Mixture Containing Methionine Hydroxy Analog and Oligomer Thereof, and Preparation Method Therefor

Abstract

Provided in the present disclosure is a mixture, comprising 86-89 wt % of a methionine hydroxy analog and an oligomer thereof, more than 99.95 wt % being a monomer, dimer and trimer, and the ratio of monomer:dimer:trimer by weight being 77-80:18.5-19.5:3-4; 9.2-13.5 wt % of water; and less than 0.5 wt % of ammonium sulfate and ammonium bisulfate. The viscosity of the mixture at 10° C. is lower than 200 mPa.Math.s. Further provided is a method for processing a mixture containing a methionine hydroxy analog and an oligomer thereof.

Claims

1-20. (canceled)

21. A composition, comprising: (a) 86-89 wt % of a mixture of monomers and oligomers of 2-hydroxy-4-(methylthio)butanoate (HMTBA), wherein more than 99.95 wt % of the mixture is in the form of monomers, dimers and trimers, wherein the ratio of monomer:dimer:trimer by weight is 77-80:18.5-19.5:3-4; (b) 9.2-13.5 wt % of water; and (c) less than 0.5 wt % of ammonium sulfate and ammonium bisulfate; wherein a viscosity of the composition at 10° C. is less than 200 mPa.Math.s.

22. The composition according to claim 21, wherein the ratio of monomer:dimer:trimer by weight is 77.4-78.5:18.5-19.2:3.2-3.6.

23. The composition according to claim 21, wherein the viscosity of the composition at 10° C. is less than 170 mPa.Math.s.

24. The composition according to claim 21, wherein the composition comprises 9.5-12.5 wt % of water; and/or less than 0.4 wt % of ammonium sulfate and ammonium bisulfate.

25. The composition according to claim 21, wherein the composition comprises less than 0.4 wt % of ammonium sulfate, and less than 0.1 wt % of ammonium bisulfate.

26. A feed additive comprising the composition according to claim 21.

27. A method for processing a composition comprising monomers and oligomers of HMTBA, comprising the following steps: S1: placing the composition in contact with a first bed volume (BV) of a first ion exchange resin; S2: placing the composition in contact with a second BV of a second ion exchange resin; S3: washing the first ion exchange resin with water to obtain a first aqueous eluent, and diluting the composition with the first aqueous eluent before placing the composition in contact with the first and second ion exchange resins; and/or washing the second ion exchange resin with water to obtain a second aqueous eluent, and diluting the composition with the second aqueous eluent before placing the composition in contact with the first and second ion exchange resins; and S4: regenerating the first and second ion exchange resins.

28. The method according to claim 27, wherein step S1 comprises: S11: placing the composition in contact with a cation exchange resin; and step S2 comprises: S21: placing the composition in contact with an anion exchange resin; or step S1 comprises: S12: placing the composition in contact with an anion exchange resin; and step S2 comprises: S22: placing the composition in contact with a cation exchange resin.

29. The method according to claim 27, wherein step S4 comprises: S41: washing the cation exchange resin with an acid solution, to obtain a first desorption solution, and washing the anion exchange resin with a base solution, to obtain a second desorption solution; S42: washing the cation exchange resin and/or anion exchange resin with water to obtain a cleaning solution; and S43: washing the cation exchange resin and the anion exchange resin with the composition.

30. The method according to claim 29, wherein the first and second desorption solutions and/or cleaning solution are circulated in a preparation process of HMTBA.

31. The method according to claim 29, wherein at step S41, the acid solution is sulfuric acid solution, and a concentration of the sulfuric acid solution is 5-20 wt %, and the base solution is an ammonia-water solution, and a concentration of the ammonia-water solution is 2-20 wt %.

32. The method according to claim 31, wherein at step S41, at least 2 said first BV of sulfuric acid solution is used, and/or at least 1.2 said second BV of ammonia-water solution is used.

33. The method according to claim 27, wherein: after step S41, a pH of an effluent from the cation exchange resin is smaller than 2, and/or a concentration of NH.sub.4.sup.+ is less than 0.1 wt %, and/or a pH of an effluent from the anion exchange resin is greater than 10, and/or a concentration of SO.sub.4.sup.2− is less than 0.05 wt %.

34. The method according to claim 27, wherein: after step S42, a pH of the effluent from the cation exchange resin is 3-4, and/or a pH of the effluent from the anion exchange resin is 9-10; and/or at step S42, both of the first and second ion exchange resins are washed with at least 2 said second BV.

35. The method according to claim 27, wherein steps S1 to S4 are performed on at least two groups of ion exchange resins at the same time.

36. The method according to claim 27, wherein after step S2, a concentration of NH.sub.4.sup.+ in the composition is 0.02-0.1 wt %, and a concentration of SO.sub.4.sup.2− is 0.04-0.2 wt %, and/or a pH at 25° C. is 0.3-2.5.

37. The method according to claim 27, wherein steps S1 and S2 are performed at 45-55° C.; and/or step S4 is performed at 40-55° C.

38. The method according to claim 27, wherein steps S1 and S2 are respectively performed at a rate of 0.8-2.5 said first BV/h and said second BV/h; and/or step S3 is performed at a rate of said first or said second 1-3 BV/h; and/or step S4 is performed at a rate of said first or said second 1.5-2.5 BV/h.

