METHOD AND SYSTEM FOR MANUFACTURING AN AEROSTAT WITH A RIGID STRUCTURE, AND HEAVY-LOAD-CARRYING AEROSTAT MANUFACTURED IN THIS WAY

Abstract

A method for erecting the structure of an aerostat in successive horizontal sections, starting from the top horizontal section, comprising an iteration of the following steps, starting from a current state of completion of the aerostat structure, lifting the current state of the structure, at first lifting points, by means of lifting means arranged in a current transverse position; placing a support device in line with second lifting points for lifting the current state of the structure; transferring the current state of the structure from the lifting means to the support device; moving the lifting means to another transverse position; completely assembling the horizontal section immediately below the current state of the structure on the structure.

Claims

1. A method for erecting the structure of an aerostat by successive horizontal sections, starting with an upper horizontal section, comprising an iteration of the following steps, starting with a current state of manufacturing of the structure of the aerostat: lifting the current state of the structure, at first lifting points, by lifting means arranged in a current transverse position; placing a support device in line with second lifting points of the current state of the structure; transferring the current state of the structure from the lifting means to the support device: moving the lifting means to another transverse position; and fully assembling the horizontal section immediately below the current state of the structure on the structure.

2. The method of claim 1, wherein the transfer step comprises a lowering of the current state of the structure by the lifting means and placing the current state of the structure at rest on the support device.

3. The method of claim 1, wherein the erected structure is self-supporting at each current intermediate state of the method.

4. The method of claim 1, wherein the lifting means comprises jacks.

5. The method of claim 1, wherein the lifting means comprises winches arranged above the structure.

6. The method of claim 5, wherein the winches are implemented in an equator assembly phase in which the structure being erected reaches its maximum width.

7. The method of claim 1, wherein the first lifting points are arranged at the transverse support ends of the aerostat.

8. The method of claim 1, wherein lifting the current state of the structure comprises lifting the current state of the structure at transverse ends of the structure.

9. The method of claim 1, further comprising a step of arranging a cargo hold structure inside the structure being erected.

10. The method of claim 9, further comprising placing the cargo hold structure on lifting tables.

11. The method of claim 9, wherein the iterative assembly step comprises mechanically coupling the cargo hold structure to the horizontal section being assembled by beams.

12. The method of claim 11, further comprising connecting determined points of the upper part of the structure already assembled to determined points of the beams to mechanically couple the cargo hold structure to the structure.

13. A system for erecting the structure of an aerostat by successive horizontal sections, starting with the an upper horizontal section, implementing the method of claim 1, comprising: lifting means arranged in a current transverse position, arranged to lift the current state of the structure at first lifting points; means for placing a support device in line with second lifting points of the current state of the structure; means for transferring the current state of the structure from the lifting means to the support device, so as to lower the current state of the structure by the lifting means and make the current state of the structure rest on the support device; means for moving the lifting means into another transverse position, which is the current position of the lifting means of the state following the current state; and means for fully assembling the horizontal section immediately below the current state of the structure on the structure.

14. The system of claim 13, further comprising means for arranging a cargo hold structure inside the structure being erected.

15. The system of claim 14, wherein the means for arranging the cargo hold structure comprise lifting tables on which the cargo hold structure is placed.

16. The system of claim 14, wherein the assembly means are further arranged to assemble the cargo hold structure so as to mechanically couple the cargo hold structure to the horizontal section being assembled by beams.

17. The system of claim 16, further comprising means for connecting determined points of the upper part of the structure already assembled to determined points of the beams to mechanically couple the cargo hold structure to the structure.

18. The system of claim 13, wherein the lifting means comprise jacks.

19. The system of claim 13, wherein the lifting means comprise winches arranged above the structure being erected.

20. A heavy-load-carrying aerostat formed by the method of claim 1.

21. The aerostat of claim 20, wherein the aerostat comprises a self-supporting rigid structure.

22. The aerostat of claim 20, further comprising a cargo hold designed to receive a load, the cargo hold comprising a cargo hold structure mechanically coupled to the structure of the aerostat, on the one hand, by an assembly of beams arranged transversely on either side of the cargo hold structure and mechanically connected to the side faces of the structure, and on the other hand, by an assembly of cables stretched between determined points of the coupling beams and determined points of the upper part of the structure.

