Baling press
10471673 ยท 2019-11-12
Inventors
Cpc classification
B30B15/24
PERFORMING OPERATIONS; TRANSPORTING
B30B15/007
PERFORMING OPERATIONS; TRANSPORTING
International classification
B30B15/24
PERFORMING OPERATIONS; TRANSPORTING
B30B15/00
PERFORMING OPERATIONS; TRANSPORTING
B30B1/34
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A baling press has a horizontal construction, for compaction of loose material, a pressing channel having a fill-in opening, a pressing plate that can be displaced in the pressing channel, a pressing surface that stands in contact with the material to be compacted, multiple hydraulic cylinders coupled with electro-hydraulic drive assemblies for generating a pressing force, for advancing the pressing plate for the purpose of introducing the pressing force into the filled-in material, as well as for returning the pressing plate to a starting position, and a control and regulation system configured for monitoring the spatial orientation of the pressing surface and keeping it constant during the advancing movement of the pressing plate.
Claims
1. A baling press (1; 11; 12) for compaction of loose material (M) comprising: a pressing channel (3) having a fill-in opening (4) for the loose material (M), a pressing plate (5) that can be displaced in the pressing channel (3) over a predetermined pressing path length (Lges), multiple hydraulic cylinders (H11 . . . Hn; H21 . . . Hn) coupled with drive assemblies (A1, A2, A3, A4), for generating a pressing force, for advancing the pressing plate (5) over the predetermined pressing path length (Lges) for the purpose of introducing the pressing force into a filled-in portion of the loose material (M), and for returning the pressing plate (5) to a starting position, wherein the baling press further comprises a control and regulation system configured for monitoring a spatial orientation of a pressing surface (6) of the pressing plate and keeping it constant during the advancing movement of the pressing plate (5) over the pressing path length (Lges), wherein the multiple hydraulic cylinders are switched in parallel, by groups, wherein a first group (H1) of the multiple hydraulic cylinders (H11, H12 . . . Hn) switched in parallel is provided for generating the pressing force and transferring it to a displaceable intermediate plate (9), and wherein a second group (H2) of the multiple hydraulic cylinders (H21, H22 . . . Hn) switched in parallel is provided for generating the pressing force and transferring it to the pressing plate (5), so that the pressing plate (5) can be displaced relative to the intermediate plate (9) by means of the multiple hydraulic cylinders (H21, H22 . . . H2n).
2. The baling press (1; 11; 12) according to claim 1, in which the control and regulation system comprises a distance measurement device (30) for sequential measurement of actual distances between at least three collinear measurement points (31, 32, 33) on the pressing surface (6) of the pressing plate (5) or on the pressing plate (5), which is moving, and reference points (35, 36, 37) fixed on a frame, which define a desired orientation of the pressing surface (6), a measurement result evaluation unit (34) for determining deviations of the actual distances from predetermined desired distances, and a control circuit connected with the drive assemblies (A1, A2, A3, A4), for variation of a drive output for the purpose of equalizing differences between actual and desired distances by means of the hydraulic cylinders (H11, H12 . . . Hn, and H21, H22 . . . Hn), in real time.
3. The baling press (1; 11; 12) according to claim 2, in which the distance measurement between the measurement points and the reference points (31, 32, 33; 35, 36, 37) is provided optically by means of running-time measurement, laser triangular or evaluation of a phase position of reflected laser radiation, by means of potentiometers, using magnetic sensors, pneumatically, or on the basis of eddy current measurements.
4. The baling press (1; 11; 12) according to claim 1, in which the drive assemblies and the assigned hydraulic cylinders, for the purpose of compensating differences of counter-forces that act on the individual hydraulic cylinders (H11, H12 . . . Hn and H21, H22 . . . Hn) during compaction, are linked with one another by way of a synchronized control system and/or by way of a position regulation system, so that an orientation of the pressing plate (5) is constant relative to a pressing direction (P), during displacement over the pressing path length (Lges).
