J2219/0892
PERFORMING OPERATIONS; TRANSPORTING
Y02E20/34
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S70/65
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S60/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C10J2300/1284
CHEMISTRY; METALLURGY
B01J2219/0869
PERFORMING OPERATIONS; TRANSPORTING
F24S70/60
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/14
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02E20/18
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
C01B3/36
CHEMISTRY; METALLURGY
F24S80/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B01J2219/0871
PERFORMING OPERATIONS; TRANSPORTING
F23C2900/99008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Y02E20/16
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
F24S10/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S20/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S2070/62
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F24S10/20
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F24S60/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F23C9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F28D20/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Apparatus operable using concentrated solar radiation, the apparatus comprising a body having a cavity adapted to receive concentrated solar radiation, a heat energy absorber associated with the cavity to receive heat from concentrated solar radiation within the cavity, a chamber containing a body of matter, the chamber being in heat exchange relation with the heat energy absorber to receive heat therefrom for heating the body of matter, and an inlet means for introducing fluid into the chamber for contacting the contained body of matter. Also, a reactor system for contacting a reactant liquid with two gaseous reactants, the reactor system comprising two reactors interconnected for circulation of a reactant liquid therebetween, whereby the circulating reactant liquid is enabled to react with a gaseous reactant introduced into one reactor and to also react with a gaseous reactant introduced into the other reactor.
Claims
1. Apparatus operable using concentrated solar radiation, the apparatus comprising: a body having a cavity adapted to receive concentrated solar radiation; a heat energy absorber associated with the cavity to receive heat from concentrated solar radiation within the cavity; a chamber containing a body of matter, the chamber being in heat exchange relation with the heat energy absorber to receive heat therefrom for heating the body of matter; and an inlet means for introducing fluid into the chamber for contacting the contained body of matter.
2. Apparatus operable using concentrated solar radiation, the apparatus comprising: a body having a cavity adapted to receive concentrated solar radiation; a heat energy absorber associated with the cavity to receive heat from concentrated solar radiation within the cavity; a chamber containing a body of matter, the chamber being in heat exchange relation with the heat energy absorber to receive heat therefrom for heating the body of matter; an inlet means for introducing fluid into the contained body of matter, with fluid separating from the body of matter as a gaseous fluid; and an outlet means for removing the separated gaseous fluid from the chamber.
3. Apparatus for treating a fluid using concentrated solar radiation, the apparatus comprising: a body having a cavity adapted to receive concentrated solar radiation; a heat energy absorber associated with the cavity to receive heat from concentrated solar radiation within the cavity; a chamber containing a body of matter, the chamber being in heat exchange relation with the heat energy absorber to receive heat therefrom for heating the body of matter; an inlet means for introducing fluid to be treated into the contained body of matter, with fluid separating from the body of matter as a treated gaseous fluid; and an outlet means for removing the separated gaseous fluid from the chamber.
4. Apparatus according to any one of claims 1 to 3, comprising a plurality of chambers, each said chamber comprising a body of matter adapted for receiving heat from said heat energy absorber.
5. Apparatus according to any one of claims 1 to 3, wherein said treated gas comprises heated gas.
6. Apparatus according to any one of claims 1 to 3, wherein said body of matter comprises a heat transfer liquid.
7. Apparatus according to claim 6, wherein said heat transfer liquid comprises metal/metal oxides such as Ga, Sb, Pb, Sn, Fe, Cu, Cr, Ti, CuO and AgO.
8. Apparatus according to claim 6, wherein said heat transfer liquid comprises a non-metallic fluid.
9. Apparatus according to claim 8, wherein the non-metallic fluid comprises a molten salt.
10. A solar receiver for treating a gas, the solar receiver comprising: a body having a cavity adapted to receive concentrated solar radiation; a heat energy absorber associated with the cavity to receive heat from concentrated solar radiation within the cavity; a chamber containing a body of matter, the chamber being in heat exchange relation with the heat energy absorber to receive heat therefrom for heating the body of matter; an inlet means for introducing gas into the contained body of matter for heat exchange therewith; and an outlet means for removing treated gas separated from the body of matter.
11. A solar receiver for heating a gas, the solar receiver comprising: a body having a cavity adapted to receive concentrated solar radiation; a heat energy absorber associated with the cavity to receive heat from concentrated solar radiation within the cavity; a chamber containing a body of heat transfer liquid, the chamber being in heat exchange relation with the heat energy absorber to receive heat therefrom for heating the heat transfer liquid; an inlet means for introducing gas into the body of heat transfer liquid for heat exchange therewith; and an outlet means for removing heated gas separated from the heat transfer liquid.
12. A solar receiver according to either claim 10 or claim 11, comprising a plurality of chambers, each said chamber comprising a body of matter adapted for receiving heat from said heat energy absorber.
13. A solar receiver according to any one of claims 10 to 12, wherein said treated gas comprises heated gas.
14. A solar receiver according to any one of claims 10 to 12, wherein said body of matter comprises a heat transfer liquid.
15. A solar receiver according to claim 14, wherein said heat transfer liquid comprises metal/metal oxides such as Ga, Sb, Pb, Sn, Fe, Cu, Cr, Ti, CuO and AgO.
16. A solar receiver according to claim 14, wherein said heat transfer liquid comprises a non-metallic fluids with the appropriate thermo-physical properties.