23. The aerostat of claim 22, wherein the transverse beams comprise lattice beams comprising pultruded carbon composite tubes.

24. The aerostat of claim 22, wherein the cables comprise composite solid section rods comprising pultruded carbon.

25. The aerostat of claim 20, further comprising articulated connections of the cables to the beams and to the upper part of the structure.

26. The aerostat of claim 25, wherein the articulated connections comprise metal parts.

27. A computer program product, downloadable from a communication network and/or stored on a computer-readable medium and/or executable by a microprocessor, and loadable into an internal memory of a processing unit, wherein it comprises instructions, which, when the program is executed by the processing unit, cause the latter to implement the steps of the method according to claim 1.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0045] Other advantages and particularities of the present disclosure will become apparent on reading the detailed description of implementations and embodiments, which are in no way limiting, with reference to the accompanying drawings, in which:

[0046] FIGS. 1 to 10 illustrate a succession of steps of a method according to the present disclosure and a device according to the present disclosure suitable for implementing the method according to the present disclosure.

DETAILED DESCRIPTION

[0047] Since the embodiments described hereinafter are not limiting in nature, it is possible, in particular, to consider variants of the present disclosure that comprise only a selection of the features that are described, provided that this selection of features is sufficient to confer a technical advantage or to differentiate the present disclosure from the prior art. This selection comprises at least one preferably functional feature without structural details, or with only a portion of the structural details if this portion alone is sufficient to confer a technical advantage or to differentiate the present disclosure from the prior art.

[0048] In the figures, an element appearing in a plurality of figures retains the same reference.

[0049] Referring to FIG. 1, there is described an initial phase of construction of an airship 1 by successive horizontal sections, starting with the upper horizontal section.

[0050] Each of FIGS. 1 to 9 comprise a sub-figure a showing a front view of the current state of construction of the airship 1, and a sub-figure b showing a longitudinal view, from the left side, of the current state of construction of the airship 1.

[0051] The presence of a manufacturing device 10 according to an embodiment according to the present disclosure is shown, comprising two pluralities of lifting columns 20 and 20′ rising from a surface of an assembly zone.

[0052] As illustrated more particularly in FIG. 1B, the plurality of columns 20′ is aligned on a left side of the airship, while the plurality of columns 20 is aligned on a right side of the airship.

[0053] Each column 20 corresponds to a column 20′ in a transverse plane of the airship under construction.

[0054] Each of the lifting columns has a lifting truck arranged to be slidably mounted vertically on the lifting column, according to a displacement of 10 meters, and to be controlled by a control handle in the form of a reinforced shaft or a pedal.

[0055] A tripod 30 is arranged in the center of these two columns.

[0056] As is more particularly visible in FIG. 1a, various cables and stringers for fixing connection parts are implemented. The envelope panels are also installed, as well as the communication networks and the positioning of the helium cell.

[0057] As is better seen in FIG. 1b, this installation is carried out not only on a transverse part of the upper section, but also all along the longitudinal extension of the upper section.

[0058] Also, the entire structure of this section, including the curved upper parts of the transverse circular beams, the stringers, the skin, and all the fittings, is manufactured on the floor of the hangar.

[0059] As may be seen in FIG. 1a, the weight of the airship is distributed laterally on the lifting columns 20 and 20′ and on the tripod 30 in the center.

[0060] With reference to FIG. 2, a step is described, which follows the step described with reference to FIG. 1. As shown more particularly in FIG. 2a, the airship is raised to a height suitable for the construction of the next horizontal section.

[0061] In this state, the weight of the airship is distributed laterally on the lifting columns 20 and 20′ at two support points, freeing the tripod 30, which may be moved.

[0062] This is made possible by the vertical structural stability of the section stiffened by a cable bracing system 21 at the main frames separating the helium balloons.

[0063] With reference to FIG. 3, a step is described, which follows the step described with reference to FIG. 2. As shown more particularly in FIG. 3a, the manufacturing device 10 comprises an additional tripod 30′.