5. The baling press (1; 11; 12) according to claim 1, in which a separate drive assembly (A1 . . . A4) of the drive assembles (A1, A2, A3, A4) is assigned to each hydraulic cylinder (H11, H12 . . . Hn and H21, H22 . . . Hn), and each separate drive assembly (A1 . . . A4) has a hydraulic pump and a frequency inverter, the intermediate plate (9) can be displaced by a first partial pressing path length (L1), together with the pressing plate (5) by use of the first group (H1) of hydraulic cylinders (H11, H12 . . . Hn), the pressing plate (5) can be displaced by a second partial pressing path length (L2) relative to the intermediate plate (9) by use of the second group (H2) of hydraulic cylinders (H21, H22 . . . Hn), wherein it holds true that the first partial pressing path length (L.sub.1) plus the second partial pressing path length (L.sub.2) are equal to the pressing path length (Lges), and wherein the intermediate plate (9) is fixed in place when the first partial pressing path length (L.sub.1) is reached.
6. The baling press (1; 11; 12) according to claim 5, wherein the hydraulic cylinders (H11, H12 . . . Hn) of the first group (H1) are disposed to either pull the intermediate plate (9) and/or the pressing plate (5) in a pressing direction (P) or to press it/them in the pressing direction (P), and the hydraulic cylinders (H21, H22 . . . Hn) of the second group (H2) are disposed to either pull the pressing plate (5) in the pressing direction (P) or to press it in the pressing direction (P).
7. The baling press (1; 11; 12) according to claim 6, wherein the first group (H1) comprises four hydraulic cylinders (H11 . . . H14) switched in parallel, or the second group (H2) comprises three hydraulic cylinders (H21 . . . H23) switched in parallel, or the first group (H1) comprises four hydraulic cylinders (H11 . . . H14) switched in parallel and the second group (H2) comprises three hydraulic cylinders (H21 . . . H23) switched in parallel.
8. The baling press (1; 11; 12) according to claim 1, in which a further hydraulic cylinder (H3) connected with the pressing plate (5) is present, configured for pushing a bale that has been completely pressed out of the pressing channel (3) after the pressing path length (L.sub.ges) has been reached.
9. The baling press (1; 11; 12) according to claim 8, in which a joint drive assembly (A1 . . . A3) of the drive assemblies (A1, A2, A3, A4) is assigned jointly, in each instance, to one of three hydraulic cylinders (H11 . . . H13) of the first group (H1) and one of the hydraulic cylinders (H21 . . . H23) of the second group (H2), and a common drive assembly (A4) of the drive assemblies (A1, A2, A3, A4) is assigned to a fourth hydraulic cylinder (H14) of the first group (H1) and the hydraulic cylinder (H3) provided for pushing the bale out, wherein a 4/3-way valve (V11, V21; V12, V22; V13, V23; V14, V3) having a central shut-off position and two through-flow paths for alternate application to the hydraulic cylinders is disposed in the hydraulic line between each of the drive assemblies (A1 . . . A4) and the related hydraulic cylinders (H11 . . . H14; H21 . . . H23; H3), in each instance.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the invention will be explained in greater detail using exemplary embodiments that do not, however, restrict the invention. In the related drawings, the figures show, in schematic representations:
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DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
(14) From
(15) For the purpose of a supplemental explanation of the drive of the pressing plate 5 of the channel baling press 11 according to
(16) The pressing channel 3 has a square or rectangular cross-section, for example, which the pressing plate 5 essentially fills because of its geometrical shaping, wherein the thickness of the pressing plate 5 extends in the pressing direction P. A space 7 that faces away from the pressing channel 3, which space extends from the pressing plate 5 all the way to a wall 8 that closes off the press housing 2 opposite to the pressing direction P, is reserved for an electro-hydraulic device that is configured for generating a pressing force and for displacing the pressing plate 5 for the purpose of transferring the pressing force to the fill-in material M. The electro-hydraulic device has multiple hydraulic cylinders H11, H12 . . . H1n as well as H21, H22 . . . H2n (where n>2), which are switched in parallel, by groups, in part, according to the invention (see
(17) Particularly in the embodiment of the horizontal baling press as a pressing-box baling press 12, in other words a horizontal baling press 1 having a counter-plate 10 at the exit of the pressing channel 3, an additional hydraulic cylinder H3 is provided, the function of which will still be explained later.