17. Apparatus according to claim 16, wherein the non-metallic fluid comprises a molten salt.
18. A method of treating a fluid, the method comprising use of apparatus according to any one of claims 1 to 3.
19. A method of treating a gas, the method comprising use of a solar receiver according to either claim 10 or claim 11.
20. A method of heating a gas, the method comprising use of a solar receiver according to either claim 10 or claim 11.
21. A method of heating a fluid, the method comprising: heating a body of heat transfer liquid; introducing fluid to be heated into the heated body of heat transfer liquid; separating the fluid from the body of heat transfer liquid as a heated gaseous fluid; and collecting the separated gaseous fluid.
22. A method of heating a gas, the method comprising: receiving concentrated solar radiation; heating a body of heat transfer liquid using thermal energy derived from the concentrated solar radiation; introducing gas to be heated into the heated body of heat transfer liquid; separating the gas from the body of heat transfer liquid; and collecting the separated gas.
23. A method of performing a process using a first fluid and second fluid, the method comprising: receiving concentrated solar radiation; applying thermal energy derived from the concentrated solar radiation to the first fluid; and introducing the second fluid into the first fluid.
24. A reactor system for contacting a reactant liquid with two gaseous reactants, the reactor system comprising two reactors interconnected for circulation of a reactant liquid therebetween, whereby the circulating reactant liquid is enabled to react with a gaseous reactant introduced into one reactor and to also react with a gaseous reactant introduced into the other reactor.
25. A method of contacting a reactant liquid with two gaseous reactants, the method comprising use of apparatus according to claim 24.
26. A method of contacting a reactant liquid with two gaseous reactants, the method comprising circulating the reactant liquid between two reactors, introducing one gaseous reactant into one reactor and introducing the other gaseous reactant into the other reactor, whereby the circulating reactant liquid is enabled to react with gaseous reactant introduced into one reactor and to also react with gaseous reactant introduced into the other reactor.
27. A method of performing liquid chemical looping combustion (LCLC) or for liquid chemical looping gasification (LCLG), wherein the method comprises use of apparatus according to the first aspect of the invention and wherein with the reactant liquid comprises an oxygen carrier.
28. A method of provided a method of performing liquid chemical looping combustion (LCLC) or for liquid chemical looping gasification (LCLG), the method comprising circulating a reactant liquid comprising an oxygen carrier between a fuel reactor and an air reactor, introducing a gaseous fuel into the fuel reactor and introducing air into the air reactor, whereby the circulating reactant liquid is enabled to react with fuel introduced into the air reactor and to also react with air introduced into the air reactor.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0173] Notwithstanding any other forms which may fall within the scope of the present invention, a preferred embodiment/preferred embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings in which:
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DEFINITIONS
[0186] The following definitions are provided as general definitions and should in no way limit the scope of the present invention to those terms alone, but are put forth for a better understanding of the following description.
[0187] Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the art to which the invention belongs. It will be further understood that terms used herein should be interpreted as having a meaning that is consistent with their meaning in the context of this specification and the relevant art and will not be interpreted in an idealized or overly formal sense unless expressly so defined herein. For the purposes of the present invention, additional terms are defined below. Furthermore, all definitions, as defined and used herein, should be understood to control over dictionary definitions, definitions in documents incorporated by reference, and/or ordinary meanings of the defined terms unless there is doubt as to the meaning of a particular term, in which case the common dictionary definition and/or common usage of the term will prevail.
[0188] For the purposes of the present invention, the following terms are defined below.
[0189] The articles a and an are used herein to refer to one or to more than one (i.e. to at least one) of the grammatical object of the article. By way of example, an element refers to one element or more than one element.
[0190] The term about is used herein to refer to quantities that vary by as much as 30%, preferably by as much as 20%, and more preferably by as much as 10% to a reference quantity. The use of the word about to qualify a number is merely an express indication that the number is not to be construed as a precise value.
[0191] Throughout this specification, unless the context requires otherwise, the words comprise, comprises and comprising will be understood to imply the inclusion of a stated step or element or group of steps or elements but not the exclusion of any other step or element or group of steps or elements.
[0192] Any one of the terms including or which includes or that includes as used herein is also an open term that also means including at least the elements/features that follow the term, but not excluding others. Thus, including is synonymous with and means comprising.
[0193] In the claims, as well as in the summary above and the description below, all transitional phrases such as comprising, including, carrying, having, containing, involving, holding, composed of, and the like are to be understood to be open-ended, i.e. to mean including but not limited to. Only the transitional phrases consisting of and consisting essentially of alone shall be closed or semi-closed transitional phrases, respectively.
[0194] Although any methods and materials similar or equivalent to those described herein can be used in the practice or testing of the present invention, preferred methods and materials are described. It will be appreciated that the methods, apparatus and systems described herein may be implemented in a variety of ways and for a variety of purposes. The description here is by way of example only.
[0195] Also, various inventive concepts may be embodied as one or more methods, of which an example has been provided. The acts performed as part of the method may be ordered in any suitable way. Accordingly, embodiments may be constructed in which acts are performed in an order different than illustrated, which may include performing some acts simultaneously, even though shown as sequential acts in illustrative embodiments.
[0196] The phrase and/or, as used herein in the specification and in the claims, should be understood to mean either or both of the elements so conjoined, i.e. elements that are conjunctively present in some cases and disjunctively present in other cases. Multiple elements listed with and/or should be construed in the same fashion, i.e. one or more of the elements so conjoined. Other elements may optionally be present other than the elements specifically identified by the and/or clause, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, a reference to A and/or B, when used in conjunction with open-ended language such as comprising can refer, in one embodiment, to A only (optionally including elements other than B); in another embodiment, to B only (optionally including elements other than A); in yet another embodiment, to both A and B (optionally including other elements); etc.