[0064] The tripods 30 and 30′ are placed in line with two load pick-up points of the airship 1, suitably arranged close to the ends supported by the two columns 20 and 20′.

[0065] Thereafter, the airship is placed on the tripods on each of its two load pick-up points.

[0066] In this state, the weight of the airship is distributed laterally on the two tripods 30 and 30′, freeing the lifting columns 20 and 20′.

[0067] With reference to FIG. 4, a step is described, which follows the step described with reference to FIG. 3.

[0068] As shown more particularly in FIG. 4a, the lifting columns 20 and 20′ are each moved into a second transverse position.

[0069] As is more particularly visible in FIG. 4a, various cables and stringers for fixing connection parts are implemented. The envelope panels are also installed, as well as the communication networks and the positioning of the helium cell.

[0070] As is best seen in FIG. 4b, this installation is carried out not only on a transverse part of the current section, but also all along the longitudinal extension of the current section.

[0071] Also, the entire structure of this section, including the curved upper parts of the transverse circular beams, the stringers, the skin, and all the fittings, is manufactured on the floor of the hangar.

[0072] It is observed that the presence of an operator on a work platform 40, raised to 3 meters in height, is necessary to carry out certain operations. As may be seen in FIG. 4a, the weight of the airship is distributed laterally on the lifting columns 20 and 20′ and on each of the tripods 30 and 30′ at the load pick-up points.

[0073] With reference to FIG. 5, a step is described, which follows the step described with reference to FIG. 4. To be able to pass from the current state of construction of the airship in FIG. 4 to the current state of construction of the airship in FIG. 5, the following steps have been carried out: [0074] lifting the airship 1 so as to free each of the two tripods 30 and 30′, the weight of the airship then being picked up only at the columns 20 and 20′, like in the step described with reference to FIG. 2, [0075] moving the tripods 30 and 30′ in line with two second load pick-up points suitably arranged close to the ends supported by the two columns 20 and 20′, and placing the airship on the tripods on each of two second load pick-up points, the weight of the airship then only being picked up at the tripods 30 and 30′, like in the step described with reference to FIG. 3, and [0076] moving each of the lifting columns 20 and 20′ into a third transverse position; installing different cables and stringers to fix connection parts, as well as the envelope panels, the communication networks, and the positioning of the helium cell, the weight of the airship being distributed laterally on the lifting columns 20 and 20′ and on each of the tripods 30 and 30′ at the second load pick-up points, as described with reference to FIG. 4. As is best seen in FIG. 5b, this installation is carried out not only on a transverse part of the current section, but also all along the longitudinal extension of the current section.

[0077] It is observed that the presence of an operator on the work platform 40, raised to 6 meters in height, which is itself moved laterally, is necessary to carry out certain operations.

[0078] With reference to FIG. 6, a step is described, which follows the step described with reference to FIG. 5. FIG. 6 comprises a sub-figure 6a showing a front view of the current state of construction of the airship 1 and a sub-figure 6b showing a longitudinal view of the current state of construction of the airship 1.

[0079] In order to be able to pass from the current state of construction of the airship in FIG. 5 to the current state of construction of the airship in FIG. 6, the steps described with reference to the passage from the state of FIG. 4 to FIG. 5 have been carried out.

[0080] It is observed that the presence of an operator on the work platform 40, now raised to about 10 meters in height, which is itself moved laterally, is necessary to carry out certain operations.

[0081] Moreover, this phase comprises the installation of propulsion motors as well as the installation of the tail of the airship 1.

[0082] As shown more particularly in FIG. 6a, the manufacturing device 10 comprises additional lifting columns 50 and 50′.

[0083] Each of the additional lifting columns has a lifting truck arranged to be slidably mounted vertically on the lifting column, according to a displacement of 25 meters, and to be controlled by a control handle in the form of a reinforced shaft or a pedal.

[0084] Moreover, each of the two tripods 30 and 30′ is provided at its upper end with a vertical arm, or mast, or vertical rod, 32 and 32′, respectively.