39. The method according to claim 27, wherein at steps S1 and S2, 1 said first BV of the first exchange resin and 1 said second BV of the second ion exchange resin are used to process at most 10 said first or said second BV of composition.

40. The method according to claim 27, wherein at step S3, at least 2 said first BV of water is used for washing the first ion exchange resin, or at least 2 said second BV of water is used for washing the first ion exchange resin.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0018] The present disclosure will be further described with reference to the drawings:

[0019] FIG. 1 is a flowchart of a method according to an embodiment; and

[0020] FIG. 2 is a schematic diagram of a preparation process of HMTBA in which a desorption solution and/or a cleaning solution obtained by the resin processing are recirculated.

DETAILED DESCRIPTION OF THE INVENTION

[0021] Unless otherwise specified, the following definitions are provided to illustrate and define the meaning and scope of various terms used in the present disclosure.

[0022] Herein, the term “mixture” refers to a combination of two or more different substances.

[0023] The term “AS” refers to ammonium sulfate with a molecular formula of (NH.sub.4).sub.2SO.sub.4.

[0024] The term “BAS” refers to ammonium bisulfate with a molecular formula of NH.sub.4HSO.sub.4.

[0025] The term “HMTBA” refers to 2-hydroxy-4-(methylthio)butanoate, also known as methionine hydroxy analog or liquid methionine.

[0026] The term “ATS” refers to an ammonium salt of 2-hydroxy-4-(methylthio)butanoate (HMTBA).

[0027] The term “MTN” refers to methionine.

[0028] The term “BV” refers to bed volume.

[0029] The term “TOS” refers to total organic sulfur. It is a measure of the content of sulfur-containing organic compounds in a sample.

[0030] The term “HPLC” refers to high performance liquid chromatography.

[0031] The term “DMW” refers to demineralized water.

[0032] The term “MMP” refers to methylthiopropanal.

[0033] Unless otherwise specified, amounts and percentages are based on weight.

[0034] The present disclosure provides a mixture containing a methionine hydroxy analog and an oligomer thereof, and a preparation method thereof. By reducing the content of ammonium sulfate and ammonium bisulfate in the mixture to be less than 0.5 wt %, the content of water in the mixture is increased, and the total amount of a monomer, a dimer, and a trimer of the methionine hydroxy analog is increased to make the viscosity of the mixture at 10° C. lower than 200 mPa.Math.s.

[0035] As a cyanohydrin hydrolysis product, the mixture containing a methionine hydroxy analog as a main component may contain salts such as ammonium sulfate (AS), ammonium bisulfate (BAS), an ammonium salt of 2-hydroxy-4-(methylthio)butanoate (ATS), and methionine (MTN). The inventors have found that the salts are not only undesired impurities, but also factors affecting the viscosity of the mixture. AS and BAS can be removed from the mixture by the ion exchange resin processing, the ion exchange resin processing is combined to a preparation process to circulate an effluent, so that no waste water will be discharged from the whole process. Furthermore, the removed salts can be recycled, so no solid waste will be produced. Therefore, the process can effectively utilize resources and is environmentally-friendly.

[0036] In some embodiments, a mixture is obtained by cyanohydrin hydrolysis, in which the total amount of salts is 1.3-1.6 wt %, and AS and BAS are main components. For example, the total amount is 1.2-1.4 wt %, and the total amount of ATS and MTN is less than 0.2 wt %, particularly less than 0.1 wt %.

[0037] AS and BAS are removed to a certain extent by processing the mixture with ion exchange resins.

[0038] In some embodiments, the mixture is processed to obtain a mixture below, which includes: [0039] 86-89 wt % of a methionine hydroxy analog and an oligomer thereof, more than 99.95 wt % being a monomer, dimer, and trimer, and the ratio of monomer:dimer:trimer by weight being 77-80:18.5-19.5:3-4; [0040] 9.2-13.5 wt % of water; and [0041] less than 0.5 wt % of ammonium sulfate and ammonium bisulfate; and [0042] the viscosity of the mixture at 10° C. being lower than 200 mPa.Math.s.

[0043] In some embodiments, the ratio of monomer:dimer:trimer by weight is 77.4-78.5:18.5-19.2:3.2-3.6.

[0044] In view of the quality of the product, the monomer is appropriate. The relatively low content of salts and the relatively high content of water in the mixture break the equilibrium between the monomer and the oligomer and make the content of the monomer increase. The dimer and the trimer are less appropriate, and the viscosity of them is higher than the viscosity of the monomer, so the relatively high content of monomer helps reduce the viscosity of the mixture.

[0045] Particularly, the mixture contains 9.5 wt %, 10 wt %, 10.5 wt %, 11 wt %, 11.5 wt %, 12 wt %, 12.5 wt % or 13 wt % of water, and/or less than 0.4 wt % of ammonium sulfate and ammonium bisulfate. In some embodiments, the mixture contains less than 0.4 wt % of ammonium sulfate, and less than 0.1 wt % of ammonium bisulfate.

[0046] Because the content of salts is reduced, and the content of water is increased, the viscosity of the mixture can be reduced to be lower than 200 mPa.Math.s at 10° C. Particularly, the viscosity at 10° C. is lower than 170 mPa.Math.s. In some embodiments, the viscosity at 0° C. is lower than 340 mPa.Math.s.