[0197] As used herein in the specification and in the claims, or should be understood to have the same meaning as and/or as defined above. For example, when separating items in a list, or or and/or shall be interpreted as being inclusive, i.e. the inclusion of at least one, but also including more than one, of a number or list of elements, and, optionally, additional unlisted items. Only terms clearly indicated to the contrary, such as only one of or exactly one of, or, when used in the claims, consisting of will refer to the inclusion of exactly one element of a number or list of elements. In general, the term or as used herein shall only be interpreted as indicating exclusive alternatives (i.e. one or the other but not both) when preceded by terms of exclusivity, such as either, one of, only one of, or exactly one of. Consisting essentially of, when used in the claims, shall have its ordinary meaning as used in the field of patent law.
[0198] As used herein in the specification and in the claims, the phrase at least one, in reference to a list of one or more elements, should be understood to mean at least one element selected from any one or more of the elements in the list of elements, but not necessarily including at least one of each and every element specifically listed within the list of elements and not excluding any combinations of elements in the list of elements. This definition also allows that elements may optionally be present other than the elements specifically identified within the list of elements to which the phrase at least one refers, whether related or unrelated to those elements specifically identified. Thus, as a non-limiting example, at least one of A and B (or, equivalently, at least one of A or B, or, equivalently at least one of A and/or B) can refer, in one embodiment, to at least one, optionally including more than one, A, with no B present (and optionally including elements other than B); in another embodiment, to at least one, optionally including more than one, B, with no A present (and optionally including elements other than A); in yet another embodiment, to at least one, optionally including more than one, A, and at least one, optionally including more than one, B (and optionally including other elements); etc.
[0199] For the purpose of this specification, where method steps are described in sequence, the sequence does not necessarily mean that the steps are to be carried out in chronological order in that sequence, unless there is no other logical manner of interpreting the sequence.
[0200] In addition, where features or aspects of the invention are described in terms of Markush groups, those skilled in the art will recognise that the invention is also thereby described in terms of any individual member or subgroup of members of the Markush group.
DETAILED DESCRIPTION OF THE INVENTION
[0201] It should be noted in the following description that like or the same reference numerals in different embodiments denote the same or similar features.
Solar Receiver
[0202] Referring to
[0203] The solar receiver 100 comprises a receiver body 11 having a cavity 13 adapted to receive concentrated solar radiation from the solar source, a heat energy absorber 14 associated with the cavity 13 to receive heat from concentrated solar radiation within the cavity, and a chamber 15 containing a body 16 of matter 16. In this embodiment, the body of matter 16 comprises heat transfer liquid 18 for transferring the heat to a pressurised gas, as will be explained in more detail later. In the arrangement illustrated, the heat transfer liquid 18 is confined within the chamber 15; that is, it is not transported through the chamber.
[0204] The receiver body 11 has an aperture 17 through which concentrated solar radiation can be received within the cavity 13 to insulate the cavity (i.e. to expose the cavity to the sun's rays).
[0205] The receiver body 11 may optionally be fitted with a secondary concentrator 19 associated with the aperture 17. The secondary concentrator 19 may comprise a compound parabolic concentrator.
[0206] The aperture 17 may be fitted with an aerodynamic seal (not shown) to decrease convective heat losses.
[0207] The receiver body 11 may further comprise a vessel 20 configured as a structural container having an outer wall 21 and an inner wall 22 between which the chamber 15 is defined. The vessel 20 may be constructed as a pressure vessel for sustaining fluid pressure within the chamber 15.
[0208] The outer wall 21 may optionally be insulated to prevent or minimise heat dissipation. Specifically, the outer wall 21 is lined externally with insulation 23 in the arrangement shown.
[0209] The outer wall 21 may also optionally be provided with an interior refractory liner 24.
[0210] The heat energy absorber 14 and the aperture 17 cooperate to define the boundary of the cavity 13. In this way, the heat energy absorber 14 is disposed substantially around the cavity 13, as can be seen in
[0211] The inner wall 22 of the vessel 20 defines a common wall 31 between the chamber 15 and the cavity 13. The common wall 31 extends to and is integrated with the aperture 17.
[0212] The common wall 31 presents an absorber surface 35 around the cavity 13. Concentrated solar radiation received within the cavity 13 heats the absorber surface 35. The heat is transferred through the common wall 31 to the body 16 of heat transfer liquid 18 within the chamber 15.
[0213] The heat transfer liquid 18 may comprise a liquid metal/metal oxide, although it is not limited thereto. The heat transfer liquid 18 may be any kind of heat transfer fluid with appropriate thermo-physical properties. Any metal/metal oxides, molten alloys or combination of different metal/metal oxides such as Ga, Sb, Pb, Sn, Fe, Cu, Cr, Ti, CuO and AgO, or alternatively non-metallic fluids with the appropriate thermo-physical properties such as, for example, molten salts, may be employed, as mentioned above. Other heat transfer liquids such as nano-fluids and non-metallic fluids may also be used.
[0214] The volume of the body 16 of heat transfer liquid 18 is less than the volume of the chamber 15, whereby the upper portion of the heat transfer liquid 18 defines a surface 37, and a gas collection space 39 is established within the chamber 15 above the surface 37. With this arrangement, pressurised gas separating from the body 16 of heat transfer liquid 18 as a heated gaseous fluid can accumulate in the gas collection space 39, as will be explained shortly.
[0215] An inlet means 41 is provided for introducing pressurised gas (e.g. air) into the bottom section of the body 16 of heat transfer liquid 18 within the chamber 15. In the arrangement shown, the inlet means 41 comprises several inlets 43, each of which may comprise a sparger or injection nozzle. The pressurised gas may comprise a mixture of different gases or a pure substance. Different gases may be injected through various inlets 43.
