Impact Diffusing System
20190344152 ยท 2019-11-14
Inventors
- William Popejoy (Newport Beach, CA, US)
- Nick Cecchi (Anaheim, CA, US)
- Theophil Oros (Villa Park, CA, US)
- Justin Ringhofer (Twin Peaks, CA, US)
Cpc classification
A63B2071/1208
HUMAN NECESSITIES
A63B2209/02
HUMAN NECESSITIES
A63B71/08
HUMAN NECESSITIES
A63B71/12
HUMAN NECESSITIES
A42B7/00
HUMAN NECESSITIES
A63B2209/10
HUMAN NECESSITIES
International classification
A63B71/12
HUMAN NECESSITIES
A42B7/00
HUMAN NECESSITIES
Abstract
An impact diffusing system for protecting a user's head includes a headpiece cage coupled to a thoracic framework. In one aspect, the headpiece cage includes at least two support bars, a plurality of rigid bars surrounding at least a portion of the forehead, top, and sides of the head, and a face mask that encloses at least a portion the user's face. The thoracic framework covers at least a portion of a chest, upper back, and shoulders of the user, and the thoracic framework is attached to the support bars of the headpiece cage in a manner that prevents movement of the headpiece cage relative to the thoracic framework. In another aspect, the system includes a helmet component (formed of e.g., carbon fiber) coupled to a thoracic cage, wherein the helmet component is a solid, unitary piece that surrounds the top, back, and sides of the user's head.
Claims
1. An impact diffusing system for protecting a head of a user of the system, comprising: a headpiece cage comprising: at least two support bars that extend from a top of the cage to a bottom of the cage, such that the at least two support bars extend from an upper position above a top of the user's head to a lower position below a jaw line of the user, a plurality of rigid bars that are sized and structured to surround at least a portion of a forehead, a top, and sides of the head, wherein the plurality of rigid bars are coupled to at least one of the support bars, and a face mask structured to enclose at least a front portion of a face of the user, wherein the face mask is coupled to at least one of the support bars; and a thoracic framework structured to cover at least a portion of a chest, upper back, and shoulders of the user, wherein the thoracic framework is attached to the at least two support bars of the headpiece cage in a manner that prevents movement of the headpiece cage relative to the thoracic framework.
2. The impact diffusing system of claim 1, wherein the face mask protrudes anterior to the coronal plane and comprises a post extending from the face mask downward from a central area of the face mask, and wherein the thoracic framework is attached to the post extending downward from the face mask.
3. The impact diffusing system of claim 1, wherein the at least two support bars of the cage comprise a first support bar along the coronal plane and a second support bar along the sagittal plane posterior to the head.
4. The impact diffusing system of claim 3, wherein the first support bar extends from one side of the head adjacent to one shoulder, around the top of the head, to the other side of the head adjacent to the other shoulder.
5. The impact diffusing system of claim 1, wherein the at least two support bars of the cage comprise two support bars, each of which extends from the upper position above the top of the user's head, along a plane that is between the coronal and sagittal planes, to the lower position that is near a respective trapezius area of the user posterior to the head.
6. The impact diffusing system of claim 1, wherein the headpiece cage is structured to attach to a conventional helmet.
7. The impact diffusing system of claim 1, further comprising an outer shell covering at least a portion of an outer surface of the headpiece cage and fixedly attached thereto.
8. The impact diffusing system of claim 1, further comprising inner headgear structured and sized to conform to the user's head and to fit inside the headpiece cage.
9. The impact diffusing system of claim 8, wherein the inner headgear is sized and structured to be moveable relative to the headpiece cage.
10. The impact diffusing system of claim 9, wherein the inner headgear comprises a friction-reducing outer coating that reduces friction when the inner headgear moves relative to the headpiece cage.
11. The impact diffusing system of claim 10, wherein the headpiece cage comprises a friction-reducing inner coating that reduces friction when the inner headgear moves relative to the headpiece cage.