[0085] With reference to FIG. 7, a step is described, which follows the step described with reference to FIG. 6.

[0086] To be able to pass from the current state of construction of the airship in FIG. 5 to the current state of construction of the airship in FIG. 6, the steps described the following steps have been carried out: [0087] lifting of the airship to the full height of the columns 20 and 20′, so that the weight of the airship is picked up only by the columns 20 and 20′, [0088] moving the tripods 30 and 30′ in line with other load pick-up points suitably arranged near the ends supported by the two columns 20 and 20′, and placing the airship on the vertical rods of the tripods on each of the other two load pick-up points, the weight of the airship then only being picked up at the tripods 30 and 30′, [0089] removing the columns 20 and 20′, [0090] picking up of the other load pickup points by the additional washing columns 50 and 50′, and [0091] removing the tripods 30 and 30′ and work platform 40.

[0092] With reference to FIG. 8, a step is described, which follows the step described with reference to FIG. 7. In step 8, the cargo hold 2 of the airship 1 is moved under the structure erected up to that point.

[0093] The manufacturing device 10 comprises lifting tables 60 and 60′ on which the cargo hold 2 rests.

[0094] With reference to FIG. 9, a step is described, which follows the step described with reference to FIG. 8.

[0095] The additional lifting columns 50 and 50′ raise the airship 1 so that the uppermost section of the lower part of the structure of the airship 1 may be fixed on the structure already erected and on the cargo hold 2. To this end, each of the two tripods 30 and 30′ is again placed with its arm under the points in elevation relative to the ground, on which the ends of the beams must be fixed.

[0096] In addition, two new tripods 30′ and 30″ are also placed under such points in elevation relative to the ground.

[0097] As is more particularly visible in FIG. 9a, various cables and stringers for fixing connection parts are placed on the uppermost section of the lower part. The installation of the connecting cables 90 is, in particular, facilitated by the absence of carrier gas, which limits the introduction of pretension. The envelope panels are also installed, as well as the communication networks and the positioning of the helium cell.

[0098] With reference to FIG. 10, a step is described, which follows the step described with reference to FIG. 9. The structure of the airship 1 is completely finished, and the cargo hold 2 of the airship is attached to the structure of the airship. The structure of the airship comprises several transverse beams 80, as well as the connecting cables.

[0099] Furthermore, the airship 1 is placed on a transport device 70 of the transport platform type having a plurality of wheels. It is then possible to carry out static tests on the terminal, but also to test the operation of the winches, specific to the airship, which may be embarked in the cargo hold for its operations, and which must therefore be tested.

[0100] At this point another embodiment of the method according to the present disclosure will be described, in which lifting winches are also implemented in combination with the aforementioned lifting columns, in an assembly phase called “equator.”

[0101] In the equator phase, the upper part of the airship has already been assembled until it reaches the widest part (the equator) of the three-dimensional structure.

[0102] In this stage, small columns ensure geometric positioning, raising, and lowering of the load, while large columns take care of the geometric positioning performed by the small columns, support the load in X, Y, Z, and also contribute to raising and lowering the load.

[0103] Lifting winches (not shown) are arranged inside the assembly unit on one or more mechanical structures overhanging the airship being assembled. These winches are attached to small columns.

[0104] In a next phase of assembly above the equator, the small columns ensure the geometrical positioning, the support of the load in X, Y, Z, and the raising and lowering of the load, while the winches take care of the geometric positioning performed by the small columns, support the load in Z above the equator, and contribute to the raising and lowering of the load.

[0105] In a next phase of completion of the assembly, the small columns ensure the geometrical positioning, the support of the load in X, Y, Z, the raising and the lowering of the load, while the winches take care of the geometrical positioning carried out by the small columns, support of the load in Z above the equator, and contribute to the raising and the lowering of the load.

[0106] As will be readily understood, the present disclosure is not limited to the examples that have just been described, and numerous modifications may be made to these examples without departing from the scope of the invention as defined by the following claims. In addition, the various features, forms, variants, and embodiments of the present disclosure may be grouped together in various combinations as long as they are not incompatible or mutually exclusive.