[0216] The pressurised gas (for example, either e.g. air, N.sub.2, Ar or CO.sub.2) is injected into the bottom section of the body 16 of heat transfer liquid 18, forming gas bubbles 44 within liquid. The gas bubbles 44 rise to the surface 37 of the body 16 of heat transfer liquid 18, adsorbing heat in the process. The arrangement thus provides a heat transfer fluid bath 38. The pressurised gas leaves the heat transfer liquid 18 at the surface 37 and enters the gas collection space 39. The gas collection space 39 also allows the heat transfer liquid 18 to expand freely, for example, in response to gas injection, thermal expansion and the like.
[0217] An outlet means 45 is provided for the pressurised heated gas to be removed from the collection space 39 for a subsequent use. In the arrangement shown, the outlet means 45 comprises several outlets 46.
[0218] The shape of the cavity 13 depicted in the accompanying drawings is illustrative only; other configurations are possible, as would be understood by a person skilled in the art.
[0219] In operation, concentrated solar radiation received within the cavity 13 is first absorbed on the absorber surface 35 on the inner side of the heat energy absorber 14. The absorbed heat is then transferred via the heat transfer liquid 18 within chamber 15 to the pressurised gas, which is injected as bubbles through into the heat transfer fluid bath 38 and subsequently retrieved.
[0220] In the first embodiment, the receiver body 11 is configured for orientation vertically in a beam down arrangement, with the aperture 17 upwardly facing, as shown in
[0221] In
[0222] In the first and second embodiments, the heat transfer liquid 18 (or other matter constituting the body 16) is confined within the chamber 15; that is, the heat transfer liquid 18 (or other matter constituting the body 16) is not transported through the chamber to provide fluid exchange within the chamber.
[0223] In another embodiment (not shown), the heat transfer liquid 18 (or other matter constituting the body 16) may be exchanged, either periodically or continuously during operation of the apparatus. In other words, material constituting the body 16 of matter may be transported through the chamber. This may facilitate continuous and semi-batch modes of operation of the apparatus. The heat transfer liquid 18 (or other matter constituting the body 16) leaving the chamber 15 carries thermal energy which can then be extracted and exploited, as would be recognised by a person skilled in the art.
[0224] Where the material which constitutes the body 16 of matter contained within the chamber 15, is transported through the chamber 15 and thereby exchanged, the apparatus may be provided with means for introducing the material into the chamber 15, and means for removing the material from the chamber. With this arrangement, fresh material is introduced into the chamber 15, and correspondingly excess material is removed from the chamber, with the material resident in the chamber at any time constituting the body 16 of matter within the chamber.
[0225] In the embodiments described, the material constituting the body 16 of matter contained within the chamber 15 comprises a heat transfer liquid 18. The body 16 of matter contained within the chamber 15 may, however, be of any other appropriate form, including a liquid or mixture of liquids, or a multiphase (heterogeneous) fluid, as discussed previously. The multiphase fluid may be introduced into the chamber 15 with a solid phase or solid phases. The solid phase(s), or at least a portion thereof, may be caused to melt in response to heat derived from the concentrated solar radiation and also from combustion within the cavity (either in combination or separately, depending upon the manner in which the hybrid receiver-combustor is operating and the availability of incident solar radiation). Additionally, or alternatively, the solid phase(s), or at least a portion thereof, may be caused to react with fluid to be treated, the latter being introduced into the body 16 of matter (e.g. the heat transfer fluid) contained within the chamber 15.
[0226] From the foregoing, it is evident that the various embodiments each provide a simple yet highly effective way of heating or otherwise treating a gaseous fluid using thermal energy derived from a solar source. In the embodiments described, the thermo-chemical and thermo-physical properties of liquid metal/metal oxides are exploited in the heat transfer process. Any metal/metal oxides, molten alloys or combination of different metal/metal oxides such as Ga, Sb, Pb, Sn, Fe, Cu, Cr, CuO, Cu2O, AgO and Ag2O or even non-metallic fluids and molten salts with the appropriate thermo-physical and thermo-chemical properties or even non-metallic fluids or multiphase fluids, can be employed for heating of different gases or performing multiphase reactions.
[0227] The embodiments described overcome or at least reduce the effect of certain deficiencies of the prior art described earlier as follows:
Elimination of the technical complications associated with the use of reticulated porous ceramic (RPC), including both low thermal conductivity, gas-tightness and need for gap between the RPC and receiver wall, through application of a molten metal oxide such as cuO.sub..sub.
[0230] In the embodiments described and illustrated, the apparatus is configured as a solar receiver for capturing heat energy from a solar source. The apparatus may, however, be configured as a hybrid receiver-combustor for capturing heat energy from a solar source and a fuel source, as would be understood by a person skilled in the art. In the latter case, the hybrid receiver-combustor is adapted to capture heat energy from a solar source and accommodate combustion to generate heat from a fuel source.
[0231] In the embodiments described and illustrated, the apparatus, in effect, treats the gas (e.g. air) by heating it. In other embodiments, the gas may be treated in another way as would be understood by a person skilled in the art; for example, the gas may be treated by way of a reaction with the heat transfer liquid.
[0232] Accordingly, the gas to be treated may comprise a reactant gas or a non-reactant gas with respect to the heat transfer liquid.
[0233] In the embodiments described and illustrated, the apparatus is configured as a solar receiver for capturing heat energy from a solar source for heating purposes. The apparatus may, however, be also configured as a solar receiver/reactor to employ captured heat to perform chemical reactions. It may be also configured as a hybrid solar receiver-combustor to provide the heat for performing chemical reactions from a solar source and a fuel source.