[0047] The mixture of the present disclosure can be used as a feed additive. For example, the mixture is used in a nutritional composition for animals or humans, and the nutritional composition can be dried as a solid for subsequent use. For example, the mixture can be spray-dried, and the low content of salts and the appropriate viscosity can solve some problems in the spray drying process, such as precipitation and difficult processing.

[0048] As shown in FIG. 1, the present disclosure provides a method for processing a mixture containing a methionine hydroxy analog and an oligomer thereof, including the following steps: [0049] S1: placing the mixture in contact with an ion exchange resin; [0050] S2: placing the mixture in contact with another ion exchange resin; [0051] S3: washing the ion exchange resin of step S1 with water to obtain an aqueous eluent, and diluting a mixture containing a methionine hydroxy analog and an oligomer thereof with the aqueous eluent before S1; [0052] and/or [0053] washing the ion exchange resin of step S2 with water to obtain an aqueous eluent, and diluting a mixture containing a methionine hydroxy analog and an oligomer thereof with the aqueous eluent before S1; and [0054] S4: regenerating the ion exchange resins.

[0055] In some embodiments, steps S1 and S2 respectively include removing NH.sub.4.sup.+ with a cation exchange resin, and removing SO.sub.4.sup.2− an anion exchange resin. For example, step S1 includes:

[0056] S11: placing the mixture in contact with a cation exchange resin, particularly in contact with a strong-acid cation exchange resin;

[0057] and step S2 includes:

[0058] S21: the mixture is placed in contact with an anion exchange resin, particularly in contact with a weak-base anion exchange resin;

[0059] or

[0060] step S1 includes:

[0061] S12: placing the mixture in contact with an anion exchange resin, particularly in contact with a weak-base anion exchange resin; [0062] and step S2 includes:

[0063] S22: placing the mixture in contact with a cation exchange resin, particularly in contact with a strong-acid cation exchange resin.

[0064] In some embodiments, before step S1, the mixture containing a methionine hydroxy analog and an oligomer thereof contains less than 12 wt % of water, particularly less than 11 wt % of water; and more than 1 wt % of ammonium sulfate and ammonium bisulfate, particularly more than 1.2 wt % of ammonium sulfate and ammonium bisulfate, and more particularly 1.3-1.6 wt % of ammonium sulfate and ammonium bisulfate. In some embodiments, before step S1, the viscosity of the mixture containing a methionine hydroxy analog and an oligomer thereof at 10° C. is higher than 350 mPa.Math.s.

[0065] The cation exchange resin may be a strong-acid cation exchange resin, for example, a strong-acid cation exchange resin having sulfonic groups as exchange groups, or a weak-acid cation exchange resin, for example, a weak-acid cation exchange resin having carboxy groups as exchange groups. Particularly, the cation exchange resin is a strong-acid cation exchange resin. In some embodiments, a skeleton structure of the cation exchange resin is a styrene-divinylbenzene copolymer, ion exchange groups are sulfonic groups, sizes of 95% or above of particles are in a range of 0.315-1.25 mm, an exchange capacity is equal to or higher than 1.9 mmol/mL, a specific surface area is equal to or greater than 50 m.sup.2/g, and the content of water is 50-60%. The anion exchange resin may be a weak-base anion exchange resin, for example, a weak-base anion exchange resin having primary, secondary, and tertiary amines as exchange groups, or a strong-base anion exchange resin, for example, a strong-base anion exchange resin having quaternary ammonium groups as exchange groups. Particularly, the anion exchange resin is a weak-base anion exchange resin, for example, a skeleton structure of the anion exchange resin is a methacrylate polymer, ion exchange groups are tertiary amines, sizes of 95% or above of particles are in a range of 0.315-1.25 mm, an exchange capacity is equal to or higher than 1.6 mmol/mL, a specific surface area is equal to or greater than 50 m.sup.2/g, and the content of water is 55-65%. Before the first use, the resins are activated, for example, the cation resin is activated with 10 wt % sulfuric acid, and the anion resins is activated with 10 wt % ammonia water, so that the resins are saturated with H.sup.+ or OH.sup.−.

[0066] At the ion exchange step, a feed liquid passes through the resins to remove salts (ammonium ions or sulfate ions) from the feed liquid. Parameters, such as the feed temperature, a feed rate (in BV/h), and the volume (in BV) of a feed liquid processed with 1 BV of resin, can affect an ion exchange result.

[0067] With regarding to the viscosity of a mixture to be processed, the feed temperature is higher than 45° C. However, if the temperature is too high, the service life of the resin will be shortened. In some embodiments, steps S1 and S2 are performed at the temperature of 45-55° C., and particularly performed at 50° C.

[0068] A rate of a feed liquid entering a resin column may affect a desalting efficiency. In some embodiments, steps S1 and S2 are performed at a rate of 0.8-2.5 BV/h, particularly performed at a rate of 1-2 BV/h.

[0069] A capacity (C, in mL/g) of a resin refers to an amount of NH.sub.4.sup.+ or SO.sub.4.sup.2− that can be exchanged per unit volume of the resin. It is determined by measuring NH.sub.4.sup.+% and SO.sub.4.sup.2−% at the inlet and outlet, and measuring the weight of the feed liquid passing through the resin in saturated BV. For example, a capacity of the cation exchange resin is calculated by the following formula.

