Battery system for a power tool, as well as battery holder therefor, charger, and charging system
10476284 ยท 2019-11-12
Assignee
Inventors
Cpc classification
H02J7/00034
ELECTRICITY
H02J7/00045
ELECTRICITY
H02J7/0013
ELECTRICITY
H02J50/80
ELECTRICITY
H02J7/0044
ELECTRICITY
H02J7/0045
ELECTRICITY
International classification
H02J7/00
ELECTRICITY
H02J5/00
ELECTRICITY
H02J50/80
ELECTRICITY
Abstract
A battery system for a power tool includes two or more battery packs (12), at least one battery holder (14) adapted to detachably engage two or more of the battery packs and a charger (16, 216, 316, 416) adapted to detachably engage the battery holder and to simultaneously electrically communicate with two or more of the battery packs while the at least one battery holder engages both the charger and the battery packs.
Claims
1. A power tool charger that charges a battery pack of a power tool comprising: a charging unit that supplies direct current power to at least one battery cell of the battery pack for charging a rechargeable battery of a power tool; a condition detection unit that measures the voltage of the battery pack to detect condition information of the battery pack; and an information processing unit that receives the condition information of the battery pack from the condition detection unit and outputs the received condition information of the battery pack to a communication unit that is configured to perform wireless communication with another device in accordance with a near field communication standard, further comprising a charger body that accommodates the charging unit, the condition detection unit, and the information processing unit, the charger body includes: a plurality of terminals of the charger body that are respectively connectable to a plurality of electrodes of the battery pack, wherein the condition information includes information specifying that the charging of the battery pack is completed to, and when determining that the state of charge of the battery pack is the predetermined value, the information processing unit has the charging unit terminate charging of the rechargeable battery and outputs the information specifying that the charging of the battery pack is completed to the communication unit.
2. The power tool charger according to claim 1, wherein: the condition detection unit detects the condition information of the rechargeable battery regardless of whether or not the charging unit is charging the rechargeable battery, and the information processing unit outputs the condition information of the rechargeable battery detected by the condition detection unit to the communication unit.
3. The power tool charger according to claim 1, wherein when receiving a charging termination signal from another device via the communication unit, the information processing unit has the charging unit terminate charging of the rechargeable battery.
4. A power tool charging system comprising: a battery pack of a power tool; a power tool charger that charges a battery pack of a power tool, wherein the power tool charger includes: a charging unit that supplies direct current power to at least one battery cell of the battery pack for charging a rechargeable battery of a power tool, a condition detection unit that measures the voltage of the battery pack to detect condition information of the battery pack when the battery is being charged, and an information processing unit that receives the condition information of the battery pack from the condition detection unit; and a communication unit that is configured to perform wireless communication with another device in accordance with a near field communication standard when the battery is being charged, wherein the information processing unit outputs the received condition information of the battery pack to the communication unit, the power tool charger further including a charger body that accommodates the charging unit, the condition detection unit, and the information processing unit, the charger body includes: a plurality of terminals of the charger body that are respectively connectable to a plurality of electrodes of the battery pack, wherein the condition information includes information specifying that the charging of the battery pack is completed, and when determining that the state of charge of the battery pack is the predetermined value, the information processing unit has the charging unit terminate charging of the rechargeable battery and outputs the information specifying that the charging of the battery pack is completed to the communication unit.
5. A charger configured to charge a battery pack for a power tool, the charger comprising: at least one battery interface configured to detachably attach to the battery pack; a charging circuit configured to charge the battery pack attached to the battery interface; and a charger controller configured to acquire information related to the battery pack attached to the battery interface, wherein the charger controller is connectable to a wireless communication circuit and is configured to transmit the acquired information to an external device via the wireless communication circuit, and the acquired information includes battery information of the battery pack, the battery information including a unique identification code of the battery pack, further comprising a charger housing on which the battery interface is disposed, wherein the charger housing is configured to accommodate the wireless communication circuit inside the charger housing.
6. The charger according to claim 5, wherein the charger controller is configured to receive charger update information from the external device via the wireless communication circuit and to change an operation condition, an operating parameter and/or an operating program stored in a memory of the charger based upon the received charger update information.
7. The charger according to claim 5, wherein the charger controller is configured to receive an operation instruction signal from the external device via the wireless communication circuit and to perform an operation corresponding to the received operation instruction signal.
8. The charger according to claim 7, wherein the charger controller is configured to further receive interface identification information assigned to the battery interface attached to the battery pack, together with the operation instruction signal from the external device, via the wireless communication circuit.
9. A charging system configured to charge a battery pack for a power tool, the system comprising: a charger comprising: a charger housing; at least one battery interface on an exterior of the charger housing, the battery interface being configured to detachably engage the battery pack, a charging circuit inside the charger housing, the charging circuit being configured to charge the battery pack attached to the battery interface, and a charger controller inside the charger housing configured to acquire information related to the battery pack attached to the battery interface; a housing containing a wireless communication circuit; the wireless communication circuit being located outside the charger housing and being connected to the charger controller, wherein the charger controller is configured to transmit the acquired information to an external device via the wireless communication circuit, and wherein the charger housing is configured to detachably engage the housing containing the wireless communication circuit such that the housing containing the wireless communication circuit is fixed at a prescribed position relative to the charger housing.
10. The charging system according to claim 9, further comprising an external device configured to receive the information transmitted from the wireless communication circuit and display the received information.
11. The charging system according to claim 10, wherein: the charger controller is configured to further transmit interface identification information assigned to the battery interface attached to the battery pack, together with the acquired information, to the external device via the wirelessly communication circuit, and the external device is configured to further receive the interface identification information transmitted from the wireless communication circuit and display the information related to the battery pack together with the interface identification information.
12. The power tool charger according to claim 1, wherein the battery pack remains external to the charger when the battery pack is connected to the charger.
