Antistatic device and associated operating method
10476240 ยท 2019-11-12
Assignee
Inventors
Cpc classification
B65H2515/70
PERFORMING OPERATIONS; TRANSPORTING
B65H26/02
PERFORMING OPERATIONS; TRANSPORTING
B41F13/02
PERFORMING OPERATIONS; TRANSPORTING
H01T23/00
ELECTRICITY
International classification
H01T23/00
ELECTRICITY
B65H26/02
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An antistatic device for reducing electrostatic charges on moving material webs may include an active positive electrode assembly having a plurality of active individual positive electrodes electrically connected to a positive high voltage source. The device may include an active negative electrode assembly having a plurality of active negative electrodes electrically connected to a negative high voltage source. A sensor system may be included for detecting a polarity of a neutralizing current between the material web and the antistatic device during operation of the antistatic device, and a controller for controlling the high voltage sources. The controller may be coupled to the sensor system and may be at least one of programmed and configured to one of active or leave activated the high voltage source required in each case and one of deactivate and leave deactivated the high voltage source not required in each case in response to the detected polarity of the neutralizing current.
Claims
1. An antistatic device for reducing electrostatic charges on moving material webs, comprising: an active positive electrode assembly including a plurality of active, needle-shaped individual positive electrodes electrically connected to a positive high voltage source during operation of the antistatic device; an active negative electrode assembly including a plurality of active, needle-shaped individual negative electrodes electrically connected to a negative high voltage source during operation of the antistatic device; a sensor system for detecting a polarity of a neutralizing current between the material web and the antistatic device during operation of the antistatic device; a controller for controlling the high voltage sources; and a sensor electrode assembly including a plurality of needle-shaped individual sensor electrodes and is electrically connected to a grounding element during operation of the antistatic device; wherein the controller is coupled to the sensor system and is at least one of programmed and configured to one of activate and leave activated the high voltage source required in each case and one of and deactivate and leave deactivated the high voltage source not required in each case in response to the detected polarity of the neutralizing current; wherein the controller actuates the respectively activated high voltage source, the high voltage source configured to deliver one of a non-pulsed positive and negative DC voltage; wherein the sensor system is at least one of programmed and configured to monitor the current flowing out from the sensor electrode assembly in order to detect the polarity of the neutralization current; wherein the controller is at least one of programmed and configured to determine the polarity of the neutralization current of the sensor electrode assembly during the learning phase and switch to the working phase in response to the detected polarity, and in said working phase the controller actuates the high voltage source of the required active electrode assembly for generating the non-pulsed DC voltage; and wherein the controller is at least one of configured and programmed to one of: during the learning phase, actuate both high voltage sources for generating a pulsed DC voltage at the respective active electrode assembly, and in the working phase deactivate the high voltage source of the active electrode assembly that is not needed, and switch from pulsed DC voltage to non-pulsed DC voltage for the required active electrode assembly, and keep both high voltage sources deactivated during the learning phase and in the working phase activate the high voltage source of the required electrode assembly.
2. The antistatic device according to claim 1, wherein the controller is at least one of configured and programmed to switch between at least a learning phase, during which the positive high voltage source and the negative high voltage source are activated, and a working phase, in which only one of the high voltage sources is active, and wherein the sensor system is at least one of configured and programmed to monitor the currents flowing out of the respective high voltage source in order to detect the polarity of the neutralization current.
3. The antistatic device according to claim 1, wherein the sensor system is configured to measure the neutralising current from the respectively activated active electrode assembly, and the controller is configured for controlling the high voltage sources, and wherein the controller is coupled to the sensor system and is at least one of programmed and configured to switch automatically between two operating modes of the antistatic device depending on the measured neutralisation current.
4. The antistatic device according to claim 1, wherein the sensor system is configured to measure a quiescent current of at least one of the two active electrode assemblies and of the sensor electrode assembly, the controller is configured for controlling the high voltage sources, wherein the controller is coupled to the sensor system and is at least one of programmed and configured to evaluate the measured quiescent current for detecting at least one of electrode abrasion and contamination, and wherein the controller performs the measurement and evaluation of the quiescent current during a diagnostic phase which is carried out during start-up of the material web.