[00001]$C_{\mathrm{cation}}\left(\mathrm{ml}/g\right)=\frac{\mathrm{volume}\mathrm{of}\mathrm{resin}}{\begin{array}{c}\mathrm{weight}\mathrm{of}\mathrm{feed}\mathrm{liquid}\times \mathrm{inlet}{\mathrm{NH}}_4\%-\\ \mathrm{weight}\mathrm{of}\mathrm{effluent}\times \mathrm{outlet}{\mathrm{NH}}_4\%\end{array}}$

[0070] A capacity of the anion exchange resin is calculated by the following formula.

[00002]$C_{\mathrm{anion}}\left(\mathrm{ml}/g\right)=\frac{\mathrm{volume}\mathrm{of}\mathrm{resin}}{\begin{array}{c}\mathrm{weight}\mathrm{of}\mathrm{feed}\mathrm{liquid}\times \mathrm{inlet}{\mathrm{SO}}_4\%-\\ \mathrm{weight}\mathrm{of}\mathrm{effluent}\times \mathrm{outlet}{\mathrm{SO}}_4\%\end{array}}$

[0071] The capacity of the resin, and the number of ions to be removed with the resin are used to determine BV of the resin required for the processing. BV of the used cation exchange resin and anion exchange resin may be different.

[0072] In some embodiment, for the cation exchange resin, the resin becomes saturated when processing 10 BV, such as 8 BV, of feed liquid, and the anion exchange resin becomes saturated when processing 10 BV, such as 8 or 7 BV, of feed liquid, which is the maximum volume of a mixture processed with 1 BV of resin. Otherwise, the content of salts at the outlet of the ion exchange resin is unsatisfactory. Therefore, at each of steps S1 and S2, 1 BV of ion exchange resin is used to process at most 10 BV, particularly at most 8 BV, of mixture containing a methionine hydroxy analog and an oligomer thereof.

[0073] In some embodiments, after step S2, the concentration of NH.sub.4.sup.+ in the mixture containing a methionine hydroxy analog and an oligomer thereof is 0.02-0.1%, such as 0.03-0.08%, for example, about 0.04%, the concentration of SO.sub.4.sup.2− is 0.02-0.2%, such as 0.05-0.12%, for example, about 0.07%, and/or the pH at 25° C. is 0.3-2.5, such as 0.5-1.5, for example, about 0.7, about 0.8, about 0.9 or about 1.0.

[0074] At steps S1 and S2, after becoming saturated, the ion exchange resins are washed with water, such as DMW, to remove the remaining TOS on the resins. At step S3, the ion exchange resin of each of steps S1 and S2 is washed with water, such as DMW, to obtain an aqueous eluent, and the aqueous eluent is used to dilute a mixture containing a methionine hydroxy analog and an oligomer thereof before step S1. An effluent obtained by the washing of step S3 is recycled into the process, so that no waste water will be produced.

[0075] In some embodiments, the water used at step S3 is not heated before flowing into the resin column because there is no special requirement for the temperature of this step.

[0076] The volume of water used for washing is a factor affecting the overall efficiency of the method. If the volume of water used at the washing step is insufficient, a certain amount of TOS will remain on the resin, and this amount of TOS will enter a regeneration solution at step S4 to cause contamination and product loss. In some embodiments, at step S3, at least 2 BV, for example, at least 3 BV, of water is used to wash the ion exchange resin of each of steps S1 and S2.

[0077] In some embodiments, step S3 is performed at a rate of 1-3 BV/h, particularly performed at a rate of 1.5-2.5 BV/h.

[0078] After the washing of step S3, the ion exchange resins are regenerated and used for the next processing cycle, in which a generation solution passes through the resin to remove NH.sub.4.sup.+ and SO.sub.4.sup.2−, and the resin is saturated again with H.sup.+ and OH.sup.−. Regeneration of step S4 includes:

[0079] S41: the cation exchange resin is washed with an acid solution, such as a strong acid solution, particularly a sulfuric acid solution, to obtain a desorption solution, and the anion exchange resin is washed with a base solution, such as a weak base solution, particularly an ammonia-water solution, to obtain another desorption solution;

[0080] S42: the cation exchange resin and/or anion exchange resin are washed with water to obtain a cleaning solution; and

[0081] S43: the cation exchange resin and the anion exchange resin are washed with a mixture containing a methionine hydroxy analog and an oligomer thereof, particularly the mixture containing a methionine hydroxy analog and an oligomer thereof that is processed at steps S1 and S2.

[0082] In some embodiments, the desorption solution and/or the cleaning solution are recirculated in the preparation process of HMTBA.