13. The power tool charger according to claim 1, wherein the plurality of terminals of the charger body is at least partially arranged on an outer surface of the charger body.
14. The power tool charging system according to claim 4, wherein, when receiving a charging termination signal from another device via the communication unit, the information processing unit has the charging unit terminate charging of the rechargeable battery.
15. The power tool charging system according to claim 4, wherein the battery pack remains external to the charger when the battery pack is connected to the charger.
16. The power tool charging system according to claim 15, wherein the plurality of terminals of the charger body is at least partially arranged on an outer surface of the charger body.
17. The charger according to claim 5, wherein the battery interface is disposed on an external surface of the charger housing and the charger controller and the wireless communication circuit are located in an interior of the charger housing.
18. The charging system according to claim 9, wherein the charger housing includes a communication connection terminal, and wherein the charger housing and the housing containing the wireless communication circuit are configured such that fixing the housing containing the wireless communication circuit to the charger housing electrically connects the wireless communication circuit to the communication connection terminal.
19. The charging system according to claim 18, including at least one battery interface configured to detachably engage the battery pack on the exterior of the housing containing the wireless communication circuit.
20. The charging system according to claim 9, including at least one battery interface configured to detachably engage the battery pack on the exterior of the housing containing the wireless communication circuit.
21. A power tool charger that charges a battery pack of a power tool comprising: a charging unit that supplies direct current power to at least one battery cell of the battery pack for charging a rechargeable battery of a power tool; a condition detection unit that measures the voltage of the battery pack to detect condition information of the battery pack; and an information processing unit that receives the condition information of the battery pack from the condition detection unit and outputs the received condition information of the battery pack to a communication unit that is configured to perform wireless communication with another device in accordance with a near field communication standard, further comprising a charger body that accommodates the charging unit, the condition detection unit, and the information processing unit, the charger body includes: a plurality of terminals of the charger body that are respectively connectable to a plurality of electrodes of the battery pack, wherein the condition information includes information specifying that the charging of the battery pack is completed to a predetermined value, and when charging of the battery pack is completed to the predetermined value, the information processing unit has the charging unit terminate charging of the rechargeable battery and outputs the information specifying that the charging of the battery pack is completed to the predetermined value to the communication unit.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
(22) In one embodiment of the present teachings, a charger preferably comprises a plurality of battery interfaces. In this case, each of the battery interfaces preferably accepts (electrically communicates with) one corresponding battery pack.
(23) Each of the battery interfaces preferably comprises at least one charging output terminal, which outputs charging current (power) to the battery pack. The charging output terminal may be a contact-type terminal or a noncontact-type (i.e. wireless/inductive) terminal, as will be further discussed below.
(24) Each of the battery interfaces preferably comprises a battery engaging part, which mechanically engages with the corresponding battery pack. As one representative, non-limiting example, the battery engaging part preferably comprises at least one slide rail (preferably two), which slidably engages with at least one corresponding or complementary slide rail (preferably two) on the battery pack.
(25) Each of the battery interfaces is preferably configured such that, even if there is no battery holder, one battery pack can be directly attached to and detached from the battery interface, i.e. with no interleaved battery holder between the battery interface of the charger (either master or slave) and the battery pack. Therefore, the battery pack still can be charged even when the battery holder cannot be used (e.g., when the battery holder has been lost or has broken).
(26) In another embodiment of the present teachings, each of the battery packs is preferably configured such that it can be attached to and detached from the charger until the battery holder has been attached to the charger. According to this configuration, one or more of the plurality of battery packs attached to the charger can be selectively detached from the charger. For example, when the charging of one or more of the battery packs has been completed, the charged battery packs can be detached and immediately used without waiting for the completion of the charging of the other battery packs.
(27) In another embodiment of the present teachings, one of the battery pack and the battery holder preferably includes a movable hook, and the other preferably includes a hook receiving part (e.g., a wall having an aperture therein), which is configured to engage with the movable hook so that the battery pack is releasably locked or latched to the battery holder. According to this configuration, the battery pack can be prevented from inadvertently coming off of the battery holder.
(28) In another embodiment of the present teachings, the battery holder preferably comprises a handle. According to this configuration, a user can easily carry the battery holder by holding the handle.
(29) In another embodiment of the present teachings, the battery holder preferably has a shape such that the attached plurality of battery packs are prevented from making contact with the surface, e.g., the ground or a dirty/wet floor, on which the battery holder has been placed. According to this configuration, when the battery holder that has been detached from the charger is placed, e.g., on the ground, the battery pack can be prevented from getting dirty or wet.
(30) In another embodiment of the present teachings, the battery holder preferably comprises a holder engaging part, which is configured to releasably engage with another battery holder. According to this configuration, the user can easily carry or store two battery holders that have been attached to each other.
(31) The holder engaging part preferably is capable of engaging with another battery holder in the state wherein at least one battery pack is attached to the battery holder. According to this configuration, the user can easily carry or store two battery holders, each having one or more battery packs attached thereto.
(32) In another embodiment of the present teachings, the battery holder is preferably configured as a single member or an integral unit (i.e. having no seams between its various parts). However, the battery holder may be configured as two or more discrete or separate members or parts that are attached to each other using a fastener, e.g., screw, bolt, adhesive, clamp, etc. The material of the battery holder is not particularly limited and can be selected in consideration of factors such as function and price. For example, the battery holder can comprise a thermoplastic resinsuch as polypropylene (PP), polyethylene (PE), and/or polyethylene terephthalate (PET)or some other resin material.
(33) In another embodiment of the present teachings, a charger communication circuit is configured such that it can receive information or a signal transmitted from the above-mentioned external device.
