DEVICE FOR DISPENSING A SMALL QUANTITY OF A LIQUID PRODUCT
20230211993 · 2023-07-06
Inventors
Cpc classification
B67C3/208
PERFORMING OPERATIONS; TRANSPORTING
B67C3/2608
PERFORMING OPERATIONS; TRANSPORTING
International classification
B67C3/20
PERFORMING OPERATIONS; TRANSPORTING
B67C3/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The invention relates to a device for dispensing a small quantity of a liquid product, comprising a dispensing head (9) comprising an injection nozzle (7) to dispense a desired quantity of liquid product. The dispensing head (9) comprises an inlet (2) connected to a source of the liquid product (12) and an outlet (3) provided with the injection nozzle (7). It comprises a first valve (10) and a second valve (11) installed in series. The device comprises a control system (17) to command an opening sequence of the first valve (10) and of the second valve (11), resulting in a time of concomitant opening of the valves. The invention also relates to a method for introducing a liquid product into a container using this device. The invention makes it possible to obtain a dispensing head, which allows the dispensing of a liquid product for a period less than the minimum opening period of the valves that it comprises.
Claims
1. A device for dispensing a small quantity of a liquid product, the device comprising a dispensing head comprising an injection nozzle, the dispensing head being adapted to dispense a desired quantity of liquid product by the injection nozzle, the dispensing head comprising an inlet adapted to be connected to a source of the liquid product and an outlet provided with the injection nozzle, wherein the dispensing head comprises a first valve and a second valve installed in series, such that: an inlet of the first valve forms the inlet of the dispensing head, an outlet of the first valve is fluidically connected to an inlet of the second valve, a fluid outlet of the second valve is provided with the nozzle, and wherein the device comprises a control system configured to command an opening sequence of the first valve and of the second valve, resulting in a time of concomitant opening of said first valve and said second valve.
2. A device according to claim 1, wherein the first valve and the second valve are solenoid valves.
3. A device according to claim 1, wherein the nozzle comprises an anti-drip device adapted to stop a liquid product dispensing from the dispensing head upon closing of any one of the first valve and second valve.
4. A device according to claim 1, wherein the control system is configured to: issue a first command for opening one of the first valve and the second valve, and after a delay following the issuance of the first command, issue a second command for opening the other one of the first valve and the second valve.
5. A device according to claim 4, wherein the first command is a command for opening the first valve and the second command is a command for opening the second valve.
6. A device according to claim 4, wherein the first command and the second command are command for the same duration of opening.
7. A device according to claim 4, wherein the control system is configured to issue the first command and the second command taking into account the closing delay between the end of the first command and the actual closing of the commanded valve and the opening delay between the issuance of the second command and the actual opening of the commanded valve, such that the time of concomitant opening of the first and second valve has a desired duration comprised between the opening of the valve commanded by the second command and the closing of the valve commanded by the first command.
8. A device according to claim 1, wherein the time of concomitant opening of the first and second valve is less than the lowest actual opening time of the first valve and/or of the second valve that can be obtained in a repeatable manner.
9. A device according to claim 1, wherein the time of concomitant opening of the first valve and second valve is comprised between 5 ms and 40 ms.
10. A device according to claim 1, wherein the quantity of liquid product dispensed during the concomitant opening of the valves is between 0.3 mL and 2 mL.
11. A device according to claim 1 further comprising a detection device for detecting a dispensing of liquid product from the dispensing head, the detection device being configured to supply data regarding the detected dispensing to the control system for correction of commands issued by said control system for a following dispensing of the liquid product.
12. (canceled)
13. A method for introducing a liquid product into a container, the method comprising the steps of: providing a device comprising a dispensing head comprising an injection nozzle, the dispensing head being adapted to dispense a desired quantity of liquid product by the injection nozzle, the dispensing head comprising an inlet adapted to be connected to a source of the liquid product and an outlet provided with the injection nozzle, wherein the dispensing head comprises a first valve and a second valve installed in series, such that: an inlet of the first valve forms the inlet of the dispensing head, an outlet of the first valve is fluidically connected to an inlet of the second valve, a fluid outlet of the second valve is provided with the nozzle, and wherein the device comprises a control system configured to command an opening sequence of the first valve and of the second valve, resulting in a time of concomitant opening of said first valve and said second valve, issuing, by the control system, a first command for opening one of the first valve and the second valve, issuing, by the control system, a second command for opening the other one of the first valve and the second valve, and such that a time of concomitant opening of the first valve and of the second valve is obtained.