5. The antistatic device according to claim 1, wherein the active positive and negative electrode assemblies are arranged one of in and on a common electrode carrier.
6. The antistatic device according to claim 1, wherein the sensor electrode assembly is arranged one of in and on the common electrode carrier.
7. The antistatic device according to claim 5, wherein the common electrode carrier includes terminals for the high voltage sources and the sensor system.
8. The antistatic device according to claim 5, wherein the common electrode carrier includes a partition wall located between the active electrode assemblies and the sensor electrode assembly, wherein the partition wall is designed to be at least one of electrically insulating and the partition wall projects beyond the electrodes in the direction of material web.
9. The antistatic device according to claim 7, wherein the common electrode carrier includes at least one high voltage conductor electrically connected to at least one respective terminal.
10. The antistatic device according to claim 1, wherein at least one of: the sensor electrodes are arranged side by side in a straight sensor electrode row, the positive electrodes are arranged side by side in a straight positive electrode row, the negative electrodes are arranged side by side in a straight negative electrode row, the positive electrodes and the negative electrodes are arranged side by side in a common straight electrode row in an alternating sequence, and the sensor electrodes, the positive electrodes, and the negative electrodes are arranged side by side in a common straight electrode row in an alternating sequence.
11. The antistatic device according to claim 1, wherein at least one of: at least one positive electrode is disposed on a carrier foil on which at least one of a series resistor of said positive electrodes are imprinted, at least one negative electrode is disposed on the carrier foil on which at least one of a series resistor of the negative electrodes are imprinted, at least on of a series resistor of the sensor electrodes are imprinted, the positive electrodes and the negative electrodes are disposed on a common carrier foil, on which the series resistors of the positive electrodes and the negative electrodes are imprinted, and the sensor electrodes, the positive electrodes and the negative electrodes are disposed on the common carrier foil, on which the series resistors of the sensor electrodes, the series resistors of the positive electrodes, and the series resistors of the negative electrodes are imprinted.
12. The antistatic device according to claim 11, wherein the carrier foil is at least one of: prepared together with the electrodes and the series resistors in a continuous strip material, furnished with series resistors on both sides thereof, and consists of a flexible material.
13. A method for operating an antistatic device for reducing electrostatic charge on a moving web of material, comprising: activing a positive electrode assembly and a negative electrode assembly, in which a polarity of the moving material web is determined via a sensor system, and wherein the positive and negative electrode assembly required in each case to reduce the electrostatic charge of the moving material web depending on the determined polarity is one of activated and left in the activated state, while the respective positive and negative electrode assembly that is not required is one of deactivated and left in the deactivated state, wherein a respectively activated positive and negative high voltage source is actuated such that the positive and negative high voltage source delivers one of a non-pulsed positive and negative DC voltage, respectively; wherein the polarity of the material web is determined during a learning phase and the required positive and negative electrode assembly for generating the non-pulsed DC voltage is actuated in a working phase; wherein the two active positive and negative electrode assemblies are operated with a pulsed DC voltage during the learning phase such that positive current pulses of the positive electrode assembly alternate with negative current pulses of the negative electrode assembly, and wherein during the working phase one active electrode assembly is deactivated while the other active electrode assembly is activated, the activated electrode assembly operating with non-pulsed DC voltage.
14. The method according to claim 13, wherein a neutralization current of the respectively activated active positive and negative electrode assembly is measured during the working phase and the antistatic device is switched automatically between at least two operating modes in response to the measured neutralization current, and wherein a quiescent current of at least one of the two active positive and negative electrode assemblies and a sensor electrode assembly is measured, wherein the measured quiescent current is evaluated for detecting at least one of electrode abrasion and electrode contamination, and wherein the measurement and evaluation of the quiescent current is performed during a diagnostic phase which is performed during at least on of startup and standstill of the material web.
