Control apparatus for internal combustion engine
10473045 ยท 2019-11-12
Assignee
Inventors
Cpc classification
F02D41/008
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/0095
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/062
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/042
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D2041/0092
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/0087
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02N19/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D17/023
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02D41/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D17/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D29/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D41/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02D17/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A control apparatus is applied to an internal combustion engine that is capable of implementing reduced-cylinder operation and all-cylinder operation. When the internal combustion engine is stopped during implementation of reduced-cylinder operation, and then the internal combustion engine is restarted in reduced-cylinder operation with the same cylinders as idling cylinders, the initial crank angle when cranking starts is controlled so that the position of the piston of at least one among the idling cylinders is in the vicinity of its top dead center.
Claims
1. A control apparatus for a hybrid vehicle comprising an internal combustion engine that has a plurality of four or more cylinders, the control apparatus implementing both a reduced-cylinder operation in which a portion among the plurality of cylinders is idled by stopping respective intake valves and exhaust valves in a closed state while a remaining cylinder operates and an all-cylinder operation in which all of the plurality of cylinders operate, the control apparatus comprising: an electronic control unit configured to control a start of the internal combustion engine by controlling an electric motor of the hybrid vehicle to crank the internal combustion engine, configured to set an initial crank angle which is a crank angle when cranking is started to restart the internal combustion engine from a stopped state, and when the internal combustion engine is stopped during the reduced-cylinder operation and the internal combustion engine is restarted in the reduced-cylinder operation with same cylinders as idling cylinders, configured to set the initial crank angle so at least one cylinder among the idling cylinders is substantially at top dead center when cranking is started to restart the internal combustion engine.
2. A control apparatus according to claim 1, wherein: with the internal combustion engine, during the reduced-cylinder operation, piston positions are the same for the idling cylinders and for working cylinders; and the electronic control unit controls the initial crank angle so that, when cranking starts, piston positions of the working cylinders reach bottom dead center through respective intake strokes after piston positions of the idling cylinders have first arrived at top dead center.
3. A control apparatus according to claim 1, wherein: with the internal combustion engine, during the reduced-cylinder operation, the piston positions of the idling cylinders and working cylinders are different; and the electronic control unit controls the initial crank angle so that piston positions of the working cylinders are substantially at bottom dead center.
4. A control apparatus according to claim 1, wherein: the electronic control unit is configured to, after the cranking starts, implement at least one time intake stroke for the idling cylinders by opening and closing the intake valve of the idling cylinders.
5. A control apparatus according to claim 1, wherein: the electronic control unit is configured to, during a stopping process of the internal combustion engine, implement at least one time exhaust stroke for the idling cylinders by opening and closing the exhaust valve of the idling cylinders.
6. A control apparatus according to claim 5, wherein the electronic control unit implements at least one time exhaust stroke for the idling cylinders after fuel injection has stopped.
7. A control apparatus according to claim 1, wherein the at least one cylinder is adjusted to be substantially at top dead center when the internal combustion engine is stopped.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
Embodiment #1
(27) As shown in
(28) The internal combustion engine 3 and the first motor-generator 4 are connected to a power split mechanism 20. The output of the power split mechanism 20 is transmitted to an output gear 21. The output gear 21 and the second motor-generator 5 are linked together and rotate as one unit. The power outputted from the output gear 21 is transmitted to a drive wheel 24 via a deceleration device 22 and a differential device 23. The first motor-generator 4 comprises a stator 4a and a rotor 4b. Along with functioning as a generator that receives power from the internal combustion engine 3 split off by the power split mechanism 20 and generates electricity therefrom, this first motor-generator 4 also functions as an electric motor that is driven by AC electrical power. In a similar manner, the second motor-generator 5 comprises a stator 5a and a rotor 5b, and functions both as an electric motor and a generator. Each of these motor-generators 4 and 5 is connected to a battery 26 via a motor control device 25. Along with converting electrical power generated by the motor-generators 4 and 5 into DC electricity which is stored in the battery 26, the motor control device 25 also converts electrical power from the battery 26 into AC power which is supplied to the motor-generators 4 and 5. The internal combustion engine 3 can be cranked and started by the first motor-generator 4 being driven; the details thereof will be described hereinafter. Moreover, an initial crank angle when cranking is started can be controlled by appropriately controlling the motor-generator 4. Accordingly, the first motor-generator 4 functions as the electric motor of the Claims.
