SOUP SUPPLY APPARATUS
20190343339 ยท 2019-11-14
Inventors
Cpc classification
B67D3/0041
PERFORMING OPERATIONS; TRANSPORTING
A47J27/14
HUMAN NECESSITIES
A47J43/0705
HUMAN NECESSITIES
B67D1/1234
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0884
PERFORMING OPERATIONS; TRANSPORTING
B67D1/0869
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
In a soup supply apparatus, when a hopper upper lid and a vertical rotation shaft that has a stirring blade are to be cleaned, at least the hopper upper lid and the vertical rotation shaft are configured to be easily disassembled and to be easily coupled after cleaning as well. In addition, a cylindrical first engaging body on an output shaft side and a cylindrical second engaging body on the vertical rotation shaft side are configured as to be easily and reliably engaged by a free end portion of an upper-portion housing box of a machine body lowered in a downward direction. Furthermore, the apparatus is configured to support the vertical rotation shaft to the hopper upper lid in a stable state.
Claims
1. A soup supply apparatus comprising: in a machine body (1), a pump (2) that includes an outer valve (21), an inner valve (26), and a plunger (30) that performs rectilinear motion, a pump driving source (3), an annular support body (5) that is integrally provided in the machine body such as to be positioned above the outer valve, a hopper (6) that is directly or indirectly set on a wall of the annular support body, a hopper upper lid (8) that is freely fitted onto the hopper, a vertical rotation shaft (9) that passes through a center portion of an upper wall of the hopper upper lid and has a stirring blade in a long rod-like lower end portion, a stirring motor (14) of which a lower end portion of an output shaft and an upper end portion of the vertical rotation shaft are connected by an engaging and detaching means, an upper-portion housing box (1d) that includes the stirring motor therein and is pivotally supported to an upper-end edge portion of the machine body such as to freely rotate, and a control unit that controls driving of the pump drive source, wherein soup that is housed in the hopper is supplied in fixed quantities through rotation of the inner valve (26) and back-and-forth movement of the plunger (30), the engaging and detaching means (61) is configured by a cylindrical first engaging body (62) that is provided in a state such as to be fitted outside a lower end portion of an output shaft (14a) of the stirring motor and has an engaging portion, and a cylindrical second engaging body (63) that has an engaged portion that is engaged with and detached from the engaging portion and is provided in a state such as to be fitted outside an upper end portion of the vertical rotation shaft, a lateral-direction engagement hole (64) that communicates with an insertion hole (10) that is formed in the upper end portion of the vertical rotation shaft is formed in the cylindrical second engaging body, a rod-shaped inserting portion (65b) of a lock bolt (65) is inserted into the engagement hole and the insertion hole, and when at least the hopper upper lid and the vertical rotation shaft are cleaned, in a state in which a free end portion of the upper-portion housing box is lifted upwards and the hopper upper lid is removed from the hopper, the lock bolt is pulled out of the engagement hole and the insertion hole, and the cylindrical second engaging body (63), the vertical rotation shaft (9), and the hopper upper lid (8) are thereby disassembled.
2. The soup supply apparatus according to claim 1, characterized in that: an urging means (66) that is wound around a stirring motor output shaft that passes through a bottom wall of the upper-portion housing box (1d) is provided between the bottom wall of the upper-portion housing box and an upper portion of the cylindrical first engaging body; and the urging means urges the cylindrical first engaging body that is provided such as to freely slide in an axial direction of the stirring motor in a direction engaging with the cylindrical second engaging body that is capable of rotating in a predetermined position at all times.
3. The soup supply apparatus according to claim 1, characterized in that: a short cylindrical bearing member (60) that supports the vertical rotation shaft is fixedly provided in a center portion of an upper wall of the hopper upper lid (8).
4. The soup supply apparatus according to claim 1, characterized in that: a temperature sensor (55) that detects a temperature of the hopper (6) is provided on an inner circumferential wall between an upper end opening and a lower end opening of the annular support body, and the control unit displays the temperature of the hopper detected by the temperature sensor in a display unit (21a) that is provided in the machine body (1).
5. The soup supply apparatus according to claim 4, characterized in that: the machine body (1) has a pair of left and right operating boxes (1c) that protrude in a substantially horizontal state from a front wall of a vertical control box (1b) in which the control unit and a power supply board are provided therein, and the display unit (21a) that displays a temperature of the soup is provided on a front surface of at least either of the pair of left and right operating boxes.