12. The impact diffusing system of claim 8, wherein the inner headgear comprises impact absorbing padding.
13. The impact diffusing system of claim 12, wherein the padding comprises at least one member of the group consisting of: inflatable padding, and smart material padding.
14. The impact diffusing system of claim 1, further comprising inner thoracic padding and an outer thoracic shell, wherein the thoracic framework is disposed between the inner thoracic padding and the outer thoracic shell.
15. The impact diffusing system of claim 1, wherein the thoracic framework is structured to attach to conventional shoulder pads.
16. The impact diffusing system of claim 1, wherein the thoracic framework is permanently attached to the headpiece cage.
17. The impact diffusing system of claim 16, wherein the thoracic framework and the headpiece cage are manufactured as a unitary piece.
18. The impact diffusing system of claim 16, further comprising at least three connection points between the thoracic framework and the headpiece cage.
19. The impact diffusing system of claim 1, wherein the thoracic framework comprises bars forming polygonal shapes that surround the portion of the chest, upper back, and shoulders of the user.
20. The impact diffusing system of claim 1, wherein the thoracic framework is removably attached to the headpiece cage.
21. The impact diffusing system of claim 20, wherein the thoracic framework comprises at least three connector receptacles and the headpiece cage comprises at least three connectors each configured to removably attach to a respective one of the thoracic framework connector receptacles.
22. The impact diffusing system of claim 21, wherein the at least two support bars of the cage comprise: a first support bar that extends along the coronal plane from one side of the head adjacent to one shoulder, around the top of the head, to the other side of the head adjacent to the other shoulder, and a second support bar along the sagittal plane posterior to the head, and wherein the headpiece cage comprises a first connector at a first end of the first support bar, a second connector at a second end of the first support bar, and a third connector at an end of the second support bar.
23. The impact diffusing system of claim 2, wherein the at least two support bars of the cage comprise two support bars, each of which extends from the upper position above the top of the user's head, along a plane that is between the coronal and sagittal planes, to the lower position that is near a respective trapezius area of the user posterior to the head, and wherein the headpiece cage comprises three connectors, wherein one of the three connectors is at an end of the post extending from the face mask, and the other two connectors are at respective lower ends of the two support bars.
24. The impact diffusing system of claim 1, wherein the at least two support bars of the headpiece cage are connected to each other at the top of the headpiece cage, above the top of the user's head.
25. The impact diffusing system of claim 1, wherein the headpiece cage and the thoracic framework are made of at least one of: stainless steel, titanium and carbon fiber.
26. The impact diffusing system of claim 1, wherein the thoracic framework is formed of a rigid, inflexible material.
27. The impact diffusing system of claim 1, wherein the thoracic framework comprises rigid portions and flexible portions.
28. The impact diffusing system of claim 27, wherein the flexible portions are formed by hinges, reduced thickness portions, or slots or openings formed within selected regions of the framework.
29. The impact diffusing system of claim 2, wherein the face mask post extends from a center of the face mask along the sagittal plane.
30. The impact diffusing system of claim 2, wherein the face mask post extends from a position to one side of a center of the face mask, and the face mask further comprises a second post that extends downward from the face mask at a second position to the other side of the center of the face mask.
31. An impact diffusing system for protecting a head of a user of the system, wherein the system comprises: a helmet component comprising a solid, rigid unitary piece structured to surround a top, a back, and sides of the user's head, such that ears of the user and at least a portion of a neck of the user are enclosed within the helmet component; and a rigid thoracic cage structured to cover at least a portion of a chest, upper back, and shoulders of the user, wherein the thoracic cage is attached to the helmet component in a manner that prevents movement of the helmet component relative to the thoracic cage.
32. The impact diffusing system of claim 31, wherein the thoracic cage is attached to the helmet component via at least four connection points, wherein the at least four connection points comprise two front connection points that are anterior to a coronal plane, and two rear connection points that are posterior to the coronal plane.
