Method and molten salt electrolytic cell for implementing a hydrogen fuel, sustainable, closed clean energy cycle on a large scale
20190348698 ยท 2019-11-14
Inventors
Cpc classification
Y02B90/10
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/0631
ELECTRICITY
H01M2250/10
ELECTRICITY
Y02P70/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M8/065
ELECTRICITY
Y02E60/36
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
H01M2250/20
ELECTRICITY
H01M8/04216
ELECTRICITY
C25B1/34
CHEMISTRY; METALLURGY
H01M8/22
ELECTRICITY
Y02E60/50
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y02T90/40
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
H01M8/22
ELECTRICITY
H01M8/04082
ELECTRICITY
Abstract
A hydrogen fuel, sustainable, closed clean energy cycle based on green chemistry is presented for large scale implementation using a cost effective electrolytic cell. A chemical reaction between salinated (sea) or desalinated (fresh) water (H.sub.2O) and sodium (Na) metal produces hydrogen (H.sub.2) fuel and sodium hydroxide (NaOH) byproduct. The NaOH is reprocessed in a solar powered electrolytic Na metal production plant that can result in excess chlorine (Cl.sub.2) from sodium chloride (NaCl) in sea salt mixed with NaOH, used to effect freezing point lowering of seawater reactant for hydrogen generation at reduced temperatures. The method and molten salt electrolytic cell enable natural separation of NaCl from NaOH, thereby limiting excess Cl.sub.2 production. The recovered NaCl is used to produce concentrated brine solution from seawater for hydrogen generation in cold climates, or becomes converted to sodium carbonate (Na.sub.2CO.sub.3) via the Solvay process for electrolytic production of Na metal without Cl.sub.2 generation.
Claims
1. A method for implementing a hydrogen fuel, sustainable, closed clean energy cycle on a large scale using solar powered electrolysis by means of a cost effective electrolytic cell capable of performing electrolysis on three types of molten salts individually including sodium hydroxide (NaOH), sodium chloride (NaCl), sodium carbonate (Na.sub.2CO.sub.3) or on a mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl), including selective electrolysis between sodium hydroxide (NaOH) and sodium chloride (NaCl) at temperatures ranging between 1223.15 K (950 C.) to 1323.15 K (1050 C.), well above the boiling point temperature of sodium (Na) metal, comprising the steps of: generating high purity hydrogen (H.sub.2) fuel on demand in a hydrogen generation apparatus using controlled chemical reactions between either ordinary salinated (sea) or desalinated (fresh) water (H.sub.2O) and sodium (Na) metal or sodium hydride (NaH) reactants wherein said controlled chemical reactions produce high purity hydrogen (H.sub.2) fuel and chemical byproduct wherein said chemical byproduct comprises pure sodium hydroxide (NaOH) or sodium hydroxide (NaOH) mixed with sea salt and wherein said sea salt comprises substantially sodium chloride (NaCl); and recovering said chemical byproduct from said hydrogen generation apparatus and transporting said chemical byproduct including said pure sodium hydroxide (NaOH) or said mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl) to a self-contained solar powered electrolytic sodium (Na) metal production plant wherein said chemical byproduct is loaded into said cost effective electrolytic cell operating within said self-contained solar powered electrolytic sodium (Na) metal production plant; and electrolyzing said pure sodium hydroxide (NaOH) to recover said sodium (Na) metal; and deciding that if chlorine (Cl.sub.2) production is needed electrolyzing said mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl) simultaneously at elevated electrolytic cell voltage to produce said sodium (Na) metal at said cost effective electrolytic cell cathode and steam (H.sub.2O), oxygen (O.sub.2) and chlorine (Cl.sub.2) at said cost effective electrolytic cell anode; and deciding that if chlorine (Cl.sub.2) production is not needed electrolyzing said mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl) selectively at lowered electrolytic cell voltage to electrolyze only said sodium hydroxide (NaOH) wherein said sodium (Na) metal is produced at said cost effective electrolytic cell cathode