6. The soup supply apparatus according to claim 1, characterized in that: the control unit transmits at least a plurality of pieces of information related to soup that is stored in the storage unit to the periphery of the machine body (1) via an information transmitting means.
Description
BRIEF DESCRIPTION OF THE DRAWING
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EXPLANATION OF REFERENCE NUMBERS
[0041] X: soup supply apparatus [0042] 1: machine body [0043] 2: pump [0044] 3: pump driving source [0045] 4: control unit [0046] 5: annular support body [0047] 6: hopper [0048] 6b: cone-shaped portion [0049] 6c: lower end portion [0050] 8: hopper upper lid [0051] 9: vertical rotation shaft [0052] 10: insertion hole [0053] 11: stirring blade [0054] 14: stirring motor [0055] 14a: output shaft [0056] 14b: motor base plate [0057] 20: operating panel [0058] 21a: display unit [0059] 53: heating means (mainly an induction heating coil) [0060] 53A: cooling means (mainly a Peltier element) [0061] 55: temperature sensor [0062] 56: support member [0063] 58: spring member [0064] 61: engaging and detaching means [0065] 62: cylindrical first engaging body [0066] 63: cylindrical second engaging body [0067] 64: engagement hole [0068] 65: lock bolt [0069] 65a: knob portion [0070] 65b: rod-shaped inserting portion [0071] 66: urging means [0072] 67: fixture [0073] 71: storage unit [0074] 73: information transmitting means
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0075] A preferred embodiment for carrying out the present invention, shown in
[0076] (1) Environment for Carrying Out the Invention:
[0077]
[0078] Reference number 5 denotes a hopper annular support body (hopper cradle) that is integrally provided in the machine body 1 such as to be positioned above the pump. A support member that includes a temperature sensor 55, described hereafter, is fixed inside the annular support body 5.
[0079] Reference number 6 denotes a hopper that freely fits onto a cone-shaped annular wall of the annular support body 5. When a cone-shaped portion (a circular cylindrical portion that is tapered downward) of the hopper 6 is supported by the above-described cone-shaped annular wall, a short cylindrical lower end portion 6c of the hopper 6 protrudes from a lower surface of the annular support body 5. The short cylindrical lower end portion 6c is set in an upper opening of the pump 2 via a connecting means 7 such as to be freely attached and detached.
[0080] Reference number 8 denotes a hopper upper lid (referred to, hereafter, as an upper lid). A vertical rotation shaft 9 hangs from the upper lid 8 such as freely rotate. In the vertical rotation shaft 9, an axial-direction insertion hole 10 is formed in a small-diameter upper end portion 9a that passes through a substantially center portion of an upper wall 8a of the upper lid 8 that is formed into a substantially cap shape. In addition, in a large-diameter long rod-like lower end portion 9b that continues from the small-diameter upper end portion 9a, stirring blades 11 that stir soup containing solid ingredients, a scorch-prevention blade 12 that has a springy resin piece that is in sliding contact with an inner circumferential surface of the cone-shaped portion of the hopper, and a pushing blade 13 that pushes food to be consumed towards an upper opening side of the pump 2 are provided (see
[0081] Reference number 1d denotes an upper-portion housing box that is pivotally mounted on a front surface side of an upper end portion of the machine body 1 by a hinge. A stirring motor 14 is provided inside the upper-portion housing box 1d with a motor base plate 14b therebetween. An output shaft 14a of the stirring motor 14 and the upper end portion of the vertical rotation shaft 9, described above, are freely engaged and detached by an engaging and detaching means 61 (here, a cylindrical first engaging body 62 that operates together with the output shaft 14a and a cylindrical second engaging body 63 that operates together with the vertical rotation shaft 9), shown in
[0082] (2) Detailed Configuration of the Machine Body 1
[0083] The machine body 1 will be further described. Reference number 1a denotes a lower-portion support base. Reference number 1b denotes a vertical control box that is integrally provided above the lower-portion support base 1a and has an opening for discharging heat in a rear wall. Reference number 1c denotes a pair of left and right operating boxes that are integrally provided above the lower-portion support base 1a such as to intersect with the vertical control box 1b. Reference number 1d denotes the above-described upper-portion housing box. In the upper-portion housing box 1d, a lower edge portion of a rear end portion is connected to an upper-end edge portion of the vertical control box 1b by a hinge. Therefore, for example, the upper-portion housing box 1d can be freely lifted upwards by a hand being inserted into a lower surface of a free end portion of the upper-portion housing box 1d as appropriate. In this case, the cylindrical first engaging body 62 on the output shaft 14a side separates from the cylindrical second engaging body 63 of the vertical rotation shaft 9 (see
[0084] Here, regarding dependent matters of the present invention, the temperature sensor 55 that detects the temperature of the hopper 6 is provided on a slope-shaped inner circumferential wall 48 between an upper end opening and a lower end opening of the annular support body 5. The control unit 4 displays the temperature of the hopper 6 detected by the temperature sensor 55 in a liquid-crystal display unit 21a of an operating panel 20 that is provided in the machine body 1. According to the embodiment, as shown in
[0085] In addition, the power supply board 17 can be connected to a commercial power supply (alternating current) 19 by a cable 18. Therefore, although an electric circuit is not particularly shown, an alternating current-to-direct current (AC/DC) converter is provided in the power supply board 17. In addition, when the operating buttons (switches) 20b and 20c on the operating boxes 1c are pressed, signals thereof are sent to a storage unit 71. For example, the control unit 4 then controls startup, reversing, and rotation speed of the pump driving source 3 and a stirring driving source 14, and output of high-frequency power to the induction heating coil.