(34) In the above-mentioned embodiment, the charger communication circuit is preferably configured such that it receives charger update information, which updates an operation condition, one or more operating parameters (e.g., one or more charging parameters) and/or an operating program (e.g., charging program, i.e. a program containing instructions for performing a charging operation when executed) stored in the charger.
(35) In addition to or in the alternative, the charger communication circuit preferably may be configured such that it receives an operation instruction signal that is intended for the charger. In this case, the charger communication circuit is preferably configured such that it further receives interface identification information of the battery interface that is the target of the operation instruction signal.
(36) In addition to or in the alternative, the charger communication circuit preferably is configured such that it receives battery update information, which updates an operation condition, an operation parameter or stored value, or an operating program stored in the battery pack. In this case, the charger communication circuit is preferably configured such that it further receives the interface identification information of the battery interface whereto is attached the battery pack to which the battery update information is to be applied. Furthermore, the charger controller is preferably configured such that the received battery update information is sent to the battery pack that is attached to the battery interface corresponding to the received interface identification information.
(37) In another embodiment of the present teachings, the charger communication circuit is preferably configured such that it wirelessly communicates with the external device. However, the charger communication circuit may be configured to communicate with the external device via a wire or otherwise wired connection.
(38) The external device utilized with the present teachings is not particularly limited and may preferably be a mobile phone, a smart phone, a tablet computer, or some other computer apparatus, e.g., a lightweight, portable computing device, such as a personal data assistance or portable media player. The external device preferably comprises means for wirelessly communicating with at least the master charger, e.g., using Bluetooth, Wi-Fi, infrared, cordless or cellular telephony, radio signals or any other wireless communication protocol now known or developed subsequent hereto. However, the external device may also be, e.g., a desktop computer, server, mainframe, etc. that is not readily portable.
First Embodiment
(39) A battery system 10 of a first embodiment will now be explained. The battery system 10 is designed to supply electric current (power) to a power tool. As shown in
(40) The battery packs 12 serve as power supplies for the power tool. The battery packs 12 are configured such that they are capable of attaching to and detaching from the power tool in order to supply the stored electric power to the power tool. The battery packs 12 are charged by the charger 16. The plurality of battery packs 12 may be identical or may include two or more different types of battery packs, e.g., having different capacities, different rated (nominal) voltages, etc.
(41) Each of the battery holders 14 is configured such that at least two of the battery packs 12 can be attached thereto and detached therefrom; in the present embodiment, two battery packs 12 are detachably attachable to each battery holder 14. Each of the battery holders 14 may be configured such that three or more battery packs 12 can be attached thereto and detached therefrom. Furthermore, each of the battery holders 14 can be formed of, for example, a resin material, e.g., PP, PE and/or PET. In addition, the battery holders 14 may be formed entirely, or only in part, of a metal, if strength is of importance, or may have one or more metal reinforcements embedded in a resin shell.
(42) The charger 16 is configured to charge a plurality of the battery packs 12. The charger 16 is also configured such that the battery holders 14 can be attached thereto and detached therefrom in the state wherein two or more battery packs 12 are attached to each battery holder 14. When two or more battery holders 14 are attached to the charger 16, all of the battery packs 12 attached to the battery holders 14 are electrically connected to the charger 16. Thereby, all of the battery packs 12 can be simultaneously charged by the charger 16.
(43) According to the battery system 10 of the present embodiment, the user can simultaneously attach a plurality of the battery packs 12 to the charger 16 using one or more of the battery holders 14. After charging, the battery packs 12 attached to a single battery holder 14 can be simultaneously detached from the charger 16 by detaching the battery holder 14 from the charger 16. Therefore, two or more battery packs 12 can be charged easily and conveniently.
(44) The battery system 10 will now be explained in further detail below. As shown in
(45) The master charger 18 and the slave charger(s) 20 each comprise a base part 22 and a wall part 24, which extends upward from the base part 22. A front end part 22a of the base part 22 is configured such that it is capable of mechanically or physically coupling with a rear end part 22b of another base part 22. As shown in
(46) The two coupling protruding parts 23b of the slave charger 20 are configured such that they mechanically couple with the pair of coupling recessed parts 23a of the master charger 18 or of another slave charger 20. The coupling protruding part 23b and the coupling recessed part 23a, when coupled together in an interference fit, can be fixed or attached together more securely, e.g., by a screw, a pin or a snap-fit connector. Thereby, the slave chargers 20 can mechanically couple to the master charger 18 or to another slave charger 20. When the slave charger 20 is coupled to the master charger 18 or to another slave charger 20, the positive input terminal 52, the negative input terminal 54, and the communication connection terminal 56 of the slave charger 20 are electrically connected to the positive output terminal 42, the negative output terminal 44, and the communication connection terminal 46, respectively, of the master charger 18 or the other slave charger 20. Thereby, the master charger 18 and the plurality of slave chargers 20 are physically coupled and electrically connected.
(47) As shown in
(48) As further shown in
(49) The slide rails 32 slidably engage with a pair of engaging grooves 90, which are provided in the battery pack 12. The positive charging output terminal 34 and the negative charging output terminal 36 output charging current (power) to the battery pack 12. The charging communication terminals 38 connects with the battery pack 12 to enable electronic communications therebetween, as will be further discussed below.
(50) In the present embodiment, each wall part 24 of the master charger 18 and the plurality of slave chargers 20 is provided with two battery interfaces 30. In addition, the front surface of the wall part 24 is inclined slightly with respect to the vertical plane. By providing the battery interface 30 on such an inclined surface, the attachment of the battery pack 12 to the battery holder 14 (and detachment therefrom) is made easier.
(51) As further shown in
(52) Next, an exemplary configuration of the battery holder 14 will now be explained in further detail. As shown in
(53) Of course, the battery holder 14 can be formed from a material other than resin. For example, the battery holder 14 may be formed of a metal, if strength is of importance, or may have one or more metal reinforcements embedded in a resin shell.