14. A method according to claim 13, wherein it further comprises the steps of: detecting the dispensing of liquid product from the dispensing head; providing data regarding the detected dispensing to the control system; and correcting the commands issued by the control system based on the provided data.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0055] Additional features and advantages of the present invention are described in, and will be apparent from, the description of the presently preferred embodiments which are set out below with reference to the drawings in which:
[0056]
[0057]
[0058]
[0059]
[0060]
[0061]
[0062]
[0063]
[0064]
DETAILED DESCRIPTION
[0065]
[0066] The solenoid valve of
[0067] In particular, the duct 4 comprises a chamber 5 in which a shutter member 6 is formed by a pallet or a disk. The shutter member 6 can thus adopt a closed position in which it is supported on a seat formed in the duct 4, next to the outlet 3, or an open position in which it is positioned in the middle of the chamber 5, thus allowing the passage of fluid.
[0068] The outlet of the solenoid valve is formed by an injection nozzle 7.
[0069] The injection nozzle 7 may comprise, in a known manner, an anti-drip device 8. The anti-drip device 8 may be formed, for example, by a perforated anti-drip plate comprising multiple slots and / or perforations, by concentric tubes forming several capillary passages, or by any other known anti-drip system. This immediately stops the dispensing of product through the nozzle. This also makes it possible to ensure that the liquid product present in the duct 4, between the chamber 5 and the outlet 3, remains in this portion of the duct 4 and can be injected immediately upon the next opening of the valve.
[0070] The valve shown in
[0071]
[0072] In each of these three tests, a command to open the valve is sent to the valve. For each test, the command to open the valve has a different duration. For each test, the actual opening of the valve is measured over time. The actual opening of the valve corresponds in these tests to the period during which the product is dispensed by the valve. All these tests are performed with water and a supply pressure of 2 bar.
[0073] The expression “opening time” does not therefore refer to the time it takes the valve to change state from a fully closed to a fully open condition. Moreover, the term “opening” is generally used herein to refer to the condition of the valve in which product can be dispensed.
[0074]
Test 1
[0075] A 7 milliseconds opening command A is provided to the valve. The result is that the valve has an actual opening time B of 5 ms. There is an opening delay C of 9.5 ms (i.e., the valve opens 9.5 ms after the beginning of the opening command A). There is a closing delay D of 7 ms (i.e., the valve closes 7 ms after the end of the opening command A).The valve has dispensed less than 0.1 g of liquid product.
Test 2
[0076] An 8 milliseconds opening command A is provided to the valve. The result is that the valve has an actual opening time B of 28.5 ms. There is an opening delay C of 9 ms. There is a closing delay D of 28.5 ms. The valve has dispensed 1.23 g of liquid product.
Test 3
[0077] A 15 milliseconds opening command A is provided to the valve. The result is that the valve has an actual opening time B of 45.5 ms. There is an opening delay C of 9 ms. There is a closing delay D of 39 ms. The valve has dispensed 1.80 g of liquid product.
[0078] It is shown by these tests that the actual minimum repeatable opening time of the tested valve is around 28 ms, and is obtained with an 8 ms command (test 2). With an opening command of less than 8 ms (e.g. test 1), the valve fails to fully open. In fact, the valves remains essentially closed, and only delivers a very low and unpredictable quantity of liquid product.
[0079] More generally, the Applicant has found that, for any command having a duration higher than a certain value, the opening delay and the closing delay become stable. For the tested example valve, any command of more than 12 ms will result in: [0080] an opening delay of 8 to 9 ms; and [0081] a closing delay of 37 to 40 ms.
[0082] It follows from these results that the valve tested is not compatible for the injection of small quantities of product, typically of the order of 1 ml (1 g for water) or less.
[0083] However, the type of valve shown in
[0084] A solution according to the present invention, based on the results shown above, is presented in
[0085]
[0086] By “mounted in series”, it is meant that the outlet of the first valve 10 is fluidically connected to the inlet of the second valve 11. The term “inlet” relates to the fluidic port of a valve by which the fluid actually enters in the valve. The term “outlet” relates to the fluidic port of a valve by which the fluid actually exits from the valve. Solenoid valves can have a recommended direction of use. This means that it may be recommended by the valve manufacturer to use one of the fluid ports of the valve as the inlet (referred to as “admission port” in the present document), and to use another fluid port of the valve (referred to as “exit port” in the present document) as the outlet. However, for some reasons hereafter explained, it may be advantageous in some embodiments of the invention to use the exit port of at least one of the first valve and the second valve as inlet, and consequently the admission port as outlet.