[0086] (3) The Pump 2 and the Pump Driving Sources 32 and 34:
[0087] As is commonly known, the plunger-type pump 2 is configured by an outer valve 21, an inner valve 26 that is rotatably provided in the outer valve, and a plunger 30 that moves back and forth within the inner valve. Here, as shown in
[0088] In addition, a seal 29 that has a through hole 28 that communicates with the opening 27 of the inner valve 26 and can selectively communicate with the suction hole 24 and the discharge hole 25 is fixedly attached to a wall surface on an axial-direction side of the inner valve 26.
[0089]
[0090] In the pump 2, to enable soup containing solid ingredients to be supplied in fixed quantities from the hopper 6, the inner valve 26 is intermittently rotated by a predetermined amount (such as substantially 180 degrees) by the driving force of the first driving source 32. The plunger 30 is moved back and forth by the driving force of the second driving source 34, in correspondence with the intermittent rotation of the inner valve 26. Soup (such as soup containing solid ingredients) inside the pump 2 is supplied in a fixed quantity to a cup 35 that is placed below the discharge opening 25.
[0091] (4) The Hopper 6:
[0092] The hopper 6 is attached to the suction hole (upper opening) of the pump 2 by a connecting means 7 such as to be freely attached and detached. The hopper 6 is composed of a magnetic metal material and formed into a funnel shape. The hopper 6 according to the present embodiment is configured by a long cylindrical portion 6a of which an upper end portion is a wide opening, a cone-shaped portion 6b, and a short cylindrical portion (lower end portion) 6c that has a small opening and is connected to the cone-shaped portion 6b. A flange portion for connection is provided around the short cylindrical portion 6c. Here, a configuration of the connecting means 7 that directly or indirectly engages the short cylindrical portion (lower end portion) 6c of the hopper 6 and the pump head 22 will be omitted.
[0093] (5) Characteristic Matters of the Present Invention:
[0094]
[0095] Furthermore,
[0096] The engaging and detaching means 61 according to the present embodiment is configured by the cylindrical first engaging body 62 that operates together with the output shaft 14a and the second engaging body 63 that operates together with the vertical rotation shaft 9. When the characteristic matters of the present invention are simply described: (a) a lower end portion of the output shaft 14a of the stirring motor 14 and an upper end portion of the above-described vertical rotation shaft 9 are freely engaged and detached by the engaging and detaching means 61; (b) in addition, the cylindrical first engaging body 62 on the output shaft 14a side that configures the engaging and detaching means 61 is urged at all times in the engaging direction by the urging means 66; (c) and further, the small-diameter upper end portion 9a of the vertical rotation shaft 9 is stably supported to the bearing member 60 that is fixed to one side surface of the upper lid 8. Hereafter, descriptions of matters that can be easily inferred by a person skilled in the art are simply described. Reference numbers are also omitted.
[0097] First, in
[0098] The cylindrical first engaging body 62 is configured by an engaging portion 62a that has downward-oriented protruding portions and recessing portions, and is continuous in the circumferential direction, and a short cylindrical fitting portion 62b that continues from the engaging portion. A through hole that corresponds to the output shaft 14a and a plurality of grooves that are in a radially outward direction and communicate with the through hole are formed in the short cylindrical fitting portion 62b. A shape of the engaging portion 62a is a matter than can be arbitrarily changed in design. For example, the downward-oriented protruding portions and recessing portions can be continuously formed in a wave shape. The fixture 67 has the flange-shaped head portion. However, a washer (not shown) may be added.