33. The impact diffusing system of claim 31, wherein the thoracic cage is fixedly attached to the helmet component.
34. The impact diffusing system of claim 31, wherein the thoracic cage is removably attached to the helmet component with at least two quick-release connectors.
35. The impact diffusing system of claim 31, further comprising inner headgear structured and sized to conform to the user's head, fit within the helmet component, move with the user's head, and move relative to the helmet component.
36. The impact diffusing system of claim 31, wherein the thoracic cage and the helmet component are made of inflexible material.
37. The impact diffusing system of claim 36, wherein the thoracic cage and the helmet component are made of carbon fiber.
38. The impact diffusing system of claim 31, further comprising inner thoracic padding and an outer thoracic shell, wherein the thoracic cage is disposed between the inner thoracic padding and the outer thoracic shell.
39. The impact diffusing system of claim 31, wherein the thoracic cage is structured to attach to conventional shoulder pads.
40. An impact diffusing system for protecting a head of a user of the system, comprising: a rigid thoracic framework structured to cover at least a portion of a chest, upper back, and shoulders of the user; and a headpiece cage structured to surround a top, sides, and back of the head, the cage comprising: at least two support bars extending from a top of the cage to a bottom of the cage, wherein top portions of the support bars are attached to each other, and bottom ends of the support bars are attached to the rigid thoracic framework in a manner that prevents movement of the headpiece cage relative to the thoracic framework, a plurality of rigid bars that are sized and structured to surround at least a portion of a forehead, a top, and sides of the head, wherein the plurality of rigid bars are coupled to at least one of the support bars, and a face mask structured to enclose at least a portion of a face of the user, wherein the face mask is coupled to at least one of the support bars.
41. The impact diffusing system of claim 40, wherein the face mask protrudes anterior to a coronal plane and comprises a post extending downward from a bottom of the face mask from a central area of the face mask, such that the post is positioned anterior to a throat of the user, and wherein the post is attached to the rigid thoracic framework, such that the headpiece cage and the thoracic framework are attached to each other at least at three attachment points.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] The foregoing and other aspects of embodiments are described in further detail with reference to the accompanying drawings, wherein like reference numerals refer to like elements and the description for like elements shall be applicable for all described embodiments wherever relevant:
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DETAILED DESCRIPTION
[0052] Disclosed herein is an impact diffusing system for protecting the head of a user of the system. Conventional helmets distribute impact forces throughout the helmet. With the system of the present invention, impact force is more evenly distributed throughout the system instead of being concentrated at the point of impact or distributed throughout just the helmet.
[0053] In one example, as shown in
[0054] The helmet portion 102 of the system 100 is attached to the thoracic portion 104 such that the helmet portion 102 is stationary and fixed relative to the thoracic portion 104. Lateral, posterior, and anterior movement of the helmet portion 102 relative to the thoracic portion 104 is at least limited, if not eliminated. In this manner, rather than resting on the user's head, like a conventional helmet, the helmet portion 102 of the system 100 rests upon the thoracic portion 104 so that all, or substantially all, of the weight of the system 100 is applied to the user's thoracic region. There is space between the inner surface of the helmet portion 102 and the user's head so that the user's head may move relative to the helmet potion 102. The user's head may rotate side to side as well as up and down within the helmet portion 102. Preferably, the user's head is able to turn up to about 90 degrees to the left and to the right, relative to center. Preferably, the user's head is able to bend towards the chest up to about 60 degrees relative to neutral head position, and to tilt back up to about 70 degrees relative to neutral head position.