(18) Differential cylinders, for example, which consist essentially of housing, piston, piston rod, and connectors for a pressure medium, are used as hydraulic cylinders H11, H12 . . . H1n; H21, H22 . . . H2n; H3, wherein the piston rod is situated only on one side of the piston surface in the case of differential cylinders.
(19) A wall 10 that closes off the pressing channel 3 in the pressing direction Pwhich wall is also referred to as a counter-plate or door 10absorbs the pressing force during the pressing process and is temporarily removed after completion of the pressing process, in other words pushed aside or pivoted away, so that the finished, pressed bale can be pushed out through this end of the pressing channel 3, which is now open (see
(20) A variant of the grouped arrangement of hydraulic cylinders H11, H12 . . . H1n; H21, H22 . . . H2n switched in parallel will be explained below using
(21) In
(22) A first group H1 of hydraulic cylinders H11, H12 . . . H1n switched in parallel is provided for generating the pressing force and transferring it to an intermediate plate 9, which is disposed to be displaceable in the pressing direction P, together with the pressing plate 5. For this purpose, the hydraulic cylinders H11, H12 . . . H1n are each supported on the wall 8the rear wallof the press housing 2 with their housing, for example, while the piston rods are connected with the intermediate plate 9. When the piston rods of the hydraulic cylinders H11, H12 . . . H1n are moved out, the intermediate plate 9 is fixed in place in the position at the end of the first partial pressing path length L.sub.1; see also, in this regard,
(23) The hydraulic cylinders H21, H22 . . . H2n, switched in parallel, of a second group, are also provided for generating the pressing force and for transferring it to the pressing plate 5, wherein these hydraulic cylinders H21, H22 . . . H2n are attached to/supported on the intermediate plate 9 with their housings, while the piston rods are connected with the pressing plate 5. Therefore the pressing plate 5 can be displaced relative to the fixed intermediate plate 9 by means of hydraulic cylinders H21, H22 . . . H2n, see
(24) During operation according to the state of the art of such an arrangement, the displacement of the intermediate plate 9 together with the pressing plate 5 by means of the hydraulic cylinders H11, H12 . . . H1n is at first provided along a first partial pressing path length L.sub.1, and only afterward does the displacement of the pressing plate 5 by means of the hydraulic cylinders H21, H22 . . . H2n along a second partial pressing path length L.sub.2 take place. The sum of first partial pressing path length L.sub.1 and second partial pressing path length L.sub.2 corresponds to the total pressing path length L.sub.ges.
(25) In this connection, the problem already described initially exists, that during advancing of the pressing plate 5 by means of the hydraulic cylinders H11, H12 . . . H1n; H21, H22 . . . H2n, the spatial orientation of the pressing plate 5 with reference to the pressing direction P, particularly its orientation relative to the sections of the inner surfaces of the pressing channel 3 in question, can change, which would have the result of wedging of the pressing plate 5 in the pressing channel 3 and therefore of an interruption in the operation of the baling press 1. The reason for this lies, as has already been described, in the non-homogeneous strength properties of the material M to be compacted, causing counter-forces to act against the pressing plate 5, which forces vary in terms of time andwith reference to the pressing surface 6in terms of place.
(26) In order to avoid or at least reduce the great effort and expense for mechanical guides of the pressing plate 5 and/or of the intermediate plate 9 that have been usual until now for the purpose of stabilizing the pressing plate orientation in the pressing channel 3, a control and regulation system is provided, according to one aspect of the invention, having a distance measurement device 30 for sequential measurement of the actual distances between at least three collinear measurement points 31, 32, 33 on the pressing surface 6 or the pressing plate 5, which is being displaced, and reference points 35, 36, 37 fixed in place on the frame, which are part of a reference surface and thereby define the desired orientation of the pressing surface. An exemplary arrangement of these measurement points 31, 32, 33 and reference points 35, 36, 37 on a baling press according to the invention is shown in
(27) Furthermore, evaluation of the measurement result for determining deviations of the actual distances from predetermined desired distances is provided in an evaluation unit 34 and a control circuit, connected with the drive assemblies A1, A2, A3, A4 by way of signal lines 41, 42, 43, 44, for variation of the drive output for the purpose of equalizing differences between actual distances and desired distances by means of the hydraulic cylinders, in real time, as shown schematically in
(28) Measuring the distances between the measurement points and the reference points preferably takes place optically by means of running-time measurement, laser triangulation or evaluation of the phase position of reflected laser radiation.