[0234] Referring now to
[0235] The system is shown schematically here for eight bubble columns 318. However, it is readily apparent that various numbers and configurations of the bubble columns and billboard solar receiver configurations can be employed as would be appreciated by the skilled addressee.
[0236] The pressurised gas is injected through nozzles 307 at the bottom of each absorber column 301 housing a molten metal/metal oxide HTF 318, to augment both the heat transfer to the molten metal/oxide 318 and achieve high rates of heat and mass transfer to the gas. The pressurised gas is injected as bubbles through injection nozzles 307 into the HTF 318. Heated pressurised gas exits the HTF 318 and absorber column 301 via outlet nozzle 308 and outlet manifold 304 to outlet 309. In alternate arrangements, the gas can be also injected/introduced into the HTF 318 at any location along the height of the bubble column 301.
[0237] Referring now to
[0238] As for the billboard configuration of
Indirectly Heated Solar Bubble Column Cavity Receiver
[0239]
Indirectly Heated Solar Bubble Receiver/Reactor with a Circulating Heat Transfer Fluid
[0240]
[0241] Configuration 500c consists of cavity 530, which is suspended in a HTF 518. A pressurised gas is bubbled asymmetrically through nozzles 532 into the HTF bath to induce an upward flow through HTF 518 and to generate circulation of the HTF 518 around the cavity 530. The nozzles 532 in this particular embodiment are distributed asymmetrically on one side of the cavity to generate a large-scale circulation of the heat transfer fluid around the cavity as the bubbles on that side rise to the surface. The driving force required to circulate the HTF 518 is generated both pneumatically and hydrodynamically. This provides sufficient lift to circulate the HTF 518 around the cavity 530 and also achieves good transfer of heat to the walls 534 of reactor 500c and good transport of heat and mass within the receiver/reactor 500c.
Directly Heated Solar Bubble Receiver
[0242] One possible configuration of a directly heated solar bubble receiver 600 is shown in
Reactor System
[0243] Referring to
[0244] The reactor system 700 comprising two reactors 711, 712 interconnected for circulation of a reactant liquid therebetween, whereby the circulating reactant liquid is enabled to react with the Gaseous Reactant 1 introduced into reactor 711 and to also react with Gaseous Reactant 2 introduced into the reactor 712.
[0245] Each reactor 711, 712 is configured as a bubble reactor, comprising a body 713 defining a reaction chamber 715 adapted to contain a portion of the reactant liquid as a column 717.
[0246] The portion of the reactant liquid contained as column 717 is of a volume less than the volume of the chamber 715 whereby the upper portion of the column 717 defines a surface 718, and a gas collection space 719 is provide within the chamber 715 above the surface 718. With this arrangement, gaseous fluids separating from the column 717 can accumulate in the gas collection space 719, from where they can leave the chamber 715, as is explained further below. The gas collection space 719 also allows the reactant liquid 717 to expand freely, for example, in response to gas injection, thermal expansion or the like.
[0247] Each reactor 711, 712 is configured as a gas-lift reactor, with the two gas-lift reactors so interconnected that the lift (upward flow) within each column 717 generates circulation of reactant liquid between the two reactors. Accordingly, the driving force required for circulation of reactant liquid between the two reactors 711, 712 is generated hydrodynamically.
[0248] This may be achieved by interconnecting the two reactors 711, 712 so that upward flow of reactant liquid exiting from an upper section of each reactor is introduced into a lower section of the other reactor, thereby establishing a continuous circulation of the reactant liquid between two reactors.
[0249] In the arrangement shown, the two reactors 711, 712 are interconnected for circulation of the reactant liquid therebetween via two flow paths 721, 722, with flow path 721 extending between the upper section of reactor 711 and the lower section of reactor 712, and flow path 722 extending between the upper section of reactor 712 and the lower section of reactor 711. Each flow path 721, 722 communicates with the upper section of the respective reactor 711, 712 below surface 718 of the respective column 717.
[0250] A gas trap 723 is incorporated in each flow path 721, 722 to separate entrained bubbles from the reactant liquid prior to introduction of the reactant liquid to the other reactor. This is to avoid the mixing of the different gaseous reactants. Each gas trap 723 communicates with the gas collection space 719 of the respective reactor 711, 712 via return line 725 for return of any gas removes from the circulating reactant liquid.
[0251] An inlet means 731 is provided for introducing Gaseous Reactant 1 into the reaction chamber 715 of reaction chamber 711, and an inlet means 732 is provided for introducing Gaseous Reactant 2 into the reaction chamber 715 of reactor 712. In alternate arrangements, the gas can be also injected/introduced into the liquid at any location along the bubble column reactors 711, 712.
[0252] Each inlet means 731, 732 is adapted to introduce the respective gaseous reactant under pressure into the lower section of the respective reaction chamber 715, thereby generating lift (upward flow), causing circulation of reactant liquid between the two reactors 711, 712. Each inlet means 731, 732 may comprise one or more inlets, each of which may be of any appropriate form such as a sparger or injection nozzle. In embodiments comprising two or more inlets 731, 732, the plurality of inlets to either or both reaction chambers 711, 712 may be arranged either symmetrically or asymmetrically with respect to any axis of the reaction chambers 711, 712. An asymmetric arrangement of inlet nozzles may, in particular embodiments, provide greater reaction efficiency between the gaseous reactant and the HTF 713, 715.
[0253] An outlet means 735 is provided for removing Gaseous Product 1 from the reaction chamber 715 of first reaction chamber 711. Similarly, an outlet means 736 is provided for removing Gaseous Product 2 from the reaction chamber 715 of second reaction chamber 712.