[0055] The helmet portion 102 of this example comprises a resilient shell 103 substantially surrounding the back and sides of the wearer's head. The outer shell 103 provides hard, resilient outer protection and shock absorption and may be made of a durable polymer, such as polycarbonate. The inner framework of the helmet portion 102 includes main support bars 122 and 124, and the outer shell 103 is fixedly attached (e.g., by screws, bolts, a strong adhesive, or other such fasteners) to the outside surfaces of the main support bars 122, 124. Thus, the force of impacts to the outer shell 103 is deflected to support bars 122, 124. In some examples, the user's field of view may be partially obstructed above and below the eyes by rigid bars of the face mask portion of the helmet portion 102, but not by the outer shell 103. That is, the outer shell 103 is disposed outside of the user's peripheral vision when the user is looking straight ahead. The outer shell 103 surrounds a face opening that is wider, and optionally higher, than that of a conventional football helmet. In some, currently less preferred examples, at least a portion of the outer surface of the helmet portion 102 may comprise a soft padding overlying a hard shell, as described above.
[0056] In yet another example, rather than having a hard shell applied to the outer surface of the helmet portion 102, the framework of the helmet portion 102 may be sized and structured to be attached to a conventional helmet. For example, as shown in
[0057] Referring back to
[0058] As shown in e.g.,
[0059] In alternate embodiments, the face mask 107 may include more than one face mask pillar. For example, the embodiment shown in
[0060] Referring back to
[0061] The helmet portion 102 further includes a plurality of rigid bars 105 near the user's forehead. These bars 105 form a cage-like structure for protecting the front of the user's head, including the forehead, the forward portion of the top of the head, and the upper portion of the sides of the head. The plurality of rigid bars 105 surrounding the forehead are attached to the support bars 122, 124 in order to deflect the force of impacts near the front of the head to the support bars 122, 124 and to maintain the structural integrity of the helmet portion 102. In this manner, the plurality of bars 105 prevents the forehead from sustaining a direct blow.
[0062] Referring now to
[0063] As shown in
[0064] The second support bar 124 is shaped like half of an arch or half of an inverted U. The bottom end of the second support bar 124 forms a rear pillar 140 that protrudes from the bottom of the helmet portion 102 and that connects to the thoracic portion 104 near the upper back or bottom neck region of the user 130. For example, this rear connection point between the helmet portion 102 and the thoracic portion 104 is near the vertebrae of the user 130 at approximately the bottom of the cervical vertebrae or the top of the thoracic vertebrae. Thus, the rear connection point is elevated relative to the front connection point between the face mask 107 and the thoracic portion 104, as can be seen clearly in
[0065] The plurality of pillars 140 are integrated as part of the helmet portion 102 itself. For example, the pillars 140 are formed as an integral part of the helmet portion 102. The headpiece cage, including the bars 105, the face mask 107, the support bars 122, 124, and the pillars 140, comprises a suitably strong and lightweight material, such as, without limitation, one or more of titanium, a titanium alloy, a non-titanium metal, a nanostructured ceramic, a nanostructured metal or metal alloy, a thermopolymer, or a carbon polymer. In the present invention, the pillars 140 are preferably anchored below neck level to the chest, shoulders and upper back (over the scapulae). By attaching the pillars 140 in this location, a sliding horizontal blow is concentrated on the upper body rather than the neck, and the force is distributed over a larger surface than the neck and collarbone.
[0066] In an alternate embodiment, shown in
[0067] In another alternate embodiment, shown in
[0068] Referring back to the system 100 in
[0069] Although those of ordinary skill in the art will recognize that any type of connector may be used to couple the helmet portion 102 to the thoracic portion 104, an exemplary pin-type quick release mechanism is depicted in
[0070] Referring back to
[0071] With reference to
[0072] In an alternative embodiment, the framework 170 may be structured to be attached to a conventional shoulder pad apparatus, such as the shoulder pads worn by football players. As shown, the framework 170 is arranged along the chest, back and along the shoulders so as to diffuse the force of a blow to the helmet portion 102 transmitted through the pillars 140 and then throughout the thoracic portion 104 to the shoulders and upper body and away from the head. The framework 170 is rigid enough to absorb and direct a force received from the helmet portion 102 to the shoulders and back in preference to the neck or spine.