(54) As shown in
(55) As shown in
(56) As shown in
(57) As shown in
(58) As shown in
(59) Next, a representative electric circuit configured to perform various functions of the battery system 10 will be explained. As shown in
(60) The battery memory 126 stores battery information. This battery information preferably includes at least one, or any arbitrary combination of two or more, of the following: an individual identification code (ID) of the battery pack 12; the model code of the battery pack 12; the rated voltage of the battery pack 12; the rated current of the battery pack 12; the maximum permissible temperature of the battery pack 12; the maximum current experienced by the battery pack 12; the maximum temperature experienced by the battery pack 12; the usage start date of the battery pack 12; the total charges count of the battery pack 12; the total discharges count of the battery pack 12; the total discharge time of the battery pack 12; and the administrator of the battery pack 12. The battery memory 126 is connected to the battery controller 122. The battery controller 122 can read, update (overwrite), and delete the battery information stored in the battery memory 126.
(61) The master charger 18 and the slave charger(s) 20 each comprise a plurality of charging circuits 142 and at least one charger controller 144. In addition, the master charger 18 comprises an AC/DC converter 148. The AC/DC converter 148 is connectable to an external AC power supply via a power cord 150. The AC/DC converter 148 transforms or converts the AC power from the external AC power supply into DC power. The DC power output from the AC/DC converter 148 is supplied to each of the charging circuits 142 of the master charger 18 and the slave chargers 20. Each of the charging circuits 142 is connected to one corresponding battery interface 30 and controls the charging current (power) supplied from that battery interface 30 to the corresponding battery pack 12. A cutoff switch 146 is provided between the AC/DC converter 148 and each of the charging circuits 142. Each of the cutoff switches 146 is controlled by the corresponding charger controller 144. When one of the battery packs 12 is attached to the corresponding battery interface 30, the corresponding charger controller 144 closes the corresponding cutoff switch 146 so that it conducts current. When that battery pack 12 is detached from the battery interface 30 or when the charging of that battery pack 12 is complete, the charger controller 144 opens the cutoff switch 146 so that it becomes non-conductive.
(62) The master charger 18 and the slave charger(s) 20 each further comprises at least one charger memory 154 connected to the at least one charger controller 144. The charger memory 154 stores the interface identification information assigned to each of the battery interfaces 30. The interface identification information may be a serial number or a series of integers, for example, 1, 2, 3. The interface identification information is assigned by the charger controller 144 of the master charger 18. The charger controller 144 of the master charger 18 specifies, for the entire charger 16including the master charger 18 and the one or more slave chargers 20how many of the battery interfaces 30 are present by communicating with the charger controller 144 of each of the slave chargers 20. Furthermore, the interface identification information is assigned to each of the battery interfaces 30. The assigned interface identification information is stored in the charger memories 154 of the master charger 18 and the slave chargers 20.
(63) In the master charger 18 and the slave chargers 20, when the battery pack(s) 12 is (are) attached to the battery interface(s) 30, the charger controller 144 is connected to the (respective) battery controller(s) 122 so as to enable communication therebetween. Subsequently, the charger controller 144 acquires, from each battery controller 122, the battery information stored in the corresponding battery memory 126. In addition, the charger controller 144 can acquire, from each battery controller 122, a state indication of the corresponding battery pack(s) 12. The state indication of each of the battery packs 12 includes, for example, at least one, or any arbitrary combination of two or more, of the following: the charge level of the battery pack 12; the output voltage of the battery pack 12; the internal resistance of the battery pack 12; the temperature of the battery pack 12, and the charging elapsed time of the battery pack 12. The charger controller 144 stores the acquired battery information and state indication of each of the battery packs 12 in the charger memory 154. The battery information and the state indication of each of the battery packs 12 are stored in the corresponding charger memory 154 together with the interface identification information of the battery interface 30 whereto that battery pack 12 is attached.
(64) The master charger 18 further comprises a communication circuit 152. The communication circuit 152 is connected to the charger controller 144. The communication circuit 152 can connect, either wirelessly or via a wired connection, to the external device so as to enable communication therebetween. The charger controller 144 can send and receive information or a signal to and from the external device via the communication circuit 152. The external device referred to herein may be any of the above-described external devices, such as, without limitation, a mobile phone, a smart phone, a tablet computer, or some other (e.g., portable) computer apparatus. The wireless communication method or protocol is not particularly limited, as was further discussed above. While the communication circuit 152 preferably communicates with the external device wirelessly, it may also or instead communicate via a wired line, such as e.g., a USB connection.
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(66) In addition, the charger 16 can be configured to receive charger update information and/or operation instruction signals from the external device 200. The charger update information may be utilized to change the operation condition, operating parameters and/or the operating (e.g., charging) program stored in the charger 16. Upon receiving the charger update information, the charger 16 can update the stored operation condition, operating parameter and/or operating program. The operation instruction signal may be, e.g., a charging started signal or a charging stopped signal, for instructing the charger 16 to perform various operations. In this case, the operation instruction signal is preferably received together with the interface identification information of the battery interface 30 that is the target of that operation instruction signal. According to such a configuration, the user can specify (select) a specific battery interface 30 and start or stop the charging of that battery interface 30.
(67) Furthermore, the charger 16 can be configured to also receive battery update information. The battery update information may include data for changing the operation condition, operating parameters and/or an operating program stored in the battery pack 12. In this case, the battery update information is preferably received together with the interface identification information of the battery interface 30 whereto the battery pack 12 to which the battery update information is to be applied is attached. According to this type of configuration, the charger controller 144 of the charger 16 can selectively send received battery update information to the battery pack 12 that is attached to the battery interface 30 corresponding to the received interface identification information.