[0254] With this arrangement, the two reactors 711, 712 comprise bubble reactors, each functioning as a riser, in which the injection of the respective reactant gas induces a lift that circulates the reactant liquid between the two reactors.
[0255] With each reactor 711, 712 configured as a gas-lift reactor and with the two gas-lift reactors so interconnected that the lift (upward flow) generates circulation of reactant liquid between the two reactors, the driving force for circulation of reactant liquid between the two reactors is generated hydrodynamically, as previously explained. This is particularly advantageous for the circulation of liquids under challenging conditions such as under high operating temperatures and pressures, or in aggressive environments such as with reductive or oxidative chemicals. These conditions may be technically too challenging for the use of pumps to circulate the high temperature molten oxygen carrier between the bubble reactors.
[0256] The reactor system 700 may be used for liquid chemical looping; for example, combustion (LCLC) or for liquid chemical looping gasification (LCLG), with the reactant liquid comprising an oxygen carrier, or for molten salt chemical looping for separation of HBr in a halogen-based natural gas conversion process. By way of example, the reactant liquid may comprise a high temperature molten metal oxide functioning as a liquid oxygen carrier. As alluded to above, the hydrodynamic circulation of the liquid oxygen carrier is particularly advantageous under challenging conditions such as under high operating temperatures and pressures, or in aggressive environments such as with reductive or oxidative chemicals, as occurs with LCLC and LCLG systems. These conditions are expected to be technically too challenging for the use of pumps to circulate the high temperature molten oxygen carrier between the bubble reactors.
[0257] In use of reactor system 700 for liquid chemical looping combustion (LCLC) or for liquid chemical looping gasification (LCLG), with the reactant liquid comprising an oxygen carrier, one reactor may comprise a fuel reactor and the other reactor may comprise an air reactor. With this arrangement, one gaseous reactant comprises a gaseous fuel and the other gaseous reactant comprises air. As will be appreciated, the systems disclosed herein are not limited only to fuel and air, but rather any kind of gaseous, liquid or solid fuels such as those employed in gasification processes together with any other gases such as air, steam, CO.sub.2 etc. can be used.
[0258] The reactor system 700 may be implemented in a power cycle involving power generation with gas turbines, although other high temperature processes and other power cycles are contemplated.
[0259] An implementation of reactor system 700 for liquid chemical looping is disclosed in the second embodiment shown in
[0260] In the LCLC system 800 of this second embodiment, the fuel comprises Methane, as the primary component of the natural gas, although other hydrocarbon fuels are possible. Similarly, the liquid oxygen carrier comprises molten iron oxide, although other metal oxides and fuels are possible.
[0261] The LCLC system 800 comprises reactor 811 functioning as an air reactor, and reactor 812 functioning as a fuel reactor. With this arrangement, the liquid oxygen carrier is reduced by the fuel (CH.sub.4+4Fe.sub.3O.sub.4.fwdarw.12FeO+CO.sub.2+2H.sub.2O) in fuel reactor 812, and the reduced the liquid oxygen carrier reacts with oxygen from the air (FeO(I)+2O.sub.2.fwdarw.Fe.sub.3O.sub.4) in the air reactor 811. To avoid solidification of the slag melt, an air reactor temperature of 1650 C. and a fuel reactor temperature of 1600 C. are adopted in this embodiment, although other temperatures are possible. The reactors 811, 812 are configured to provide a high rate of heat/mass transfer and be capable of operating continuously at high temperatures and pressures. The liquid oxygen carrier from the outlet of each reactor 811, 812 is circulated to the inlet end of the other reactor. The driving force required to circulate the liquid oxygen carrier between the reactors 811, 812 is generated hydrodynamically, as explained in relation to the first embodiment. The oxidising air is injected at the base of the air reactor 811 to induce an upward flow within it while the fuel is injected together with steam at the base of the fuel reactor 812. This provides both sufficient lift to circulate the liquid oxygen carrier and also achieves good transfer of heat and mass within the fuel reactor 812. Gas traps 823 are also employed as bubble traps to separate gas bubbles from the liquid oxygen carrier streams and allow them to be removed.
[0262] The technology for controlling gas-liquid metal reactions in high temperature processes is well-developed and commercially available in related processes such as blast and bottom blown basic oxygen furnaces (BOF) and kilns. Due to the similarities between the system 800 described here and the BOF, the design of reactors 811, 812 as air-lift reactor can be based on those of the BOF, where oxygen is blown through a bed of molten pig iron. The reactors 811, 812 may be lined with basic refractory. The inlet means 831, 832 may each comprise one or more nozzles configured as tuyeres.
[0263] In the arrangement illustrated, the exit gas streams 851, 852 from reactors 811, 812 respectively are used for power generation with gas turbines 861, 862, although other high temperature processes and other power cycles could alternatively be used.
[0264] To meet the specifications for the inlet conditions to a gas-turbine, it is necessary to remove the evaporated metal/metal oxides together with any condensed phase particulate matter arising from the de-sublimation and crystallization of the vaporised metal/metal oxide components. One approach to mitigation of these emissions is through the use of gas coolers 853, 854 placed downstream from each reactor 811, 812 respectively. The inlet air stream 855 for the gas cooler 853 connected to air reactor 811 and the water steam 856 for the gas cooler 854 connected to fuel reactor 812 are each pre-heated in heat exchangers 857, which also lowers the temperature of the exit gas streams 851, 852 to below the minimum temperature of melting/condensation of the metal/metal oxides. This temperature is 1377 C. for FeO so that an outlet temperature of approximately 1350 C. is used for the gas coolers, while an outlet temperature of 600 C. is chosen for the heated steam from the gas cooler for the fuel reactor. This means that an outlet temperature of 1350 C. can be achieved for the hot gas streams (identified as streams 858, 859 in
[0265] The gas coolers 853, 854 have potential to generate fine particles via de-sublimation of the vaporised metal/metal oxide components. Since particles of approximately 10 m can cause erosion of turbine blades, the use of particles filters 863 is also used. Sufficient efficiency of particle removal can be achieved through high efficiency cyclones, which can be designed to efficiently remove particles of diameter greater than 0.5 m with a low pressure drop. These types of cyclones are commercially available and used in pressurised fluidised bed combustion combined cycles and integrated gasification combined cycles. It is worth noting that further purification of the gas streams is also possible through application of electrostatic precipitators and hot gas filters.