[0099] Next, in
[0100] As shown in
[0101] Therefore, with reference to the main object of the present invention and
[0102] (6) The Upper Lid 8 and the Vertical Rotation Shaft 9:
[0103] The upper lid 8 is mounted to the upper end portion of the hopper 6 such as to be freely fitted and detached. In addition, the vertical rotation shaft 9 hangs downward on the upper surface side of the upper lid 8 with the cylindrical second engaging body 63 therebetween, such as to rotate freely in relation to the upper lid 8. In addition, reference number 11 denotes a plurality of stirring blades (two stirring blades) that are fixed in an intersecting manner (in an X-shape) in the center portion of the vertical rotation shaft 9. These stirring blades 11 lift the solid ingredients of the soup upwards. According to the present embodiment, the stirring blade 11 is configured by a slope-shaped wide portion 11a and a short horizontal portion 11b that is connected to an upper portion of the wide portion 11a. The solid ingredients of the soup come into contact with the short horizontal portion 11b and the wide portion 11a, and are efficiently stirred.
[0104] Reference number 12 denotes a scorch-prevention blade of which a vertical base end portion is fixed to the vertical rotation shaft 9. In a slope-shaped free end portion 12a of the scorch-prevention blade 12, a springy resin piece 41 that is in sliding contact with the inner circumferential surface of the cone-shaped portion 6b of the hopper 6 is detachably mounted.
[0105] As shown in
[0106] Here, according to the present embodiment, in a lower end of the attachment base end portion of the scorch-prevention blade 12, a small protrusion-like stirring portion 12b that extends further downward than a lower end surface of the vertical rotation shaft 9 is provided in a continuous manner. The small protrusion-like stirring portion 12b is positioned within a small opening 43 of the short cylindrical portion 6c of the hopper 6 and serves to prevent the solid ingredients of the soup from getting caught inside the short cylindrical portion 6c. In addition, on the side opposite the scorch-prevention blade 12, the vertical rotation shaft 9 has the pushing blade 13 that pushes food to be consumed towards the upper opening side of the pump 2. The pushing blade 13 has a shape similar to that of the stirring blade 11.
[0107] (7) The Annular Support Body 5:
[0108] The annular support body 5 has the slope-shaped annular wall 48 and is attached in a protruding state to the front surface of the control box 1b such as to be positioned in an exterior space between the left and right operating boxes 1c and 1c, and the upper-portion housing box 1d of the machine body 1.
[0109] As shown in
[0110] In addition, a through hole 51 for the temperature sensor is formed in a portion of an upper portion of the above-described cone-shaped annular wall 48. Furthermore, a magnetic shield member 52 for protecting the temperature sensor is provided on an inner wall surface of the cone-shaped annular wall 48 such as to be positioned on an outer side of the through hole 51.
[0111] A shape of the magnetic shield member 52 is cylindrical or frame-shaped. According to the present embodiment, the magnetic shield member 52 is formed into an upward-facing U-shaped frame such that a support member that supports the temperature sensor 55 does not become deformed as a result of heat generated by an induction heating coil 53 that is wound in a lower portion side of the inner wall surface of the cone-shaped annular wall 48. Here, the lower opening 47 of the case body 45 is larger than the upper opening 46. The hopper cradle 48 is inserted into the case body 45 from below the case body 45 and the flange 48a thereof is fixed to a lower surface of the upper wall 45a of the case body 45.
[0112] (8) The Temperature Sensor and the Support Member;
[0113]
[0114] In addition, the support member 56 is configured by a cylindrical guide support plate 56a that has a stepped cross-section and fits into the through hole 51 of the cone-shaped annular wall 48, and a pipe-shaped support plate 56b that is integrally connected to the cylindrical guide support plate 56a by the plurality of fixing means 57 and has an attachment flange that is provided around a center portion of an outer circumferential wall of a pipe-shaped portion.
[0115] The temperature sensor 55 is such that a tip end portion 55a thereof is urged at all times in a direction coming into contact with an outer surface of the cone-shaped portion 6b of the hopper 6 by a spring member 58 that is provided in the support member 56 via the through hole 51 of the cone-shaped annular wall 48.