[0073] The thoracic framework 170 may preferably be fabricated as part of the thoracic portion 104, with connector receptacle components built therein. Less preferably, but still within the scope of this invention, the framework 170 may be fabricated as a separate element to be secured to an existing shoulder pad, for example, with nylon webbing and buckles, or another similar suitably strong connector. In either case, the thoracic portion 104 very preferably comprises a rigid framework 170 that distributes the force of the transmitted blow through the shoulders, chest, and musculature of the back.
[0074] In one embodiment (not shown), the rigid framework 170 includes rigid portions and flexible portions. Flexibility in certain areas of the framework 170 may be necessary in order to facilitate the range of motion required by the user, depending on the user's activities or player position. Such flexible portions in the framework 170 may be formed by hinges, reduced thickness portions, or slots or openings formed within selected regions of the framework 170.
[0075] In an alternative embodiment, the thoracic framework 170 and the headpiece cage are manufactured as a single, unitary piece. In such an embodiment, the helmet portion and the thoracic portion cannot be disconnected, and the connectors are eliminated.
[0076] The system 100 further includes inner headgear 190 that is attached to, and in direct contact with, the head of the user 130, as depicted in
[0077] In one embodiment, shown in
[0078] Alternatively or additionally, the outer surface 298 of the inner headgear 290 and the inner surface of the helmet portion 102 may be coated with a friction-reducing material, such as polytetrafluoroethylene, in order to facilitate movement of the inner headgear 290 relative to the helmet portion 102. Alternatively or additionally, the helmet portion 102 may include inner padding attached thereto, including a floating top plate that is rotatable relative to the outer shell 103 of the helmet portion 102, such as those disclosed in FIGS. 4-6 of U.S. Pat. No. 9,462,841, which is hereby incorporated herein by reference in its entirety. The inner padding of the helmet portion 102 may be in contact with, or spaced apart slightly from, the inner headgear 290.
[0079] In this manner, during use, the wearer will have the benefit of the protection of the protective headpiece cage, while the inner headgear 190, 290 and the space within the helmet portion 102 will allow the wearer to move the head relatively freely within the helmet portion 102 in order to be able to scan the playing field and/or outside environment without requiring the shoulders or body to move.
[0080] In another embodiment, shown in
[0081] In
[0082] To the extent that a plurality of inventions may be disclosed herein, any such invention shall be understood to have been disclosed herein alone, in combination with other features or inventions disclosed herein, or lacking any feature or features not explicitly disclosed as essential for that invention. For example, the inventions described in this specification can be practiced within elements of, or in combination with, any other features, elements, methods or structures described herein. Additionally, features illustrated herein as being present in a particular example are intended, in other examples of the present invention, to be explicitly lacking from the invention, or combinable with features described elsewhere in this patent application, in a manner not otherwise illustrated in this patent application or present in that particular example. The scope of the invention shall be determined solely by the language of the claims.
[0083] The present invention may, in certain examples, be drawn to a unitary helmet portion/pillar/thoracic portion assembly, with and without the inner headgear. In other examples, the invention may be drawn to the helmet portion comprising integrated pillars. In other examples, the invention may be drawn to the thoracic portion comprising the rigid framework. In other examples, the invention may be drawn to the helmet portion and inner headgear. In other examples, the invention may be drawn to methods for protecting the head from experiencing the full impact of a blow thereto, using any, all, or any combination of the elements of the impact diffusing system described herein.
[0084] Thus, the various descriptions of the invention provided herein illustrate presently preferred examples of the invention; however, it will be understood that the invention is not limited to the examples provided, or to the specific configurations, shapes, and relation of elements unless the claims specifically indicate otherwise. Based upon the present disclosure a person of ordinary skill in the art will immediately conceive of other alternatives to the specific examples given, such that the present disclosure will be understood to provide a full written description of each of such alternatives as if each had been specifically described.