[0083] FIG. 2 is a schematic diagram of a preparation process of HMTBA in which a desorption solution and/or a cleaning solution obtained by the resin processing are recirculated. A preparation system of HMTBA by cyanohydrin hydrolysis may include at least a cyanohydrin preparation unit, an HMTBA preparation unit, and an AS preparation unit. In the cyanohydrin (HMTBN) preparation unit, MMP and hydrogen cyanide (HCN, prepared from ammonia and natural gas) are used to prepare cyanohydrin. A certain amount of sulfuric acid and water are further introduced into the unit. The desorption solution and/or the cleaning solution can be added into the unit to replace a certain amount of water. In the HMTBA preparation unit, HMTBN is used to prepare HMTBA under the action of H.sub.2SO.sub.4, and an effluent can be processed by the method of the present disclosure to obtain a mixture containing HMTBA and low content of salts. In the AS preparation unit, all effluents containing AS (at different AS % concentrations) from other units are processed, water is evaporated, and crystallization is performed to obtain solid pure AS serving as a by-product. A desorption solution and/or a cleaning solution containing AS can be delivered to the unit.

[0084] In some embodiments, the desorption solution and/or the cleaning solution can be used as a feed liquid in the AS preparation unit or used as feed water in the cyanohydrin hydrolysis unit.

[0085] In some embodiments, the concentration of the sulfuric acid solution is 5-20 wt %, particularly 8-12 wt %, and the concentration of the ammonia solution is 2-20 wt %, particularly 4-12 wt %. The sulfuric acid solution can be prepared from 98 wt % sulfuric acid, and the ammonia solution can be prepared from 32 wt % ammonia water or ammonia gas.

[0086] If the volume of the regeneration reagent used in the regeneration step is insufficient, an efficiency of the next ion exchange processing cycle will not be 100%. The degree of regeneration can be assessed by the following parameters, such as the pH or the content of NH.sub.4.sup.+ and/or SO.sub.4.sup.2− at the regeneration outlet, and the volume of a solution (in BV) that passes through the resin to achieve the desired specification at the regeneration outlet.

[0087] In some embodiments, at step S41, the pH of an effluent from the cation exchange resin is lower than 2, and/or the concentration of NH.sub.4.sup.+ is less than 0.1%. The pH of an effluent from the anion exchange resin is greater than 10, and/or the concentration of SO.sub.4.sup.2− is less than 0.05%.

[0088] In some embodiments, step S4 is performed at the temperature of 40° C. to 55° C., and/or step S4 is performed at a rate of 1.5 BV/h to 2.5 BV/h, particularly performed at a rate of 1.8 BV/h to 2.2 BV/h.

[0089] In some embodiments, at step S41, at least 2 BV, particularly 2.5-3.5 BV, of above sulfuric acid solution is used, and/or at least 1.2 BV, particularly 1.5-2 BV, of above ammonia solution is used. In some embodiments, 3 BV of 10 wt % H.sub.2SO.sub.4 solution is used, and 1.5-2 BV of 10 wt % ammonia solution is used.

[0090] In some embodiments, 10 wt % of H.sub.2SO.sub.4 solution passes through the cation exchange resin until the pH of an effluent is smaller than 2 to regenerate and activate the resin, and 10 wt % of NH.sub.3.Math.H.sub.2O solution passes through the anion exchange resin until the pH of an effluent is greater than 10 to regenerate and activate the resin.

[0091] After the regeneration of step S41, the ammonia water or sulfuric acid solution remaining in the columns needs to be washed out to ensure effective ion exchange and avoid a small amount of acid/base in TOS. At step S42, water, such as DMW, passes through the resin columns to remove a regeneration reagent and make the pH of an effluent from the cation exchange resin be 3-4, and/or the pH of an effluent from the cation exchange resin be 9-10, and a cleaning solution is collected and recycled into the process, for example, used as feed water in the cyanohydrin hydrolysis unit. In some embodiments, at step S42, each resin is washed with at least 2 BV, particularly at least 3 BV, of water. For example, the cation exchange resin is washed with at least 2 BV, particularly at least 3 BV, of water, and the anion exchange resin is washed with at least 2 BV, particularly at least 3 BV, of water.

[0092] At step S43, the cation exchange resin and the anion exchange resin are washed with the mixture containing a methionine hydroxy analog and an oligomer thereof. Particularly, at step S43, the cation exchange resin and the anion exchange resin are washed with the mixture containing a methionine hydroxy analog and an oligomer thereof that is processed with resins, that is, the mixture is processed at steps S1 and S2, so that the columns are filled with a mixture containing HMTBA and low content of salts instead of water prior to the start of adsorption in a new processing cycle. It avoids dilution/contamination of the processed product with water.

[0093] In some embodiments, steps S1 to S4 are performed at the same time on at least two groups of ion exchange resins, and each group of ion exchange resins includes at least one cation exchange resin and at least one anion exchange resin. Particularly, the at least two groups of ion exchange resins do not undergo the same step at the same time. Much particularly, at least one group of ion exchange resins undergoes steps S1 and S2, and at least one group of ion exchange resins undergoes step S4, so that the ion exchange processing (steps S1 and S2) can be performed on at least one group of ion exchange resins at any time. Therefore, the processing can be performed in a continuous manner for consistent results.

[0094] AS and BAS in a mixture can be reduced to be less than 0.5 wt % by the method of the present disclosure. For 1 kg of removed AS, 2 kg of AS is produced. However, the removed salts and newly produced salts can be recirculated in the preparation process, can reach the solid AS preparation unit, and then can be processed into a solid AS by-product. Therefore, the method will not produce solid waste.