15. The method according to claim 13, wherein the two active electrode assemblies initially operate with a predetermined initial pulse width ratio of positive current pulses to negative current pulses during the learning phase, and during the learning phase, after the polarity of the material web has been determined, the two active electrode assemblies operate with at least one transition pulse width ratio of positive current pulses to negative current pulses, the at least one transition pulse width ratio is compared to the initial pulse-width ratio, wherein the current pulses required for neutralizing the material web for the at least one transition pulse width ratio are lengthened, whilst the current pulses that are not needed are shortened correspondingly.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The diagrammatic drawings show:
(2)
(3)
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DETAILED DESCRIPTION
(8) As shown in
(9) As shown in
(10) A controller 18 cooperates with a sensor system 20, which may be used to determine a polarity of a neutralisation current of sensor electrode assembly 9 during the operation of antistatic device 4. Controller 18 serves to actuate high voltage sources 12, 15 and is suitably coupled to sensor system 20. In the example, sensor system 20 is integrated with controller 18. In order to evaluate the signals detected with the aid of sensor system 20 and actuate high voltage sources 12, 15, controller 18 may contain a corresponding microprocessor 21.
(11)
(12) In this way, the polarity of the charge of material web 3 may be detected through sensor system 20 in conjunction with sensor electrode assembly 9 from the polarity of the neutralisation current of sensor electrode assembly 9. Since sensor electrodes 16 are connected to grounding element 19 via their series resistors 17 and measuring resistor 22, sensor electrode assembly 9 functions as a passive neutralising electrode assembly, through which a neutralisation current flows when material web 2 carries a corresponding charge. The polarity of the charge on material web 2 may be detected by determining the polarity of the neutralisation current. If sensor electrode assembly 9 is not present, the polarity of material web 2 may also be determined with reference to the neutralisation currents that drain off from active electrode assemblies 7, 8, and are detectable by sensor system 18. For example, if a relatively large neutralisation current is flowing at positive electrode assembly 7, it may be assumed that material web 2 is negatively polarised. In this case, both active electrode assemblies 7, 8 are activated while the polarisation of material web 2 is being determined.
(13) Controller 18 can now disable the active electrode assembly 7, 8 that is not needed depending on the polarity determined. For example, the polarity of the neutralisation current of sensor electrode assembly 9 may be negative, which indicates a negative charge of material web 2. Subsequently, controller 18 activates positive high voltage source 12 and therewith positive electrode assembly 7. At the same time, negative high voltage source 15 and therewith negative electrode assembly 8 is deactivated. On the other hand, if it is determined that the neutralising current of sensor electrode assembly 9 is positive, this indicates that the charge carried by material web 2 is positive. Accordingly, controller 18 causes positive high voltage source 12 to be deactivated, and therewith deactivates positive electrode assembly 7, while simultaneously activating negative high voltage source 15 and negative electrode assembly 8.
(14) Controller 18 preferably actuates the currently activated high voltage source 12 or 15 at least during a working phase in such manner that a non-pulsed DC voltage is present at the respective active electrode assembly 7, 8, and this voltage is preferably also constant.
(15) A particularly advantageous approach, which can be implemented with the aid of controller 18, is explained in detail with reference to
(16) In another embodiment, it may be provided that both ionisation electrode assemblies 7, 8 are deactivated during learning phase 24. As soon as a neutralising current with stable polarity is detected via sensor electrode assembly 9, controller 18 causes the respective required ionisation electrode assembly 7, 8 to be activated.
(17) During this working phase 25, the neutralisation current of the respective active electrode assembly 7, 8 may be monitored constantly, for example. Thus, in the example of
(18) Additionally or alternatively thereto, a degree of electrode abrasion and/or a degree of electrode contamination may also be monitored by measuring a quiescent current of the respective active electrode assembly 7, 8 and/or the sensor electrode assembly 9.
(19) The quiescent current is expediently monitored during a diagnostic phase, which is active or switched on for example whenever material web 2 is started up, for example after the material web has been changed. When material web 2 is started up or at a standstill, there is little or no build-up of static charge, so that particularly no ions flow from one of the ionisation electrodes 7, 8 to the material web. The same is also true for passive sensor electrode assembly 9. On the other hand, ions flow through the air between negative electrode assembly 8 and positive electrode assembly 7, and between sensor electrode assembly 9 and at least one of the ionisation electrode assemblies 7, 8. These quiescent currents vary significantly according to the degree of contamination, and also correlate with the abrasion of electrodes 10, 13, 16, and with the erosion of electrode tips 10, 13, 16.