(68) The charger 16 discussed above comprises the master charger 18 and the one or more slave chargers 20 and is configured such that those chargers 18, 20 are coupled. However, the charger 16 of the present system 10 is not limited to such a configuration. For example, the modified example of the charger 16 shown in
(69) In the embodiment of
(70) Another modified example of the charger 16, which is shown in
(71) In the embodiment of
Second Embodiment
(72) A charger 216 of a second embodiment will now be explained with reference to
(73) The charger 216 comprises a plurality of the battery interfaces 30, e.g., three in the present embodiment. Each of the battery interfaces 30 is configured such that one battery pack 12 can be attached thereto and detached therefrom. Each of the battery interfaces 30 comprises the positive charging output terminal 34, the negative charging output terminal 36, and the charging communication terminals 38, similar to the first embodiment. The charger 216 has the overall shape of a tray with wells or recesses, wherein one battery interface 30 is disposed on a surface (preferably a vertically extending surface) of each well or recess.
(74) The charger 216 also comprises the AC/DC converter 148, a control circuit unit 218, and a plurality of the display parts (displays) 26. The plurality of charging circuits 142, the charger controller 144, the plurality of cutoff switches 146, the communication circuit 152, and the charger memory 154 are provided to the control circuit unit 218. The charger 216 has the same functions as the charger 16 of the first embodiment. Namely, the charger 216 is configured to be connectable with the external device 200 (refer to
(75) The charger 216 also comprises a power outlet 256. The power outlet 256 is connectable to the power cord 150 of an adjacent charger 216. When the power cord 150 is connected to the external AC power supply, the power outlet 256 can output the AC power supply to the adjacent charger 216. That is, as shown in
Third Embodiment
(76) A charger 316 of a third embodiment will now be explained, with reference to
(77) The charger 316 comprises a main unit 318 (i.e., a master unit) and one or more tray units 320 (i.e., a slave unit). The main unit 318 is configured such that one tray unit 320 can be attached thereto and detached therefrom. Referring to
(78) Referring to
(79) As shown in
(80) As shown in
(81) In the charger 316 of the present embodiment, when the plurality of battery packs 12 is to be charged, the tray unit 320 is attached to the main unit 318. After charging is complete, the tray unit 320 can be detached from the main unit 318 with the plurality of battery packs 12 attached to the tray unit 320 as is. By using the tray unit(s) 320, the user can easily carry, organize, and store the plurality of battery packs 12. In this respect, the tray unit 320 of the present embodiment shares, in essence, at least some of the same functions as the battery holder 14 of the first embodiment.
(82) The charger 316 of the present embodiment shares, in essence, at least some of the same functions as the charger 16 of the first embodiment. Namely, the charger 316 is connected to the external device 200 (refer to
(83) As shown in
Fourth Embodiment
(84) A charger 416 of a fourth embodiment will now be explained with reference to FIGS. 21-23. The charger 416 of the fourth embodiment is a modified example of the charger 16 that was explained in the first, second and third embodiments and can use the battery system 10 of the first embodiment. The constituent elements in common with the charger 16 of the first embodiment are assigned identical reference numbers and need not be explained in detail below. Again, in principle, with minor modifications, the charger 416 could also be implemented, e.g., with the electric circuit configuration of either
(85) The charger 416 comprises a main unit 418 and a tray unit 420. The main unit 418 is configured such that the tray unit 420 can be attached thereto and detached therefrom. Referring to
(86) Referring again to
(87) Similar to the third embodiment, the tray unit 420 also comprises a plurality of the battery interfaces 30. Each of the battery interfaces 30 is configured such that one battery pack 12 can be attached thereto and detached therefrom. Each of the battery interfaces 30 comprises the positive charging output terminal 34, the negative charging output terminal 36, and the charging communication terminals 38, as was described in the first embodiment. The positive charging output terminal 34, the negative charging output terminal 36, and the charging communication terminals 38 are connected to the corresponding tray unit positive terminal 444, the corresponding tray unit negative terminal 446, and the corresponding tray unit communication terminals 448, respectively.
(88) In the charger 416 of the present embodiment, when the plurality of battery packs 12 is to be charged, the tray unit 420 is attached to the main unit 418. After charging is complete, the tray unit 420 can be detached from the main unit 418 with the plurality of battery packs 12 attached to the tray unit 420 as is. By using the tray unit 420, the user can easily carry, organize, and store the plurality of battery packs 12. The tray unit 420 of the present embodiment shares, in essence, at least some of the same functions as the battery holder 14 of the first embodiment.
(89) The charger 416 of the present embodiment shares, in essence, at least some of the same functions as the charger 16 of the first embodiment. Namely, the charger 416 is connected to the external device 200 (refer to
(90) As shown in
(91) As will be readily appreciated, any of the controllers disclosed herein preferably comprises at least one microprocessor and/or digital or analog signal processing circuitry (e.g., a state machine). The microprocessor(s) is (are) programmable with software code execute the necessary functions of the device, in which it is disposed.
(92) Furthermore, it is readily apparent that the battery holders 14 of the first embodiment may be advantageously utilized with the chargers 216, 316, 416 of the second, third and fourth embodiments, with only minimal modifications. That is, rather than providing partitions or walls that divide each charging unit 216, 320, 420 into two or more separate wells or compartments, each designed to hold one battery pack 12, the partitions could be omitted and the battery holders 14 could be inserted into the charging unit 216, 320, 420 so as to be interleaved between the battery pack(s) 12 and the charging unit 216, 320, 420. In the alternative, the battery holders 14 may be designed to be inserted into wells or recesses defined by partitions. In this case, the battery holders 14 may include one or more devices configured to physically engage at least one partition to retain the battery holder 14, and thus the battery pack(s) 12 attached thereto, during a charging operation.