(29) It is advantageous if a separate drive assembly A1, A2 . . . An is assigned to each of the hydraulic cylinders H11, H12 . . . H1n or H21, H22 . . . H2n, for separate control (see
(30) In
(31) Using a schematic sectional representation, the number and coupling, particularly the spatial position of the piston rods K11, K12, K13, K14 of four hydraulic cylinders H11, H12, H13, H14, as an example, of the first group H1, and of the piston rods K21, 22, 23 of three hydraulic cylinders H21, H22, and H23, as an example, of the second group H2 are shown symbolically here. A centrically disposed piston rod K3 of a single hydraulic cylinder H3 is provided for pushing the finished, pressed bale out of the pressing channel 3 in the extended pressing direction P. The hydraulic cylinder H3 is attached to the pressing plate 5, and a recess 13 is provided in the intermediate plate 9, through which recess the hydraulic cylinder H3 reaches at some points in time (see
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(33) During advancing, it was ensured, by means of the control and regulation system described above, that advancing differences of the hydraulic cylinders H11, H12, H13, H14, which are switched in parallel, were regulated out by means of variation of the individual drive outputs, so that the orientation of the intermediate plate 9 and also of the pressing plate 5, relative to the pressing direction P and to the inner surfaces of the pressing channel 3, has remained constant during displacement over the partial pressing path length L.sub.1.
(34) The intermediate plate 9 is fixed in place in the position shown, after having been advanced by the first partial pressing path length L.sub.1, for example by means of being pressed against stop elements (not shown) or by means of what is called hydraulic locking of the hydraulic cylinders in question, which is known.
(35) In
(36) As
(37) During this advancing, as well, the control and regulation system provided according to the invention has ensured that advancing path differences of the hydraulic cylinders H21, H22, H23 that are switched in parallel have been regulated out, so that the orientation of the pressing plate 5 relative to the pressing direction P and to the inner surfaces of the pressing channel 3 has remained constant during its displacement over the second partial pressing path length L.sub.2.
(38) In
(39) In accordance with an advantageous embodiment of the baling press 1 according to the invention, a further hydraulic cylinder H3, which is provided for pushing the finished, pressed bale out of the pressing channel 3, is provided in addition to the four hydraulic cylinders H11, H12, H13, H14 of the first group and the three hydraulic cylinders H21, H22, H23 of the second group, preferably in its use in a pressing-box baling press 12. The hydraulic cylinder H3 is connected with the pressing plate 5 with its housing, fixed on the frame, while its piston rod K3 is passed through the pressing plate 5. In the constellation shown here, the piston rod K3 has not yet been moved out, and therefore the bale is still situated within the pressing channel 3, directly in front of the pressing plate 5.
(40) In contrast,
(41) Specifically, the piston rod K3 has been moved out so far that the bale can be pushed out of the pressing channel 3. This is only necessary, in the case of a channel baling press 11, if its pressing channel 3 must be clear, in other words empty, for example due to maintenance work.
(42) In
(43) While the hydraulic cylinders H11, H12, H13, H14 and H21, H22, H23, H3 are controlled in groups, one after the other, to move out the piston rods K11, K12, K13, K14 and K21, K22, K23 and K3, in accordance with the work steps according to
(44) Using the example of a hydraulic circuit diagram,
(45) Therefore each of the hydraulic cylinders H11 . . . H14; H21 . . . H23; H3 can be separately and individually controlled by a separately assigned drive assembly A1 . . . A4. The drive assemblies A1 . . . A4, and preferably also the 4/3-way valves V11, V21; V12, V22; V13, V23; V14, V3 are placed, for example, in a hydraulic module 45, which is preferably disposed on the housing 2.