and steam (H.sub.2O) and oxygen (O.sub.2) are produced at said cost effective electrolytic cell anode and wherein said sodium chloride (NaCl) remains unelectrolyzed; and deciding that if said sodium (Na) metal is not needed from said sodium chloride (NaCl) remaining unelectrolyzed recovering and mixing with seawater said sodium chloride (NaCl) remaining unelectrolyzed to produce concentrated brine solution for use as reactant in said hydrogen generation apparatus operating in cold climates; and deciding that if said sodium (Na) metal is needed from said sodium chloride (NaCl) remaining unelectrolyzed without chlorine (Cl.sub.2) production transporting said sodium chloride (NaCl) remaining unelectrolyzed to a Solvay plant wherein said sodium chloride (NaCl) remaining unelectrolyzed and sodium carbonate (CaCO.sub.3) undergo conversion to sodium carbonate (Na.sub.2CO.sub.3) product and calcium chloride (CaCl.sub.2) byproduct; and electrolyzing said sodium carbonate (Na.sub.2CO.sub.3) product in said cost effective electrolytic cell to produce said sodium (Na) metal and carbon (C) at said cost effective electrolytic cell cathode and oxygen (O.sub.2) at said cost effective electrolytic cell anode; and transporting said sodium (Na) metal produced at said cost effective electrolytic cell cathode to a solar or biohydrogen plant wherein said sodium (Na) metal reacts with hydrogen (H.sub.2) to produce said sodium hydride (NaH) and wherein said sodium hydride (NaH) is used to generate said high purity hydrogen (H.sub.2) fuel on demand in said hydrogen generation apparatus.
2. A method according to claim 1 in which said cost effective electrolytic cell comprises a crucible holding said sodium hydroxide (NaOH) or said mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl) or said sodium carbonate (Na.sub.2CO.sub.3) in a molten state wherein said cost effective electrolytic cell comprises a double ended cylinder above said crucible and wherein a riser tube couples the interior space of said crucible with the interior space of said double ended cylinder above said crucible.
3. A method according to claim 2 in which said riser tube rises midway into said double ended cylinder and wherein said riser tube drops nearly to the bottom of said crucible without contacting said bottom of said crucible.
4. A method according to claim 2 in which said riser tube top end is open and said riser tube bottom end is closed wherein a plurality of holes are drilled into the sidewalls of said riser tube near said riser tube bottom end.
5. A method according to claim 2 in which a cathode electrode rod enters from said double ended cylinder top end through said riser tube top end into said interior space of said crucible without contacting said riser tube wherein said cathode electrode rod contacts said sodium hydroxide (NaOH) or said mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl) or said sodium carbonate (Na.sub.2CO.sub.3) in a molten state.
6. A method according to claim 2 in which said crucible comprises iron or nickel or nickel alloy C-276 wherein said crucible comprises the anode electrode of said cost effective electrolytic cell.
7. A method according to claim 2 in which said sodium hydroxide (NaOH) or said mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl) or said sodium carbonate (Na.sub.2CO.sub.3) in a molten state contained in said cost effective electrolytic cell is electrolyzed at temperatures ranging between 1223.15 K (950 C.) to 1323.15 K (1050 C.) to produce sodium (Na) metal in a vapor state wherein said sodium (Na) metal in a vapor state rises through said riser tube above said sodium hydroxide (NaOH) or said mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl) or said sodium carbonate (Na.sub.2CO.sub.3) in a molten state and wherein said sodium (Na) metal in a vapor state expands and condenses inside said double ended cylinder to a liquid state.
8. A method according to claim 1 in which said cost effective electrolytic cell operating current is approximately 100,000 Amperes.
9. A method according to claim 1 in which said sodium hydroxide (NaOH) contained in said cost effective electrolytic cell is electrolyzed at temperatures ranging between 1223.15 K (950 C.) to 1323.15 K (1050 C.) using an electrolytic cell voltage of 1.78 Volts.