(93) In addition, although the battery interfaces 30 of the above-described representative embodiments are configured to electrically conduct charging current via wired connections, the battery interfaces 30 of any embodiment of the present teachings could instead be configured to wirelessly transmit power to the battery packs 12 via a varying electromagnetic fields, e.g., by electromagnetic induction. For example, power may be wirelessly transferred according to the Qi wireless charging standard, preferably according to a medium power specification. In this case, the battery interface 30 may comprise at least one induction coil for generating the varying the electromagnetic field and the battery packs 30 may also each comprise at least one induction coil for generating a current when disposed in the varying electromagnetic fields.
(94) The display part or display 26 of any of the preceding embodiments may be, without limitation, an LCD or a display comprising one or more LEDs or OLEDs. In this case, the display 26 may be configured to display text to provide indications concerning the charging status. In addition or in the alternative, the display 26 may be comprised of one or more discrete illuminating devices, e.g., LEDs or incandescent lamps, of one or more colors (e.g., green for charging complete and red for charging incomplete).
(95) Additional representative embodiments of the present teachings disclosed herein include, but are not limited to:
(96) 1. A battery system for a power tool, comprising:
(97) a plurality of battery packs;
(98) a battery holder, whereto the plurality of battery packs can be attached and wherefrom the plurality of battery packs can be detached; and
(99) a charger, whereto the battery holder to which the plurality of battery packs is attached can be attached and wherefrom that battery holder can be detached;
(100) wherein,
(101) the battery holder is configured such that, when the battery holder is attached to the charger, the plurality of battery packs attached to the battery holder is electrically connected to the charger.
(102) 2. A battery system according to embodiment 1, wherein
(103) the charger comprises a plurality of battery interfaces; and
(104) each of the battery interfaces is configured such that it accepts the corresponding one battery pack.
(105) 3. A battery system according to embodiment 2, wherein
(106) the battery interface comprises a charging output terminal, which outputs charging power to the battery pack.
(107) 4. A battery system according to embodiment 3, wherein
(108) the charging output terminal is physically connected to the corresponding one battery pack.
(109) 5. A battery system according to any one of embodiment 2 through embodiment 4, wherein
(110) the battery interface comprises a battery engaging part, which mechanically engages with the corresponding one battery pack.
(111) 6. A battery system according to embodiment 5, wherein
(112) the battery engaging part comprises a slide rail, which slidably engages with the battery pack.
(113) 7. A battery system according to any one of embodiment 2 through embodiment 6, wherein
(114) the battery interface is configured such that one of the battery packs can be directly attached thereto and detached therefrom even if the battery holder is absent.
(115) 8. A battery system according to any one of embodiment 1 through embodiment 7, wherein
(116) each of the battery packs is configured such that it can be attached to and detached from the charger with the battery holder attached to the charger as is.
(117) 9. A battery system according to any one of embodiment 1 through embodiment 8, wherein
(118) one element selected from the group consisting of the battery pack and the battery holder comprises a movable hook; and
(119) the other element comprises a hook receiving part, which engages with the movable hook.
(120) 10. A battery system according to any one of embodiment 1 through embodiment 9, wherein
(121) the battery holder comprises a handle.
(122) 11. A battery system according to any one of embodiment 1 through embodiment 10, wherein
(123) the battery holder has a shape wherein the attached plurality of battery packs are isolated and do not contact ground.
(124) 12. A battery system according to any one of embodiment 1 through embodiment 11, wherein
(125) the battery holder comprises a holder engaging part, which engages with another battery holder.
(126) 13. A battery system according to embodiment 12, wherein
(127) the holder engaging part is capable of engaging with the other battery holder in the state wherein at least one of the battery packs is attached to the battery holder.
(128) 14. A battery system according to any one of embodiment 1 through embodiment 13, wherein
(129) the battery holder is configured as a single member.
(130) 15. A battery holder for a battery system that comprises a plurality of power tool battery packs and a charger thereof, wherein
(131) the battery holder is configured such that a plurality of battery packs can be attached thereto and detached therefrom and such that the battery holder can be attached to and detached from the charger, and such that, when the battery holder is attached to the charger, the plurality of battery packs attached to the battery holder are electrically connected to the charger.
(132) 16. The battery holder according to embodiment 15, further comprising a carrying handle.
(133) 17. The battery holder according to embodiment 15 or 16, further comprising:
(134) a base part adapted to shield the plurality of battery packs attached thereto and prevent the battery packs from being contaminated by a surface, upon which the battery holder is rested.
(135) 18. The battery holder according to any one of embodiments 15-17, further comprising:
(136) a battery holder engaging part adapted to mechanically engage the battery holder with another battery holder.
(137) 19. The battery holder according to embodiment 18, wherein the battery holder engaging part is adapted to mechanically engage the battery holder with another battery holder while at least one battery pack is attached to the battery holder.
(138) 20. The battery holder according to any one of embodiments 15-19, further comprising:
(139) a hook receiving part adapted to detachably engage with a movable hook disposed on the battery packs.
(140) 21. A battery system for a power tool, comprising:
(141) a plurality of battery packs; and
(142) a charger for the plurality of battery packs;
(143) wherein,
(144) each of the battery packs comprises battery memory, which stores at least battery information; and
(145) the charger comprises:
(146) a plurality of battery interfaces, each battery interface being configured such that one of the battery packs can be attached thereto and detached therefrom;
(147) a charger memory, which stores interface identification information assigned to each of the battery interfaces;
(148) a charger controller, which communicates with the battery memory of each of the battery packs attached to each of the battery interfaces and acquires the battery information; and
(149) a charger communication circuit, which is connected to the charger memories and the charger controller and transmits the battery information acquired from the battery memory of the given battery pack, together with the interface identification information of the battery interface whereto that battery pack is attached, to an external device.