EXAMPLE

[0095] The following examples and comparative examples are provided to help understanding of the present disclosure, but should not be construed to limit the scope of the present disclosure. Unless otherwise specified, all parts, percentages, concentrations, etc. are based on weight. The following measuring methods and procedures are used for the evaluation of the following examples and comparative examples.

Characterization Method

[0096] Characterization methods will be described below. Unless otherwise specified, all measurement were performed at room temperature.

[0097] Reagent and Material

[0098] Unless otherwise specified, all reagents were analytically pure, water was distilled water or equivalently pure.

[0099] The pH

[0100] The pH of a solution was directly measured by using a calibrated pH meter (InLab® 413 Combined Electrode, made by Mettler, or an equivalent) while the solution was vigorously stirred. The pH meter was calibrated before any measurement, and automatically corrected for temperature.

[0101] Buffer solutions with the pH of 2 and 4: product code 272581 and 272168, were made by Panreac, or equivalents.

[0102] TOS

[0103] Total organic sulfur (TOS) was measured based on oxidization of thioether groups with a bromine oxidizer (generated in situ from a mixture of bromide/bromate ester and an acid medium) to sulfoxide. An equivalent point was determined by potentiometry.

[0104] Titration Medium

[0105] 120 g of potassium bromide (product code 141489, made by PANREAC, or an equivalent) was dissolved in distilled water, 160 mL of 35% hydrochloric acid (product code 721019, made by PANREAC, or an equivalent) was added, and the volume of the system was made up to 1 L with distilled water.

[0106] Bromine: 0.1 N, product code 182000, made by PANREAC, or an equivalent.

[0107] Device

[0108] METTLER DL 25, DL 40 or DL 53 titrator, or an equivalent, equipped with double-pin platinum electrodes (product code DM 142), combined with a polarization module DK 102 (used for METTLER DL 40 and DL 25).

[0109] Procedure

[0110] About 0.2-0.3 g of acid phase to be analyzed was weighted out by using an analytical balance, and transferred into a titration beaker. About 50 mL of titration medium was added to titrate.

Concentrations of AS and BAS

[0111] The content of AS and BAS was calculated based on measurement of sulfate ions and ammonium.

[0112] Ammonium was measured by potentiometric titration using a standard solution of sodium hydroxide (NaOH).

[0113] Principle and Reaction

[0114] The content of ammonium was determined by titration using a basic compound of known normality. The titration was performed in a non-aqueous medium to highlight the potential step due to the presence of bisulfate ions.

[0115] Reagent and Material

[0116] Sodium hydroxide: 1N, product code 181691, made by PANREAC, or product code 500441, made by SCHARLAU, or an equivalent.

[0117] Isopropyl alcohol QP (technical pure)

[0118] Device

[0119] Titrator METTLER DL 25 or DL 53, or an equivalent.

[0120] Combined with a pH electrode used for a non-aqueous medium (DG 115 or an equivalent).

[0121] Procedure

[0122] About 1 g of sample was weighed out, and 30 mL of isopropyl alcohol was added. The system was titrated to an equivalence point of ammonium ions.

[0123] Sulfate ions were measured by potentiometric titration using a standard solution of lead perchlorate (Pb(ClO.sub.4).sub.2).

[0124] Principle and Reaction

[0125] The content of sulfate ions was determined by titration using a standard solution of lead perchlorate.

[0126] Reagent and Material

[0127] Pb(ClO.sub.4).sub.2 solution: 0.02 M ORION 948206

[0128] Device

[0129] Potentiometer (Titrando 905 Metrohm or an equivalent). [0130] ion selective electrode, specific Pb (ex: Metrohm n° 6-0502-170). [0131] reference electrode

[0132] Saturated calomel electrode (ex: Tacussel n° XR 160 513 137) or Ag/AgCl (filled with tetraethylammonium perchlorate saturated with ethanol).

[0133] Procedure

[0134] About 1 g of sample was weighed out, and dissolved in 80 mL of acetone/water mixture (v/v=1.25/0.75). The system was titrated to an equivalence point of sulfate ions.

Content of Water

[0135] The content of water was determined by normal Karl Fischer titration using a KARL-FISCHER reagent in an anhydrous solution of iodine and sulfurous acid anhydride. An equivalent point was determined by precise discoloration.

[0136] Principle and Reaction

[0137] The determination was performed by titration using a KARL-FISCHER reagent in an anhydrous solution of iodine and sulfurous acid anhydride. In the presence of water, iodine oxidizes sulfurous acid anhydride, which was then reduced to iodide. At the equivalent point, the excess reagent caused the color to change from yellow to dark red. In order to better detect the end point, polarized platinum electrodes were used.

[0138] Reagent and Material

[0139] Methanol used for measurement of content of water (low content of water), product code 171091, made by PANREAC, or a HYDRANAL solvent for volumetric Karl Fischer, product code 34800, made by RIEDEL DE HAËN.

[0140] KARL-FISCHER reagent solution (1 cm.sup.3=5 mg of water), product code RE 0013, made by SCHARLAU, or a HYDRANAL titrant 5, made by RIEDEL DE HAËN, product code 34801, or product code 171574, made by PANREAC.

[0141] Device

[0142] Titrator METTLER DL 18 or DL 35/DL 31, equipped with double-pin platinum electrodes (DM 142 or an equivalent) and a polarization module DK 102 (only in DL 18).