[0087] The inlet of the first valve 10 forms the inlet 2 of the device. The inlet 2 is connected to a source of liquid product 12. This source is adapted to provide the liquid product to the inlet 2 of the device, in sufficient quantity and with a given and relatively stable supply pressure.
[0088] The outlet of the second valve 11 forms the outlet 3 of the device. The outlet 3 is provided with a nozzle 7. As for the device of
[0089] As above explained, the outlet of the first valve 10 is fluidically connected to the inlet of the second valve 11. A duct 4 is thus formed between the inlet 2 and the outlet 3. The duct 4 comprises a first chamber 13 of the first valve 10 and a second chamber 14 of the second valve 11.
[0090] In the first chamber 13, a first pallet 15 (shutter member) can move between a closed position in which it blocks the passage of fluid and an open position in which it allows passage of fluid.
[0091] In the second chamber 14, a second pallet 16 (shutter member) can move between a closed position in which it blocks the passage of fluid and an open position in which it allows for passage of fluid.
[0092] The opening of each valve is controlled by the same control system 17 (or distinct control systems able to communicate for synchronization, thus being considered as a same control system in the present document).
[0093] The control system 17 is adapted to command the opening of the first valve and the opening of the second valve according to an opening sequence. To allow the passage of the liquid product and its delivery, the two valves must be in the open position at the same time. According to a principle developed in the present invention, the opening sequence commanded by the control system results in a time of concomitant opening of said first valve and second valve. In other words, the respective opening times of the first valve and of the second valve “overlap” during the time of concomitant opening of the valves.
[0094] This principle is illustrated in
[0095]
[0096] The first state S1 corresponds to the state of the valves of the dispensing head 9 at the start of a liquid product dispensing cycle.
[0097] The first valve 10 is closed, the second valve 11 is closed, and the liquid product does not circulate in the duct 4. It will nevertheless be noted that liquid product is present in the duct 4, due to a dispensing of liquid product during a previous dispensing cycle. The anti-drip device 8 holds the product in the lower portion of the duct 4.
[0098] In the second state S2 one of the first valve and the second valve is open, while the other is closed. In the represented preferred embodiment, the first valve 10 is open, and the second valve 11 is still closed. The liquid product does not circulate in the duct 4, thanks to the closed position of the second valve 11.
[0099] After a certain time, the distribution head is placed in the third state S3. In the third state S3, the first valve 10 is still open, and the second valve 11 is open.
[0100] Thanks to this concomitant opening state of the first valve and of the second valve, the liquid product circulates in the duct 4. The liquid product is dispensed by the nozzle 7 as long as the dispensing head remains the third state S3, i.e. as long as both the first valve and the second valves remain in open position.
[0101] When the dispensing of liquid product has to be stopped, the distribution head is placed in the fourth state S4. In the fourth state S4, the first valve 10 is closed, and the second valve 11 is still open
[0102] Thanks to the closed position of the first valve 10, the liquid product does not circulate in the duct 4. The distribution of liquid product stops immediately, in particular thanks to the anti-drip device 8.
[0103] The valves of the dispensing head 9 are then brought back to the first state S1 to start a new dispensing cycle for liquid product. In the first state S1 the first valve 10 is closed and the second valve 11 is closed.
[0104] It follows from the above description of the dispensing sequence that the control system 17 must be configured so that the third step S3 takes place at the desired time, for example when the opening of a container to be filled passes under the dispensing nozzle 7.
[0105] This is achieved through precise control and synchronization of the opening controls of the first valve 10 and the second valve 11. This precise control is based on the teaching learned from the tests presented in
[0106]
[0107] The diagram in
[0108] In the dispensing head, the first valve and the second valve have the same physical behavior, (provided that the opening command A issued from the control system has a sufficient duration, as explained in
[0111] In
[0112] The first command A1 is a 20 ms opening command of the first valve, this time being sufficient to ensure the full opening of the first valve and a repeatable behavior of said first valve.
[0113] After a first opening delay C1 of 10 ms, the first valve opens. The actual opening B1 of the first valve 10 starts.