(150) 22. A battery system according to embodiment 21, wherein
(151) the battery information is information that indicates at least one piece of information selected from the group consisting of the individual identification code of the battery pack, the model code of the battery pack, the rated voltage of the battery pack, the rated current of the battery pack, the permissible temperature of the battery pack, the maximum current experienced of the battery pack, the maximum temperature experienced of the battery pack, the usage start date of the battery pack, the total charges count of the battery pack, the total discharges count of the battery pack, the total discharge time of the battery pack, and the administrator of the battery pack.
(152) 23. A battery system according to embodiment 21 or embodiment 22, wherein
(153) the battery information is information that indicates at least one piece of information selected from the group consisting of the individual identification code of the battery pack, the model code of the battery pack, the rated voltage of the battery pack, the rated current of the battery pack, and the permissible temperature of the battery pack.
(154) 24. A battery system according to any one of embodiment 21 through embodiment 23, wherein
(155) the battery information is information that indicates at least the individual identification code of the battery pack.
(156) 25. A battery system according to any one of embodiment 21 through embodiment 24, wherein
(157) the charger communication circuit transmits, in addition to the battery information and the interface identification information, a state indication of each of the battery packs to the external device.
(158) 26. A battery system according to embodiment 25, wherein
(159) the state indication of the battery pack includes at least one piece of information selected from the group consisting of the charge level of the battery pack, the output voltage of the battery pack, the internal resistance of the battery pack, the temperature of the battery pack, and the charging elapsed time of the battery pack.
(160) 27. A battery system according to embodiment 25 or embodiment 26, wherein
(161) at least one element selected from the group consisting of the battery pack and the charger comprises a detector, which detects the state indication from each of the battery packs.
(162) 28. A battery system according to any one of embodiment 21 through embodiment 27, wherein
(163) the charger communication circuit is configured such that it is capable of receiving the information or signal transmitted from the external device.
(164) 29. A battery system according to embodiment 28, wherein
(165) the charger communication circuit is configured such that it receives charger update information, which changes the operation condition or the operating program stored in the charger.
(166) 30. A battery system according to embodiment 28 or embodiment 29, wherein
(167) the charger communication circuit is configured such that it receives an operation instruction signal intended for the charger.
(168) 31. A battery system according to embodiment 30, wherein
(169) the charger communication circuit is configured such that it further receives interface identification information of the battery interface that is the target of the operation instruction signal.
(170) 32. A battery system according to any one of embodiment 28 through embodiment 31, wherein
(171) the charger communication circuit is configured such that it receives battery update information, which changes the operation condition or the operating program stored in the battery pack.
(172) 33. A battery system according to embodiment 32, wherein
(173) the charger communication circuit is configured such that it further receives the interface identification information of the battery interface whereto is attached the battery pack to which the battery update information is to be applied.
(174) 34. A battery system according to embodiment 33, wherein
(175) the charger controller transmits the received battery update information to the battery pack that is attached to the battery interface corresponding to the received interface identification information.
(176) 35. A battery system according to any one of embodiment 21 through embodiment 34, wherein
(177) the charger communication circuit is configured such that it wirelessly communicates with the external device.
(178) 36. A battery system according to any one of embodiment 21 through embodiment 35, wherein
(179) the external device is a smart phone, a tablet computer, or some other portable information terminal.
(180) 37. A battery system according to any one of embodiment 21 through embodiment 36, wherein
(181) the charger comprises at least one master charger and at least one slave charger;
(182) the plurality of battery interfaces comprises a plurality of first battery interfaces, which is provided to the master charger, and a plurality of second battery interfaces, which is provided to the slave charger;
(183) the charger memory comprises a first charger memory, which is provided to the master charger, and a second charger memory, which is provided to the slave charger;
(184) the first charger memory stores the interface identification information assigned to the first battery interface;
(185) the second charger memory stores the interface identification information assigned to the second battery interface;
(186) the charger controller comprises a first charger controller, which is provided to the master charger, and a second charger controller, which is provided to the slave charger; and
(187) the first charger controller and the second charger controller are configured such that they communicate with one another.
(188) 38. A battery system according to embodiment 37, wherein
(189) the first charger controller is configured such that differing interface identification information is assigned to each of the first battery interfaces and each of the second battery interfaces;
(190) the first charger memory is configured such that it stores the interface identification information assigned to the first battery interface; and
(191) the second charger memory is configured such that it stores the interface identification information assigned to the second battery interface.
(192) 39. A battery system according to embodiment 37 or embodiment 38, wherein
(193) the slave charger is configured such that it is electrically connected to the master charger or another slave charger and such that it receives the supply of electric power from the master charger or the other slave charger.
(194) 40. A battery system according to any one of embodiment 37 through embodiment 39, wherein
(195) the slave charger is configured such that it is mechanically connected to the master charger or another slave charger.
(196) 41. A battery system according to any one of embodiment 21 through embodiment 36, wherein
(197) the charger comprises at least one master circuit board and at least one slave circuit board;
(198) the plurality of battery interfaces comprises at least one first battery interface, which is electrically connected to the master circuit board, and at least one second battery interface, which is connected to the slave circuit board;
(199) the charger memory comprises a first charger memory, which is provided to the master circuit board, and a second charger memory, which is provided to the slave circuit board;
(200) the first charger memory stores the interface identification information assigned to the first battery interface;
(201) the second charger memory stores the interface identification information assigned to the second battery interface;
(202) the charger controller comprises a first charger controller, which is provided to the master circuit board, and a second charger controller, which is provided to the slave circuit board; and
(203) the first charger controller and the second charger controller are configured such that they communicate with one another.