[0116] In addition, the movable temperature sensor 55 is such that the tip end portion 55a passes through an unnumbered center hole of the cylindrical guide support plate 56 and protrudes by a predetermined amount from the outer wall surface of the cone-shaped annular wall 48, and a large-diameter cylindrical rear end portion 55b that is connected to the tip end portion 55a is fitted around a tip end portion of the pipe-shaped support plate 56b such as to freely slide.
[0117] Furthermore, the spring member 58 is provided inside the temperature sensor 55. One end portion of the spring member 58 pressed against an inner surface of the temperature sensor 55 and the other end portion is pressed against a tip end surface of the second pipe-shaped support plate 56b. Moreover, a connection cable 59 for the temperature sensor 55 is connected to the control unit 4 by passing through the interior of the pipe-shaped support plate 56b.
[0118] Here, the cylindrical guide support plate 56a serves as a guide member that guides the movable temperature sensor 55 in a back-and-forth direction. In addition, the combination of the temperature sensor 55 and the support member 56 can be arbitrarily changed in design.
[0119] (9) A Relationship Between the Hopper Annular Support Body and the Hopper
[0120] Before the hopper 6 is set in the hopper annular support body 5, the tip end portion 55a of the temperature sensor 55 protrudes by a predetermined amount as a result of the spring force of the spring member 58. Meanwhile, when the hopper 6 is set in the hopper annular support body 5 as shown in
[0121] (10) The Power Supply Board 17 of the Control Unit 4
[0122] The power supply board 17 of the control unit 4 is provided in the annular support body 5 that is a part of the machine body 1 or the control box 1b of the machine body 1. The power supply board 17 is electrically connected to the induction heating coil 53 by wiring and supplies high-frequency power to the induction heating coil 53.
[0123] Although not particularly shown, the hopper 6 has a three-layer structure that is composed of an inner ferritic stainless steel layer, an outer ferritic stainless steel layer, and an aluminum layer (heating promotion layer) that is interposed between the stainless steel layers.
[0124] As is well known, ferritic stainless steel is a magnetic metal material. Therefore, when high-frequency power is supplied from the power supply substrate 17 to the induction heating coil 53, the cone-shaped portion 6b of the hopper 6 is induction-heated by so called Joule heating. For example, soup containing solid ingredients is heated to about 120 degrees and boils. As a result, depending on the extent of power supply to the induction heating coil 53 and control of the stirring driving source 14, the inner wall surface of the cone-shaped portion 6b may become scorched.
[0125] Therefore, according to the present embodiment, when food to be consumed that is housed within the hopper is heated and boiled, the vertical rotation shaft 9 is rotated to the left and right in an alternating manner. When the vertical rotation shaft 9 is rotated, the stirring blades 11 stir the soup in an even state. In addition, the scorch-prevention blade 12 also rotates in the rotation direction of the vertical rotation shaft. At this time, the springy resin piece 41 slides over the inner circumferential surface of the cone-shaped portion 6b of the hopper 6 in a scraping manner. In addition, the control unit acquires the temperature information detected by the temperature sensor 55. For example, when the food to be consumed is boiled (such as when the preset temperature is 120 degrees), the control unit 4 stops power supply to the induction heating coil 53.
[0126] Hereafter, in this section, other embodiments of the present invention will be described with reference to
[0127] First,
[0128] Next,
[0129] Here, to improve the cooling effect, the cooling unit 53A is configured by: an accompanying first cooling plate that has a contact surface that is formed to follow a curvature radius of the outer circumferential surface of the cone-shaped portion 6b of the hopper 6; an electronic cooling element body of which a vertical surface that absorbs heat is provided in surface-contact with a fitting recess portion of an outer wall surface of the accompanying first cooling plate; a second cooling plate of which an inner wall surface is provided in a state of surface-contact with a heat discharge surface of the electronic cooling element body; a plurality of cooling fins that are integrally provided on an outer wall surface of the second cooling plate; and a cooling fan that is provided in accompaniment with the cooling fins. The cooling fan, the cooling fins, the second cooling plate, the electronic cooling element body, and the accompanying first cooling pate are integrally engaged by a plurality of unit fixtures and configure a single cooling structural body (Patent Literature 1; publicly known matter).
[0130] Lastly,
INDUSTRIAL APPLICABILITY
[0131] The present invention is suitable for cases in which soup is supplied in fixed quantities through a pump while being heated or cooled by a supply source.