[0114] The first command A1 stops after 20 ms. Due to the first closing delay D1 of 40 ms, the first valve 10 remains open for 40 ms after the first command A1 is stopped.
[0115] It follows that the first valve has an actual opening B1 which lasts for 50 ms, between time marker 10 ms and time marker 60 ms. Indeed, due to the opening delay the first valve 10 opens at time marker 10 ms and due the closing delay, the first valve 10 closes at time marker 60 ms, that is to say 60 ms after the start of the first command A1 taken as temporal reference in
[0116] The objective pursued in the example of
[0117] This is achieved by the issuance, at a right time, of a second command A2 for opening the second valve.
[0118] The second command A2 is a 20 ms opening command of the second valve, this time being sufficient to ensure the full opening of the second valve and a repeatable behavior of said second valve.
[0119] By taking into account the opening delay and closing delay of the first valve and of the second valve, the instant at which the second command A2 must be generated can be determined.
[0120] In particular, by taking into account: [0121] the closing delay of the first valve which determines the instant of closing of the dispensing head, and [0122] the opening delay of the second valve which determines the instant of opening of the dispensing head, [0123] the instant at which the second command A2 must be generated relative to the first command A1 can be determined.
[0124] In the represented example, the second command A2 starts at the time marker 30 ms, that is to say 30 ms after the start of the first command taken as temporal reference in
[0125] After a second opening delay C2 of 10 ms, the second valve opens. The actual opening B2 of the second valve 11 starts.
[0126] The second command A2 stops after 20 ms. Due to the second closing delay D2 of 40 ms, the second valve 11 remains open for 40 ms after the second command is stopped.
[0127] It follows that the second valve has an actual opening B2 which lasts for 50 ms, between time marker 40 ms and time marker 90 ms.
[0128] The opening of the dispensing head E corresponding to the concomitant opening of the first valve 10 and the second valve 11 thus lasts from time marker 40 ms (actual opening of the second valve 11, while the first valve is still open) to time marker 60 ms (actual closing of the first valve, while the second valve is still open).
[0129] An opening time of the dispensing head E of 20 ms is so obtained with the first and the second valve having each an opening time of 50 ms.
[0130]
[0131] In the example of
[0134] The first command A1 is a 20 ms opening command of the first valve.
[0135] After a first opening delay C1 of 10 ms, the first valve opens. The actual opening B1 of the first valve 10 starts.
[0136] The first command A1 stops after 20 ms. Due to the first closing delay D1 of 30 ms, the first valve 10 remains open for 30 ms after the first command is stopped.
[0137] It follows that the first valve has an actual opening B1 which lasts for 40 ms, between time marker 10 ms and time marker 50 ms.
[0138] The closing instant of the first valve will correspond to the closing instant of the dispensing head.
[0139] The dispensing head will thus close at time marker 50 ms. For an opening time of the dispensing head of 10 ms, the dispensing head must thus open at time marker 40 ms.
[0140] The opening instant of the dispensing head corresponds to the actual opening instant of the second valve. Because of the second opening delay C2 of 20 ms, it is determined that the second command A2, for opening the second valve, must be issued at time marker 20 ms.
[0141] The opening of the dispensing head is thus obtained for a duration of 10 ms, between the time marker 40 ms and the time marker 50 ms.
[0142]
[0143] In the examples of
[0144] In the example of
[0147] For the valves of the example of
[0148] The first command A1 is a 30 ms opening command of the first valve.
[0149] After a first opening delay C1 of 20 ms, the first valve opens. The actual opening B1 of the first valve 10 starts.
[0150] The first command A1 stops after 30 ms. Due to the first closing delay D1 of 10 ms, the first valve 10 remains open for 10 ms after the first command is stopped.
[0151] It follows that the first valve has an actual opening B1 which lasts for 20 ms, between time marker 20 ms and time marker 40 ms.
[0152] The closing instant of the first valve will correspond to the closing instant of the dispensing head.
[0153] The dispensing head will thus close at time marker 40 ms. For an opening time of the dispensing head of 10 ms, the dispensing head must thus open at time marker 30 ms.
[0154] The opening instant of the dispensing head corresponds to the actual opening instant of the second valve. Because of the second opening delay C2 of 30 ms, it is determined that the second command A2, for opening the second valve, must be issued at time marker 0 ms, i.e. at the same time as the issuance of the first opening command A1. This can be advantageous in that no synchronization between the first opening command and the second opening command is necessary in this case.