(29) The power split mechanism 20 is built as a single pinion type planetary gear mechanism, and comprises a sun gear S, a ring gear R, and a planetary carrier C that supports a pinion P meshed with these gears S and R in a state in which it is capable both of rotating around its own axis and also revolving. The sun gear S is connected to the rotor 4a of the first motor-generator 4, and the ring gear R is connected to the output gear 21, while the planetary carrier C is connected to the crankshaft 3a of the internal combustion engine 3. A crank angle sensor 29 is provided to the crankshaft 3a, and outputs a signal corresponding to the crank angle thereof.
(30) Control of the vehicle 1 is performed by an electronic control unit 30 (i.e. by an ECU). The ECU 30 performs control of various types for the internal combustion engine 3 and for the motor-generators 4 and 5. Along with the crank angle sensor 29 described above being electrically connected to the ECU 30, other sensors of various types such as an accelerator opening amount sensor 31 that outputs a signal corresponding to the amount by which an accelerator pedal 32 is stepped upon and a vehicle speed sensor 33 that outputs a signal corresponding to the vehicle speed and so on are also electrically connected thereto. In the following, the principal form of control performed by the ECU 30 in relation to the present invention will be explained. The ECU 30 controls the vehicle 1 while changing over between various modes, in order to optimize the system efficiency in relation to the amount of power requested by the driver. For example, in the low load region in which the thermal efficiency of the internal combustion engine 3 decreases, an EV mode is selected in which combustion by the internal combustion engine 3 is stopped and the second motor-generator 5 is driven. Moreover, if there would not be enough torque with only the internal combustion engine 3 being operated, then a hybrid mode is selected in which at least one of the first motor-generator 4 and the second motor-generator 5 is also employed as a source of power for propulsion, along with the internal combustion engine 3. When this hybrid mode is selected, the operation of the internal combustion engine 3 is changed over between reduced-cylinder operation and all-cylinder operation according to the requested power amount.
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(32) In the step S3, the ECU 30 makes a decision as to whether or not an engine stopping condition is valid. This engine stopping condition becomes valid when conditions are satisfied that are set for parameters of various sorts, such as the requested power and the battery remaining amount and so on. If the engine stopping condition has become valid, then the flow of control proceeds to a step S4 for stopping the operation of the internal combustion engine 3, and engine stopping processing that will be described hereinafter is performed. On the other hand, if the engine stopping condition has not become valid, then the flow of control proceeds to a step S5 and operation of the internal combustion engine 3 is continued. In other words, the hybrid mode is continued.
(33) In the step S6, the ECU 30 makes a decision as to whether or not an engine starting condition holds. In a similar manner to the case for the engine stopping condition, this engine starting condition becomes valid when conditions are satisfied that are set for parameters of various sorts, such as the requested power and the battery remaining amount and so on. If the engine starting condition has become valid, then the flow of control proceeds to a step S7 for starting the internal combustion engine 3, and engine starting processing that will be described hereinafter is performed. On the other hand, if the engine starting condition has not become valid, then the flow of control proceeds to a step S8 and the stopped state of the internal combustion engine 3 is continued. In other words, the EV mode is continued.
(34) The engine stopping processing is a process in which the crankshaft 3a of the internal combustion engine 3 is stopped at a desired crank angle by control of the first motor-generator 4, so that the initial crank angle when cranking is later performed for restarting is controlled. Various propositions have been made in the prior art for performing this type of engine stopping processing; for example, the control routine shown in
(35) In a step S41, the ECU 30 acquires vehicle information such as the engine rotational speed and so on. In a step S42, the ECU 30 calculates the motor torque corresponding to the engine rotational speed, and controls the first motor-generator 4 by commanding the motor control device 25 to make it provide this motor torque. This calculation of the motor torque is implemented by referring to a calculation map M1 that contains a data structure like that shown in
(36) In a step S43, the ECU 30 calculates the throttle opening amount corresponding to the engine rotational speed, and controls the throttle valve 14 so that it provides this throttle opening amount. This calculation of the throttle opening amount is implemented by referring to a calculation map M2 that contains a data structure like that shown in
(37) In a step S46, the ECU 30 makes a decision as to whether or not the engine stopping processing has been completed with the piston position at which the crankshaft 3a has stopped being controlled to a predetermined position. If the stopping processing has not been completed, then the flow of control returns to the step S41, and the processing of the steps S41 through S45 is repeatedly executed until the stopping processing has been completed. Here, the piston positions when the crankshaft 3a stops are different for the case of reduced-cylinder operation and for the case of all-cylinder operation. In the case of reduced-cylinder operation, it is decided that the stopping processing has been completed if the positions of the pistons of the #1 cylinder and of the #4 cylinder when the crankshaft 3a stops are near their top dead centers, these being the idling cylinders. Since the phases of the idling cylinders and of the working cylinders are 180 apart, accordingly at this time the positions of the pistons of the working cylinders are near their bottom dead centers. On the other hand, in the case of all-cylinder operation, it is decided that the stopping control has been completed if the positions of the pistons of the #2 cylinder and of the #3 cylinder when the crankshaft 3a stops, these being working cylinders, are near their top dead centers. Since, when the internal combustion engine 3 is being restarted after engine stopping processing has been performed in this manner, the cranking is started in a state with the pistons positioned at predetermined positions, accordingly the crank angle in this state corresponds to the initial crank angle.