[0143] Procedure

[0144] An analytical medium is neutralized in a titration beaker. Once the analytical medium is in the neutral condition, about 0.2 g of sample is added to the titration beaker. The titrator starts and titrates the system to the equivalence point; and the titrator stops automatically and gives a result based on water %.

[0145] Content of Monomer, Dimer, and Trimer in the Mixture Containing a Methionine Hydroxy Analog and an Oligomer Thereof

[0146] Monomers, dimers, and trimers of HMTBA were determined by HPLC (Agilent, HPLC 1260, chromatographic column: Nucleosil 100-5 C18 (250×4.6 mm), UV detector, eluent: acetonitrile/water, 0.8 mL/min, 30° C., 400 bar).

Viscosity

[0147] The viscosity was determined by a standard method using a CANNON-FENSKE capillary viscometer for transparent liquids, suitable for the viscosity range to be measured (300 series), standards ASTM D 445 and ISO 3104. The viscometer comes with a calibration certificate.

Resin

[0148] Resins used in the examples were provided by SUNRESIN, which are listed in details in Table 1 and Table 2.

TABLE-US-00001 TABLE 1 Cation exchange resin Appearance Brown to gray opaque particles Skeleton Styrene-divinylbenzene structure copolymer Particle size ≥95% 0.315-1.25 mm Exchange capacity ≥1.9 mmol/ml Content of water 50-60%  Specific surface area ≥50 m.sup.2/g   Ion exchange group Sulfonic groups

TABLE-US-00002 TABLE 2 Anion exchange resin Appearance White translucent particles Skeleton Methyl acrylate structure polymer Particle size ≥95% 0.315-1.25 mm Exchange capacity ≥1.6 mmol/ml Content of water 55-65%  Specific surface area ≥50 m.sup.2/g   Ion exchange group Tertiary amines

Example 1: Capacity of Resin

[0149] Column Device

[0150] The device is composed of two jacket type glass columns (one is used for a cation exchange resin, and the other is used for an anion exchange resin), a cation exchange resin washing system, an anion exchange resin washing system, and a demineralized water washing system. The jacket could be filled with water at the temperature required by the test. The columns were filled with a required amount (i.e. 1 bed volume (BV)) of resin. A mixture to be processed, a sulfuric acid solution, an ammonia solution or demineralized water passed through the columns via a peristaltic pump to be subjected to regeneration, ion exchange or washing. A feed rate of the column can be precisely controlled by the peristaltic pump.

[0151] Procedure

[0152] Parameters for ion exchange were fixed to 2 BV/h (1 BV=150 ml) and 50° C. Tests on two capacities were performed, and the pH, TOS, NH.sub.4.sup.+, and SO.sub.4.sup.2− at the outlet of the resin were monitored. 1,260 g of mixture containing a methionine hydroxy analog was fed into each volume in the system, and an initial effluent (0-0.5 BV) was discarded. Then, all effluents containing TOS were collected (after 0.5 BV, and 2 BV of cleaning water). A capacity of the resin was calculated by the following formula. Results are shown in Tables 3 and 4.

[00003]$C_{\mathrm{cation}}\left(\mathrm{ml}/g\right)=\frac{\mathrm{volume}\mathrm{of}\mathrm{resin}}{\begin{array}{c}\mathrm{weight}\mathrm{of}\mathrm{feed}\mathrm{liquid}\times \mathrm{inlet}{\mathrm{NH}}_4\%-\\ \mathrm{weight}\mathrm{of}\mathrm{effluent}\times \mathrm{outlet}{\mathrm{NH}}_4\%\end{array}}$$C_{\mathrm{anion}}\left(\mathrm{ml}/g\right)=\frac{\mathrm{volume}\mathrm{of}\mathrm{resin}}{\begin{array}{c}\mathrm{weight}\mathrm{of}\mathrm{feed}\mathrm{liquid}\times \mathrm{inlet}{\mathrm{SO}}_4\%-\\ \mathrm{weight}\mathrm{of}\mathrm{effluent}\times \mathrm{outlet}{\mathrm{SO}}_4\%\end{array}}$

TABLE-US-00003 TABLE 3 Test on capacity of cation exchange resin TOS Water SO.sub.4.sup.2− NH.sub.4.sup.+ Weight TOS NH.sub.4.sup.+ Capacity (%) (%) (%) pH (%) (g) (g) (g) (ml/g) Feed liquid 90.34 9.48 1.08 0.76 0.37 1260.00 1138.28 4.66 36.81 Effluent 77.05 23.90 0.94 0.39 0.04 1468.60 1131.56 0.59 Water for 0.44 0.00 286.00 1.26 0.00 washing

TABLE-US-00004 TABLE 4 Test on capacity of anion exchange resin TOS Water SO.sub.4.sup.2− NH.sub.4.sup.+ Weight TOS SO.sub.4.sup.2− Capacity (%) (%) (%) pH (%) (g) (g) (g) (ml/g) Feed liquid 90.34 9.48 1.08 0.76 0.37 1260.00 1138.28 13.61 16.57 Effluent 69.14 30.92 0.30 1.82 0.27 1518.40 1049.82 4.56 Water for 0.15 0.09 326.50 0.49 0.29 washing

Example 2 Continuous Ion Exchange Test

[0153] 1,000 g of mixture containing a methionine hydroxy analog was continuously fed into a system (for the cation exchange resin, 1 BV=125 mL, and for the anion exchange resin, 1 BV=150 mL), the mixture first passed through the cation exchange resin and then passed through the anion exchange resin at a flow rate of 2 BV/h and 50° C. Each BV of the sample was analyzed. Results are shown in Table 5 below.