[0155] The opening of the dispensing head is thus obtained for a duration of 10 ms, between the time marker 30 ms and the time marker 40 ms.
[0156]
[0157] The assumptions regarding behavior of the first valve and of the second valve are the same as those of
[0158] However, in the example embodiment of
[0159] To obtain opening of the dispensing head having a duration of 10 ms, the actual opening of the second valve B2 must thus end at time marker 30 ms. Because of the closing delay D2 of 30 ms, the second command A2 must thus ends at time marker 0 ms, and the second command A2 must thus be issued at time marker -30 ms (i.e. 30 ms before the issuance of the first command A1).
[0160] In such case, the second command A2 of
[0161] According to the principle exemplified in
[0162] The choice of the configuration may also take into account that the valve may have some gradual change in flowrate at opening and closing.
[0163] Many configurations are possible in the invention, as long as the behavior of the valves is known. It is thus important to know, for each valve: [0164] what is the minimum command duration to obtain a significant and reproducible opening of the valve, a stable opening delay , and a stable closing delay, and [0165] what are the (stable) values of the opening delay and of the closing delay of the valve.
[0166] The physical behavior of a valve depends on the type of valve. For example, a solenoid valve can be configured so that it is closed in the absence of supply of an electric current. A solenoid valve can on the contrary be configured so that it is open in the absence of supply of an electric current.
[0167] In the case of a solenoid valve open in the absence of electric current, the opening command for such a valve therefore corresponds to the stopping of the supply of an electric current (i.e stopping to electrically energize the valve). In such a solenoid valve, which is generally brought back to the open position using a spring, a short time is generally necessary to obtain a full opening, but a time which can be longer may be necessary to close the valve, compared to a solenoid valve which is closed in the absence of supply of an electric current.
[0168] The physical behavior of a valve depends on its direction of use. Indeed, the pressure of the fluid at the inlet of the valve pushes on the shutter element of the valve. This can have consequences on the time to close and/or on the time to open the valve. More particularly this can have consequences on the opening delay and / or on the closing delay of the valve.
[0169] Generally, when the seat on which the shutter element 6 is supported in the closed position of the valve is near the outlet 3 of the valve (i.e. at the outlet of the chamber 5), the pressure of the fluid will tend to close the valve. This can reduce the time to close the valve, and possibly increase the time to open the valve. When the seat on which the shutter element 6 is supported in the closed position of the valve is near the inlet of the valve (i.e. at the inlet of the chamber 5), the pressure of the fluid will tend to open the valve, to reduce the time to open the valve, and possibly to increase the time to close the valve.
[0170] In other words, for a rocking solenoid valve, the behavior of the valve could depend on the rocking directions of the shutter element 6.
[0171] To benefit from this phenomenon, commercially available valves may be intentionally installed in the direction opposite to their recommended direction of use. In such case, the exit port of at least one of the first valve and the second valve is used as inlet of the valve, and consequently the admission port as outlet of the valve.
[0172]
[0173]
[0174] In the configuration of
[0175] In the configuration of
[0176] In the configuration of
[0177] In the configuration of
[0178] In the configuration of
[0179] Other configurations are possible, for example in which both valves are open in absence of supply of an electric current.
[0180] The invention makes it possible to obtain a dispensing head which allows the dispensing of a liquid product for a period less than the minimum opening period of the valves which it comprises. The valves used are inexpensive and reliable. The distribution head obtained is also inexpensive and reliable.
[0181] Finally, it should however be noted that the behavior of a valve can vary over time, due to the wear of the elements which constitute it. This can affect its dynamic characteristics. In order to allow a control and if necessary a correction of the opening time of the dispensing head 9, the dispensing head 9 can be equipped, at the outlet 3 of the nozzle 7, with a detection device 18 (shown in
[0182] The invention finds a preferred, but not exclusive, application in the introduction of a liquid additive in a food product or a beverage. More particularly, the invention can be used for the introduction of a flavoring concentrate in a bottle of water to obtain flavored water. In such case, the time available for the introduction of the additive into the bottle is very short, typically around 20 ms.
[0183] It should be understood that various changes and modifications to the presently preferred embodiments described herein will be apparent to those skilled in the art. Such changes and modifications can be made without departing from the spirit and scope of the present invention and without losing its attendant advantages. It is therefore intended that such changes and modifications be covered by the appended claims.