(204) 42. A battery system according to any one of embodiment 21 through embodiment 36, wherein
(205) the charger comprises one common circuit board;
(206) the common circuit board comprises at least one master circuit block and at least one slave circuit block;
(207) the plurality of battery interfaces comprises at least one first battery interface, which is electrically connected to the master circuit block, and at least one second battery interface, which is connected to the slave circuit block;
(208) the charger memory comprises a first charger memory, which is included in the master circuit block, and a second charger memory, which is included in the slave circuit block;
(209) the first charger memory stores the interface identification information assigned to the first battery interface;
(210) the second charger memory stores the interface identification information assigned to the second battery interface;
(211) the charger controller comprises a first charger controller, which is included in the master circuit block, and a second charger controller, which is included in the slave circuit block; and
(212) the first charger controller and the second charger controller are configured such that they communicate with one another.
(213) 43. A battery system according to embodiment 41 or embodiment 42, wherein
(214) the first charger controller is configured such that differing interface identification information is assigned to each of the first battery interfaces and each of the second battery interfaces;
(215) the first charger memory is configured such that it stores the interface identification information assigned to the first battery interface; and
(216) the second charger memory is configured such that it stores the interface identification information assigned to the second battery interface.
(217) 44. A battery system according to any one of embodiment 21 through embodiment 36, wherein
(218) the charger comprises at least one master unit and at least one slave unit;
(219) the plurality of battery interfaces is provided to the at least one slave unit;
(220) the charger communication circuit is provided to the at least one master unit;
(221) the charger controller comprises a first charger controller, which is provided to the master unit, and a second charger controller, which is provided to the slave unit, and is configured such that the first charger controller and the second charger controller communicate with one another;
(222) the first charger controller is connected to the charger communication circuit and is configured such that it communicates with an external device via the charger communication circuit; and
(223) the second charger controller is connected to the plurality of battery interfaces and is configured such that it communicates with the battery memory of the battery pack that is attached to the given battery interface.
(224) 45. A battery system according to embodiment 44, wherein
(225) the second charger controller is configured such that it acquires the battery information from the battery memory and transmits the acquired battery information to the first charger controller; and
(226) the first charger controller is configured such that it transmits the battery information received from the second charger controller to the external device via the charger communication circuit.
(227) 46. A battery system according to embodiment 44 or embodiment 45, wherein
(228) the charger memory is provided to the at least one slave unit.
(229) 47. A battery system according to embodiment 46, wherein
(230) the second charger controller is configured such that it acquires the interface identification information from the charger memory and transmits the acquired interface identification information to the first charger controller; and
(231) the first charger controller is configured such that it transmits the interface identification information received from the second charger controller to the external device via the charger communication circuit.
(232) 48. A charger for a plurality of power tool battery packs, comprising:
(233) a plurality of battery interfaces, each of the battery interfaces being configured such that one battery pack can be attached thereto and detached therefrom;
(234) a charger memory, which stores interface identification information assigned to each of the battery interfaces;
(235) a charger controller, which communicates with a battery memory of the battery pack attached to each of the battery interfaces and acquires the battery information stored in the battery memory; and
(236) a charger communication circuit that is connected to the charger memory and a charger controller reader and transmits to an external device the battery information acquired from each of the battery packs and the interface identification information of the battery interface whereto that battery pack is attached.
(237) Representative, non-limiting examples of the present invention were described above in detail with reference to the attached drawings. This detailed description is merely intended to teach a person of skill in the art further details for practicing preferred aspects of the present teachings and is not intended to limit the scope of the invention. Furthermore, each of the additional features and teachings disclosed above may be utilized separately or in conjunction with other features and teachings to provide improved battery systems, battery holders and chargers, as well as methods for manufacturing and using the same.
(238) Moreover, combinations of features and steps disclosed in the above detailed description may not be necessary to practice the invention in the broadest sense, and are instead taught merely to particularly describe representative examples of the invention. Furthermore, various features of the above-described representative examples, as well as the various independent and dependent claims below, may be combined in ways that are not specifically and explicitly enumerated in order to provide additional useful embodiments of the present teachings.
(239) All features disclosed in the description and/or the claims are intended to be disclosed separately and independently from each other for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter, independent of the compositions of the features in the embodiments and/or the claims. In addition, all value ranges or indications of groups of entities are intended to disclose every possible intermediate value or intermediate entity for the purpose of original written disclosure, as well as for the purpose of restricting the claimed subject matter.
REFERENCE SIGNS LIST
(240) 10: battery system 12: battery pack 14: battery holder 16, 216, 316, 416: charger 17: common circuit board 18: master charger 18: master circuit board 18: master circuit block 20: slave charger 20: slave circuit board 20: slave circuit blocks 22: base part 22a: front end part 22b: rear end part 23a: coupling recessed part 23b: coupling protruding part 24: wall part 26: display part (display) 28: engaging groove 30: battery interface 32: slide rail 34: positive charging output terminal 36: negative charging output terminal 38: charging communication terminals 42: positive output terminal 44: negative output terminal 46: communication connection terminal 52: positive input terminal 54: negative input terminal 56: communication connection terminal 60: base part 64: wall part 66: handle 68: recessed part 70: battery holding part 72: engaging latch 74: hook receiving part 76: lower support part 78: opening 82: engaging projection 84: engaging groove 86: engaging projection 88: engaging groove 90: engaging groove 91: connecting part 92: movable hook 94: battery positive terminal 96: battery negative terminal 98: battery communication terminals 120: battery cell 122: battery controller 124: temperature sensor 126: battery memory 142: charging circuit 144: charger controller 146: cutoff switch 148: AC/DC converter 150: power cord 152: communication circuit 154: charger memory 200: external device 202: display 204: interface identification information 206: individual identification code 218: control circuit unit 256: power outlet 318, 418: main unit 320, 420: tray unit 322, 422: control circuit unit 324: control circuit unit 330: main unit controller 332: cutoff switch 334, 434: main unit positive terminal 336, 436: main unit negative terminal 338, 438: main unit communication terminal 344, 444: tray unit positive terminal 346, 446: tray unit negative terminal 348, 448: tray unit communication terminal 350: tray unit controller