[0266] Equilibrium calculations show that the mole fraction of any unreacted fuel in stream 852 is negligible, while the mole fractions of H.sub.2 and CO are 0.0056 and 0.0059, respectively. This corresponds to an extent of fuel conversion of approximately 97.0% and an extent of fuel conversion based on heating value of approximately 98.10%. In other words, approximately 98% of the total inlet energy to the system can be employed for power generation at a temperature of 1350 C., while the rest leaves the system through stream 852 as a mixture of H.sub.2 and CO diluted with CO.sub.2, where the mole fractions of CO and H.sub.2 are approximately 0.006, after removal of the water via the condenser. It is worth noting that this loss of exergy, through un-reacted CO and H.sub.2 can be recovered. One option is to inject oxygen into an after-burner 835 positioned prior to the gas turbine 862 connected to the fuel reactor 812, as shown in
[0267] System 800 seeks to overcome the limitations of prior art CLC with both solid and liquid oxygen carriers, as discussed previously. In particular, system 800 seeks to achieve: [0268] (a) Elimination of the technical complications associated with the use of solid OCs, including both particles and fixed beds, through application of a molten metal oxide as an oxygen carrier. [0269] (b) Potential to achieve a high outlet temperature of the hot gas of up to 1350 C., which is suitable for high thermal efficiency power plant such as gas turbines, either in open or combined cycles. [0270] (c) Elimination of the limitations of the need for semi-batch reactors as was proposed in US 2011/0117004. These require valves to switch the fuel and air streams between the reactors and also do not achieve steady state operation. In contrast, the use of two interconnected bubble reactors does achieve continuous and steady-state operation through the lift generated by the gas streams to circulate the liquid oxygen carrier. [0271] (d) Elimination of the need for heating coils within the pool of molten metal oxide, through direct introduction of fuel and air into the molten bed and the application of the hot product gases for power generation, after being treated through gas coolers to separate the evolved gas from and the molten metal oxides. [0272] (e) The potential to achieve a high fuel conversion efficiency of more than 98.0%. [0273] (f) The potential to achieve continuous output for either dispatchable power generation or continuous high temperature chemical processing. [0274] (g) Good compatibility between the reactors and other commercially available technologies, such as bottom blown basic oxygen furnaces (BOF) and kilns. [0275] (h) A reactor configuration that is suitable for robust operation at high pressure, through the use of a refractory-lined steel shell. This is because the process eliminates the need to transfer heat through the pressurise vessel.
[0276] Chemical looping gasification is similar to CLC except that a sub-stoichiometric ratio of oxygen is supplied to the fuel by the oxygen carrier, which in turn results in the production of syngas (i.e. CO and H.sub.2). The main advantage of CLG over conventional gasification systems is that the syngas product is not diluted by N.sub.2 from the air. As for the CLC systems, the CLG systems in the state-of-the-art are mainly based on interconnected fluidised bed reactors, where a solid fuel is gasified with steam within the fuel reactor to produce syngas and a reduced oxygen carrier. The reduced oxygen carrier is then separated from the ash and sent to the air reactor, where the reduced oxygen carrier particles are oxidised with oxygen from air.
[0277] The configuration of the proposed liquid chemical looping gasification (LCLG) is relatively similar to that of the LCLC system. However, in the proposed LCLG system a lower circulation flow rate of the liquid oxygen carrier is employed between the fuel and air reactors than that required to achieve a stoichiometric ratio. Furthermore, an ash separator is proposed between the fuel and reactor to separate molten ash from the LOC.
[0278] The following limitations have been identified in the CLG processes, which the proposed LCLG system seeks to overcome: [0279] (a) The life of solid oxygen carrier particles is limited by the chemical/physical damage that occurs in consecutive Red-Ox reactions due to thermal shock, agglomeration, erosion and changes to the crystalline structure etc. The situation is worse for case of solid fuels that produce residual ash after gasification, since with the ash has direct contact with the oxygen carrier particles. This can contaminate the particles, which reduces their reactivity by inhibiting mass transfer. [0280] (b) The separation of ash and solid oxygen carrier particles is technically challenging. [0281] (c) The breakage of the oxygen carrier particles further inhibits their separation from the ash.
[0282] The proposed system seeks to overcome the above limitations of CLG with solid oxygen carriers through: [0283] Elimination of the technical challenges described previously associated with the use of solid oxygen carriers through the use of a liquid oxygen carrier. [0284] Elimination of the technical challenges associated with the separation of ash and solid oxygen carriers by use of a molten metal oxide. The density of ash and molten metal oxides is different, so that they can be readily separated in a separator drum.
[0285] It is worth noting that the LCLC and LCLG can be also hybridised with solar thermal energy.