(20) As shown in
(21) In the embodiment shown in
(22)
(23) In the embodiment shown in
(24) Since the antistatic device 4 shown here only works with one active electrode assembly 7 or 8 when operating, that is to say during working phase 25, it is not necessary to maintain an especially large distance between electrode assemblies 7, 8, even relative to direction of movement 3 of material web 2. For example, as shown in
(25)
(26) As shown in
(27) Since a plastic is used as carrier material 44, it is also possible to implement relatively thin support materials 44, having a thickness less than 1 mm or less than 1.0 mm. In this case, it is also possible to create a flexible carrier material 44 depending on the plastic material used. In particular, substrate 41 may be constructed as a carrier foil. Said carrier will also be designated with reference sign 41 in the following.
(28) Contact zones 47 can be used to attach said electrode 10, 13, 16 to one side of carrier foil 41, and an electrical connection to the other side. The respective terminal and the respective electrode 10, 13, 16 may be soldered to the respective contact zone 47, for example. It is also possible to crimp the terminals or electrodes 10, 13, 16 with contact zones 47. Alternatively, electrical contacts may also be produced by applying a coating or adhesive layer using an electrically conductive adhesive or an electrically conductive varnish. A plug connection or clamping connection is also conceivable. Foil carrier 41 may also be provided with a protective layer 48 made from a plastic, which is designed to be electrically insulating and is applied to carrier foil 41 in such manner as to cover at least the resistive paste 46 or resistor track 45. More particularly, the entire carrier material 44 may be coated with said electrically insulating protective layer 48, preferably leaving recesses for electrical contact zones 47.
(29) In order to manufacture the carrier foil 41 presented here, the electrical contact zones 47 may first be imprinted on carrier material 44. Then, contact zones 47 may be burned in. Contact zones 47, may be burned in in a temperature range from about 150 C. to 220 C. inclusive. Electrical contact zones 47 may be made from conductive silver for example, which may preferably be prepared on a polymer epoxy resin. After electrical contact zones 47 are burned in, the respective resistor track 45 can be imprinted on carrier material 44. After resistor track 45 has been imprinted, said resistor track 45 is also burned in. The burning in process for resistor track 45 may be carried out in a temperature range from about 150 C. to about 240 C. inclusive. After the respective resistor track 45 has been burned in, an injection moulding process may also be carried out, by means of which the insulation layer 48 is applied. Insulation layer 48 covers at least resistor track 45. Depending on whether electrical terminals and electrodes 10, 13, 16 have already been attached to contact zones 47, insulation layer 48 may also cover contact zones 47. The injection moulding process for applying insulating layer 48 is preferably designed as a low-temperature spraying process, which is carried out at a temperature below 200 C. Contact zone 47 and/or resistance track 45 is/are expediently applied in a screen printing process. The use of a polymer paste as a resistance paste 46 makes it possible to burn in resistor track 45 at relatively low temperatures, so that a plastic material may be used for carrier material 44. In this way, carrier foil 41 is extremely inexpensive. The manufacturing process is also relatively inexpensive, since only relatively low firing temperatures have to be implemented, so the energy requirements for obtaining the firing temperatures and carrying out the burning in processes are comparatively low. An embodiment of the process in which a plurality of carrier foils 41 is produced on a sheet of carrier material 44 at the same time, and are then separated by cutting or punching is particularly convenient. In this way, the time for producing single carrier foils 41 can be significantly reduced by printing a plurality of contact zones 47 and/or a plurality of resistor tracks 45 at the same time.
(30) The carrier foil 41 shown in
(31) As shown in
(32) In another advantageous embodiment, it may be provided for the carrier foil 41 to be usable on both sides. For example, positive electrode assembly 7 may be created on the front of carrier foil 41, facing the viewer in