TABLE-US-00005 TABLE 5 Results of Example 2 1 BV 2 BV 3 BV 4 BV 5 BV 6 BV 7 BV 8 BV pH 1.130 0.850 0.860 0.870 0.960 1.020 0.870 0.680 Water (%) 21.21 11.30 10.01 9.65 9.51 9.24 9.19 9.15 AS (%) 0.183 0.215 0.234 0.280 0.396 0.583 0.949 1.160 BAS (%) 0.000 0.000 0.000 0.000 0.000 0.000 0.000 0.000 AS (%) + 0.183 0.215 0.234 0.280 0.396 0.583 0.949 1.160 BAS (%)

Examples 3.1-3.3: Ratio of Monomer to Oligomer Example 3.1

[0154] A procedure of Example 3.1 was the same as that of Example 2, and the difference was that a feed liquid contained 0.32% of NH.sub.4.sup.+ and 0.7% of SO.sub.4.sup.2−, and an effluent was collected when BV was equal to 1.

[0155] TOS, water, NH.sub.4.sup.+, SO.sub.4.sup.2−, and the pH at the outlet were monitored and summarized in Table 6.

TABLE-US-00006 TABLE 6 Composition of Example 3.1 TOS Water BAS AS SO.sub.4.sup.2− NH.sub.4.sup.+ (%) (%) (%) (%) (%) pH (%) Feed liquid 89.80 9.82 0 1.17 0.70 0.88 0.32 entering a cation exchange resin Effluent 87.19 13.45 0 0.15 0.07 0.69 0.04 from anion exchange resin

Examples 3.2 and 3.3

[0156] A sample was processed by the method of Example 3.1, and then mixed with a mixture that was not processed with ion exchange resins to obtain a mixture containing AS and BAS at a different concentration. The sample was characterized to determine an effect of the content of salts on the equilibrium between a monomer and an oligomer. Example 3.2 was a processed sample, and Example 3.3 was a sample formed by mixing the processed sample with an unprocessed solution, in which the final content of AS+BAS was 0.464%.

[0157] Results are shown in Table 7.

Comparative Example 1: Ratio of Monomer to Oligomer

[0158] Comparative Example 1 was the same as Examples 3.2 and 3.3, and the difference was that a mixture that was not processed with ion exchange resins was used.

[0159] Results are shown in Table 7.

TABLE-US-00007 TABLE 7 Ratio of monomer to oligomer Comparative Example Example Example 1 3.2 3.3 H.sub.2O (%) 10.75 12.46 12.03 AS (%) 0.917 0.02 0.464 BAS (%) 0.534 0 0 AS + BAS (%) 1.451 0.02 0.464 Monomer (M) (%) 67.97 67.87 68.25 Dimer (D) (%) 16.09 16.83 16.47 Trimer (T) (%) 2.79 2.94 2.94 M + D + T (%) 86.85 87.64 87.66

[0160] It can be seen from the results, when the content of AS/BAS is reduced, the content of water is increased. The sum of M+D+T is obviously affected by the content of salts, that is, as the content of salts is reduced, the content of M+D+T is increased. Under the condition of low content of salts, the sum of M+D+T can be close to 100%.

Examples 4.1 and 4.2: Viscosity

[0161] The samples of Examples 3.2 (Example 4.1) and 3.3 (Example 4.2) were characterized to determine an effect of the content of salts on the viscosity.

[0162] Results are shown in Table 8.

Comparative Example 2: Viscosity

[0163] Comparative Example 2 was the same as Examples 4.1 and 4.2, and the difference was that a mixture that was not processed with ion exchange resins was used and contained about 1.1% of AS+BAS.

[0164] Results are shown in Table 8.

TABLE-US-00008 TABLE 8 Dynamic viscosity of Example 4 and Comparative Example 2 Dynamic viscosity (mPa .Math. s) 0° C. 10° C. 20° C. Example 4.1 278.9 137.4 104.5 Example 4.2 333.3 161.8 120.7 Comparative 509.7 386.5 271.2 Example 2

Example 5 Washing and Regeneration

[0165] After the ion exchange processing, the columns were respectively washed with 3 BV of demineralized water at a rate of 2 BV/h. The cation exchange resin was regenerated with 3 BV of 10% sulfuric acid at a rate of 2 BV/h, and the anion exchange resin was regenerated with 1.5-2 BV of 10% NH.sub.3.Math.H.sub.2O at a rate of 2 BV/h. 3-4 BV of demineralized water was introduced into the columns at a rate of 2 BV/h, and the mixture purified with the resins was introduced into the columns. Then, the columns could be used for the next processing cycle.

[0166] The disclosed embodiments can have various modifications and alternative forms, specific examples of which have been shown by way of examples in the drawings and are described in detail herein. However, it should be understood that the disclosed embodiments are not limited to the particular forms or methods disclosed, but on the contrary, the disclosed embodiments cover all modifications, equivalents, and alternatives.