[0286] Referring to
[0287] The reactor system 900 is similar in many respects to the reactor system 800 described and illustrated in
[0288] In the arrangement shown, the heat source 901 comprises a solar receiver 903 operable to absorb concentrated solar radiation to input concentrated solar thermal energy to reactor 911. The solar receiver 903 comprises a solar cavity receiver having a cavity 905 in which concentrated solar thermal energy is absorbed from concentrated solar radiation entering through cavity aperture 907. The absorbed heat within the cavity 905 is then used to heat the liquid circulating between the reactors 911, 912.
[0289] The heat source 901 need not be restricted to solar thermal energy, and any other appropriate form of heat source could be used as would be understood by a person skilled in the art.
Directly Heated Solar Receiver Reactor with Circulating Heat Transfer Fluid
[0290]
[0291] It is readily apparent that a range of alternative configurations of this solar receiver can be employed to achieve the same effect. It is also readily apparent that in all above configurations a range of alternative combinations of metal/metal oxides, reactant and non-reactant gases and configurations of the solar receivers can be employed.
[0292] The proposed directly heated solar receiver/reactor with circulating heat transfer fluid. A directly heated cavity receiver together with a bubble reactor/receiver according to the embodiments described herein may be used to heat a pressurised gas steam.
[0293] It is readily apparent that in all above configurations a range of alternative combinations of metal/metal oxides, reactant and non-reactant gases and configurations of the solar receivers can be employed.
EMBODIMENTS
[0294] Reference throughout this specification to one embodiment, an embodiment, one arrangement or an arrangement means that a particular feature, structure or characteristic described in connection with the embodiment/arrangement is included in at least one embodiment/arrangement of the present invention. Thus, appearances of the phrases in one embodiment/arrangement or in an embodiment/arrangement in various places throughout this specification are not necessarily all referring to the same embodiment/arrangement, but may. Furthermore, the particular features, structures or characteristics may be combined in any suitable manner, as would be apparent to one of ordinary skill in the art from this disclosure, in one or more embodiments/arrangements.
[0295] Similarly, it should be appreciated that in the above description of example embodiments/arrangements of the invention, various features of the invention are sometimes grouped together in a single embodiment/arrangement, figure, or description thereof for the purpose of streamlining the disclosure and aiding in the understanding of one or more of the various inventive aspects. This method of disclosure, however, is not to be interpreted as reflecting an intention that the claimed invention requires more features than are expressly recited in each claim. Rather, as the following claims reflect, inventive aspects lie in less than all features of a single foregoing disclosed embodiment/arrangement. Thus, the claims following the Detailed Description are hereby expressly incorporated into this Detailed Description, with each claim standing on its own as a separate embodiment/arrangement of this invention.
[0296] Furthermore, while some embodiments/arrangements described herein include some but not other features included in other embodiments/arrangements, combinations of features of different embodiments/arrangements are meant to be within the scope of the invention, and form different embodiments/arrangements, as would be understood by those in the art. For example, in the following claims, any of the claimed embodiments/arrangements can be used in any combination.
Specific Details
[0297] In the description provided herein, numerous specific details are set forth. However, it is understood that embodiments of the invention may be practiced without these specific details. In other instances, well-known methods, structures and techniques have not been shown in detail in order not to obscure an understanding of this description.
Terminology
[0298] In describing the preferred embodiment of the invention illustrated in the drawings, specific terminology will be resorted to for the sake of clarity. However, the invention is not intended to be limited to the specific terms so selected, and it is to be understood that each specific term includes all technical equivalents which operate in a similar manner to accomplish a similar technical purpose. Terms such as forward, rearward, radially, peripherally, upwardly, downwardly, and the like are used as words of convenience to provide reference points and are not to be construed as limiting terms.
Different Instances of Objects
[0299] As used herein, unless otherwise specified the use of the ordinal adjectives first, second, third, etc. to describe a common object, merely indicate that different instances of like objects are being referred to, and are not intended to imply that the objects so described must be in a given sequence, either temporally, spatially, in ranking, or in any other manner.
Comprising and Including
[0300] In the claims which follow and in the preceding description of the invention, except where the context requires otherwise due to express language or necessary implication, the word comprise or variations such as comprises or comprising are used in an inclusive sense, i.e. to specify the presence of the stated features but not to preclude the presence or addition of further features in various embodiments of the invention.
[0301] Any one of the terms: including or which includes or that includes as used herein is also an open term that also means including at least the elements/features that follow the term, but not excluding others. Thus, including is synonymous with and means comprising.
Scope of Invention
[0302] Thus, while there has been described what are believed to be the preferred arrangements of the invention, those skilled in the art will recognize that other and further modifications may be made thereto without departing from the spirit of the invention, and it is intended to claim all such changes and modifications as fall within the scope of the invention. Functionality may be added or deleted from the block diagrams and operations may be interchanged among functional blocks. Steps may be added or deleted to methods described within the scope of the present invention.
[0303] Although the invention has been described with reference to specific examples, it will be appreciated by those skilled in the art that the invention may be embodied in many other forms.
INDUSTRIAL APPLICABILITY
[0304] It will be appreciated that the methods and systems described above at least substantially provide apparatus operable using concentrated solar radiation including a reactor system for contacting a reactant liquid with gaseous reactant(s).
[0305] The receiver/reactor systems and methods described herein, and/or shown in the drawings, are presented by way of example only and are not limiting as to the scope of the invention. Unless otherwise specifically stated, individual aspects and components of the receiver/reactor systems and methods described herein may be modified, or may have been substituted therefore known equivalents, or as yet unknown substitutes such as may be developed in the future or such as may be found to be acceptable substitutes in the future. The systems and methods described herein may also be modified for a variety of applications while remaining within the scope and spirit of the claimed invention, since the range of potential applications is great, and since it is intended that the present receiver/reactor systems and methods be adaptable to many such variations.