(46) In conclusion, it is being pointed out that terms such as at the top, at the bottom, on the left, and on the right in the description relate only to the figures in question, and therefore can deviate from reality. Also, the proportions can deviate from the figures in reality. Furthermore, the drawings are not precise technical drawings, but rather are merely intended to show the nature of the invention. With regard to the reference symbols, it is being noted that the same numbers in the different figures always refer to the same components and have the same meaning, in each instance, even if they are not explicitly mentioned with regard to every figure in the description of the embodiments. The meaning of reference symbols not mentioned in the description is evident from the reference symbol list as a whole and/or from the disclosure in the figures.
(47) The invention is not restricted to the exemplary embodiment shown and described, but rather is variable in the methods and devices used. It particularly also comprises variants that can be formed by means of a combination of characteristics or elements that have been described in connection with the present invention. All of the characteristics mentioned in the above description and disclosed in the drawings are further integral parts of the invention, even if they are not especially emphasized and are not mentioned in the claims. Furthermore, individual characteristics or methods of functioning described in connection with the figures or technical characteristics merely shown in the figures can represent an independent invention, in and of themselves.
(48) According to an embodiment variant not contained in the figures, measurement of the distances between the measurement points and the reference points can take place, instead of with optical means, with means that act acoustically or mechanically, for example with cable sensors. Cable sensors, also called cable-actuated encoders, are compact sensors and are furthermore inexpensive. The position or position change of objects can be determined precisely with them. Core components of a cable sensor are a sensor element (e.g. potentiometer or encoder) and a precision measurement part. The path change is converted to a proportional electric signal using the sensor element. Cable sensors are very maintenance-free, reliable, and can be installed in particularly fast and simple manner.
(49) Further above in the description, the minimum number of hydraulic cylinders provided, according to the invention, in each of the two groups of hydraulic cylinders was already mentioned. Furthermore, possible and advantageous further exemplary embodiments of the number of hydraulic cylinders in the first group of hydraulic cylinders and in the second group of hydraulic cylinders were also described there. In accordance with the parameters provided for such a baling press, such as, for example, the maximal pressing force or the composition of the waste material to be pressed or the size of the housing of the baling press or the maximal size of the bale of waste material to be produced or its maximal weight, the number of hydraulic cylinders disposed in the first group and in the second group can deviate from the exemplary embodiments already mentioned. According to such a further embodiment variant, the first group of hydraulic cylinders contains three hydraulic cylinders switched in parallel and the second group of hydraulic cylinders contains five hydraulic cylinders switched in parallel; further variants with regard to the number of hydraulic cylinders in the individual groups are possible.
(50) The claims filed with the application are therefore merely proposed formulations without prejudice for achieving further patent protection.
REFERENCE SYMBOL LIST
(51) 1 baling press (horizontal construction) 2 press housing 3 pressing channel 4 fill-in opening 5 pressing plate 6 pressing surface 7 space 8 wall (rear wall; support surface) 9 intermediate plate 10 door (counter-plate, counter-bearing) 11 channel baling press (baling press having a horizontal construction) 12 pressing-box baling press (baling press having a horizontal construction) 13 recess 30 distance measurement device (e.g. for running-time measurement, optical) 31, 32, 33 measurement points (collinear) 34 evaluation unit (preferably in the control module) 35, 36, 37 reference points (fixed on frame) 38, 39, 40 signal lines (from item 35, 36, 37 to item 34) 41, 42, 43, 44 signal lines (from item 34 to item A1, A2, A3 or A4) 45 hydraulic module A1 . . . A4 drive assemblies B bale (in item 11 or 12, bale compacted from the material M) H1, H2 groups (of hydraulic cylinders H11 . . . H14 or H21 . . . H23) H11 . . . H14 hydraulic cylinders H21 . . . H23 hydraulic cylinders H3 hydraulic cylinder K11 . . . K14 piston rods K21 . . . K23 piston rods K3 piston rod L.sub.1 first partial pressing path length L.sub.2 second partial pressing path length L.sub.ges pressing path length in total M material P pressing direction V11 . . . V14 directional control valves V21 . . . V23 directional control valves V3 directional control valve