10. A method according to claim 1 in which said mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl) contained in said cost effective electrolytic cell is electrolyzed simultaneously at temperatures ranging between 1223.15 K (950 C.) to 1323.15 K (1050 C.) using an electrolytic cell voltage of 3.19 Volts.
11. A method according to claim 1 in which said mixture of sodium hydroxide (NaOH) and sodium chloride (NaCl) contained in said cost effective electrolytic cell is electrolyzed selectively at temperatures ranging between 1223.15 K (950 C.) to 1323.15 K (1050 C.) using an electrolytic cell voltage of 1.78 Volts wherein said electrolytic cell voltage of 1.78 Volts electrolyzes said sodium hydroxide (NaOH) and wherein said electrolytic cell voltage is increased to 3.19 V to electrolyze said sodium chloride (NaCl) remaining unelectrolyzed.
12. A method according to claim 1 in which said sodium carbonate (Na.sub.2CO.sub.3) contained in said cost effective electrolytic cell is electrolyzed at temperatures ranging between 1223.15 K (950 C.) to 1323.15 K (1050 C.) using an electrolytic cell voltage of 3.68 Volts.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWING
[0027] These and other features of the subject of the invention will be better understood with connection with the Detailed Description of the Invention in conjunction with the Drawings, of which:
[0028]
[0029]
[0030]
[0031]
4Na.sup.++4OH.sup..fwdarw.4Na+2H.sub.2O+O.sub.2Reaction 2:
[0032]
2Na.sup.++2Cl.sup..fwdarw.2Na+Cl.sub.2Reaction 3:
[0033]
4Na.sup.++2CO.sub.3.sup.2.fwdarw.4Na+2C+3O.sub.2Reaction 4:
4Na.sup.++2CO.sub.3.sup.2.fwdarw.4Na+2CO+2O.sub.2Reaction 5:
4Na.sup.++2CO.sub.3.sup.2.fwdarw.4Na+2CO.sub.2+O.sub.2Reaction 6:
DETAILED DESCRIPTION OF THE INVENTION
[0034] Referring to
2Na+2H.sub.2O.fwdarw.H.sub.2+2NaOHReaction 1:
In warm climates, desalinated (fresh) water (H.sub.2O) reactant can be used in the hydrogen generation apparatus 10, to produce H.sub.2(g) fuel 11, and sodium hydroxide (NaOH). The sodium hydroxide (NaOH) byproduct is recovered and transported 12, for reprocessing in a self-contained solar powered electrolytic sodium (Na) metal production plant 13, to recover the Na metal for reuse in generating H.sub.2(g) fuel 11, according to the following reaction:
4Na.sup.++4OH.sup..fwdarw.4Na+2H.sub.2O+O.sub.2Reaction 2:
Using electric power 14, generated from an array of photovoltaic panels for electrolysis to reprocess NaOH according to Reaction 2, enables elimination of carbon dioxide (CO.sub.2) emissions. If concentrated sea salt in seawater solution is used for operation of the hydrogen generation apparatus 10, in cold climates, then the self-contained solar powered electrolytic sodium (Na) metal production plant 13, will implement electrolysis on a mixture of NaOH and sea salt, the latter consisting primarily of sodium chloride (NaCl) according to the following reactions:
4Na.sup.++4OH.sup..fwdarw.4Na+2H.sub.2O+O.sub.2Reaction 2:
2Na.sup.++2Cl.sup..fwdarw.2Na+Cl.sub.2Reaction 3:
The byproduct mixture of NaOH and NaCl recovered from the hydrogen generation apparatus 10 units during motor vehicle refueling is transported 12, by truck, rail car or pipeline to self-contained solar powered electrolytic sodium (Na) metal production plants 13, for recovery of Na metal. The cost effective electrolytic cells at the plant are charged with the aqueous mixture of NaOH.sub.(aq) and NaCl.sub.(aq). The plant management then decides whether chlorine (Cl.sub.2) production is needed 15. If the response is affirmative 16, then the electrolytic cell voltage is set to V.sub.CELL=3.19 V that results in the decomposition of the entire contents of the cell including both fused NaOH.sub.(l) and NaCl.sub.(l) 17, at a cell operating temperature above the boiling point of sodium (Na) metal, to yield H.sub.2O.sub.(g), O.sub.2(g) and Cl.sub.2(g) 18, at the anode and more Na metal 19, at the cathode than had been previously used to fuel the hydrogen generation apparatus 10. The electrolysis of fused NaOH.sub.(l) and NaCl.sub.(l) 17, can occur simultaneously or sequentially by using the difference in decomposition potentials between the NaOH and NaCl. The Cl.sub.2(g) is separated from the steam (H.sub.2O.sub.(g)) and oxygen (O.sub.2(g)) 18, effluent gases generated at the anode of the cell to be bottled and later sold to manufacturers including paper, polymer (plastic) and chemical industries. The sodium (Na) metal 19, produced at the cathode of the cell is hermetically packaged for reuse in the hydrogen generation apparatus 10 units to produce H.sub.2(g) fuel 11. Alternatively, the sodium (Na) metal 19, produced at the cathode of the cell can be sent to a solar or biohydrogen plant 20, to produce sodium hydride (NaH) 21, that can also be used in the hydrogen generation apparatus 10 units to produce H.sub.2(g) fuel 11. If however, the plant management decides that Cl.sub.2 production is not needed 22, then the electrolytic cell voltage is set to V.sub.CELL=1.78 V that results in the selective decomposition of only the fused NaOH.sub.(l) 23, producing steam (H.sub.2O.sub.(g)) and oxygen (O.sub.2(g)) 24, at the anode while NaCl.sub.(l) is not decomposed by the cell. The sodium (Na) metal 19, produced at the cathode of the cell is hermetically packaged for reuse in the hydrogen generation apparatus 10 units to produce H.sub.2(g) fuel 11. At the end of the electrolysis, the NaCl is recovered from the electrolytic cell. The plant management then decides if additional sodium (Na) metal from the NaCl is needed 25. If the plant management decides that additional Na is not needed 26, then the NaCl is mixed with seawater 27, to create concentrated brine solution 28, for use as a reactant in the hydrogen generation apparatus 10 units operating in cold climates. If the plant management decides that additional Na from the NaCl is required 29, to expand capacity in the hydrogen fuel clean energy cycle then the NaCl is sent to a Solvay plant 30, that uses calcium carbonate (CaCO.sub.3) 31, reactant to produce calcium chloride (CaCl.sub.2) 32, byproduct and sodium carbonate (Na.sub.2CO.sub.3) 33, according to the net reaction: 2NaCl+CaCO.sub.3.fwdarw.Na.sub.2CO.sub.3+CaCl.sub.2. The Na.sub.2CO.sub.3 34, is sourced economically from mining in addition to Solvay production and therefore, constitutes a cost effective means of producing large quantities of sodium (Na) metal by Na.sub.2CO.sub.3 electrolysis 35, while avoiding excess Cl.sub.2 accompanying the production of sodium (Na) metal from electrolysis of NaCl. The sodium carbonate (Na.sub.2CO.sub.3) is electrolyzed 35, at a cell operating temperature above the boiling point of sodium (Na) metal, to yield oxygen (O.sub.2(g)) 36, at the anode, and carbon (C) and sodium (Na) metal 37, at the cathode according to the following reaction:
4Na.sup.++2CO.sub.3.sup.2.fwdarw.4Na+2C+3O.sub.2Reaction 4:
The sodium (Na) metal 19, produced at the cathode of the cell is hermetically packaged for reuse in the hydrogen generation apparatus 10 units to produce H.sub.2(g) fuel 11.
[0035] Referring to
[0036] Referring to
[0037] Referring to
4Na.sup.++4OH.sup..fwdarw.4Na+2H.sub.2O+O.sub.2Reaction 2:
Note that at the sodium hydroxide (NaOH) melting point or fusion temperature T.sub.f=594 K, applying a potential V.sub.CELL=2.34 V 83, will be sufficient to electrolyze NaOH.sub.(l). Raising the temperature of the fused NaOH.sub.(l) to the boiling point of sodium (Na) metal T.sub.b=1154.5 K, reduces the potential required for electrolyzing the fused NaOH.sub.(l) to V.sub.CELL=1.78 V 84.
[0038] Referring to
2Na.sup.++2Cl.sup..fwdarw.2Na+Cl.sub.2Reaction 3:
Note that the sodium chloride (NaCl) melting point or fusion temperature T.sub.f=1073.75 K. Applying a potential V.sub.CELL=3.19 V 85, will be sufficient to electrolyze fused NaCl.sub.(l) at the boiling point temperature of sodium (Na) metal T.sub.b=1154.5 K. From the calculations in
[0039] Referring to
4Na.sup.++2CO.sub.3.sup.2.fwdarw.4Na+2C+3O.sub.2Reaction 4:
4Na.sup.++2CO.sub.3.sup.2.fwdarw.4Na+2CO+2O.sub.2Reaction 5:
4Na.sup.++2CO.sub.3.sup.2.fwdarw.4Na+2CO.sub.2+O.sub.2Reaction 6:
Note that the sodium carbonate (Na.sub.2CO.sub.3) melting point or fusion temperature T.sub.f=1124.15 K. Applying a potential V.sub.CELL=3.68 V 86, will be sufficient to electrolyze fused Na.sub.2CO.sub.3(l) at the boiling point temperature of sodium (Na) metal T.sub.b=1154.5 K according to Reaction 4 that yields sodium (Na) metal, carbon (C) and oxygen (O.sub.2) products while suppressing the undesirable Reactions 5 and 6. The Reaction 5 occurs at V.sub.CELL=2.57 V 87, and Reaction 6 occurs at V.sub.CELL=1.63 V 88, at the boiling point temperature of sodium (Na) metal T.sub.b=1154.5 K with the undesirable evolution of carbon monoxide (CO) and/or carbon dioxide (CO.sub.2), respectively at the anode.
[0040] In summary, the principal advantages of the hydrogen fuel, sustainable, closed clean energy cycle enabled by a cost effective electrolytic cell capable of performing electrolysis on three types of molten salts individually including NaOH, NaCl, Na.sub.2CO.sub.3 or on a mixture of NaOH and NaCl, including selective electrolysis between NaOH and NaCl at temperatures ranging between 1223.15 K (950 C.) to 1323.15 K (1050 C.), well above the boiling point temperature of sodium (Na) metal, include first and foremost the possibility to supplant carbon based fossil fuels for myriad applications in ground based energy generation. The hydrogen fuel, sustainable, closed clean energy cycle of the present invention will reduce carbon dioxide (CO.sub.2) emissions and environmental pollution, leading to improved human health and economic development in the U.S.A. and worldwide. While the topic of climate change due to greenhouse gas emissions remains actively debated, it is readily evident that emissions from carbon based fossil fuel combustion have caused carbon dioxide (CO.sub.2) levels in the earth's atmosphere to exceed 0.04% (400 ppm), as confirmed by measurements made in both the northern and southern hemispheres. The rising levels of carbon dioxide (CO.sub.2) in the atmosphere, constitute a delayed yet real threat to the existence of the human species on earth, especially if vegetation can no longer sustain the rate necessary for recycling the CO.sub.2 generated by human activity. The hydrogen fuel, sustainable, closed clean energy cycle of the present invention implemented on a large scale, will function to inhibit the adverse atmospheric effects that carbon based fossil fuel use has engendered. It might also prevent the human species from becoming extinct through self-asphyxiation.