(38) The engine starting processing is a process in which the internal combustion engine 3 is cranked and started by control of the first motor-generator 4; for example, the control routine shown in
(39) In a step S71, the ECU 30 acquires vehicle information. The vehicle information that is acquired here is the engine rotational speed and the ambient atmospheric pressure. It should be understood that the atmospheric pressure is acquired on the basis of the output signal of a pressure sensor not shown in the figures. In a step S27, the ECU 30 calculates a motor torque that corresponds to this engine rotational speed, and controls the first motor-generator 4 by commanding the motor control device 25 to cause it to provide this motor torque. This calculation of the motor torque is implemented by referring to a calculation map M3 that contains a data structure like that shown in
(40) In a step S73, the ECU 30 calculates a throttle opening amount corresponding to the atmospheric pressure, and controls the throttle valve 14 so that it provides this throttle opening amount. This calculation of the throttle opening amount is implemented by referring to a calculation map M4 that contains a data structure like that shown in
(41) In a step S76, the ECU 30 decides whether or not the starting processing has been completed, and if the starting processing has not been completed, then the flow of control returns to the step S71, and the processing of the steps S71 through S75 is repeatedly executed until the starting processing has been completed. Whether or not the starting processing has been completed is determined according to whether or not the engine rotational speed has arrived at a decision threshold value at which autonomous engine operation becomes possible.
(42) By the ECU 30 executing the control of
(43) By contrast, in the case of the comparison example shown in
(44) Since in this manner, according to the control of this embodiment, both the peak value of the combined frictional torque and also the range over which it fluctuates become smaller as compared with the comparison example, accordingly it is possible to suppress the generation of vibration during restarting in reduced-cylinder operation.
Embodiment #2
(45) Next a second embodiment of the present invention will be explained with reference to
(46) Due to the above, the timing t at which overlapping takes place between the timing at which cylinder #3, which is an idling cylinder, arrives at its top dead center and the timing at which cylinder #6, which is a working cylinder, arrives at its compression top dead center becomes one cycle after the timing t0 at which cylinder #3 first arrives at its top dead center. To put this in another manner, the timing t at which cylinder #6, which is a working cylinder, arrives at its bottom dead center via its intake stroke becomes later than the timing t0 at which cylinder #3 first arrives at its top dead center. Accordingly, the timing t at which the timing at which the fluctuation of the combined frictional torque shown in
(47) According to this second embodiment, the timing at which the torque fluctuation of the working cylinders becomes great is delayed, as compared to the case in which, after the start of cranking, the timing at which the piston position of an idling cylinder first arrives at its top dead center and the timing at which the torque fluctuations of the working cylinders becomes great agree with one another. Accordingly it is possible to reduce the torque required for passing through the resonance zone, since it is possible to lengthen the time interval from starting of cranking during restarting until passing through the resonance zone.
Embodiment #3
(48) Next, a third embodiment of the present invention will be explained with reference to
(49) As shown in
(50) By implementing the control routine of
(51) In the step S102, the ECU 30 refers to the signal from the crank angle sensor 29 and acquires the engine rotational speed. In the step S103, the ECU 30 makes a decision as to whether or not the engine rotational speed has passed through a resonance zone. It should be understood that this resonance zone means a region of engine rotational speed in which resonance is excited during the state of operating on a positive pressure cycle, and is not a region of engine rotational speed in which resonance is excited during the state of operating on a negative pressure cycle. If the engine rotational speed has passed through the resonance zone then the flow of control proceeds to a step S104, whereas if it has not passed through the resonance zone then the subsequent processing is skipped and this cycle of the routine terminates. In the step S104, the ECU 30 acquires the intake pressure by referring to the output signal of a pressure sensor 34 (refer to
(52) According to this third embodiment, it is possible to prevent the sucking in of oil after restarting, since as described above a changeover is made from a negative pressure cycle to a positive pressure cycle. And in particular, with the control routine of
Embodiment #4
(53) Next, a fourth embodiment of the present invention will be explained with reference to
(54) As shown in
(55) As explained in connection with the first embodiment, in order to stop the piston position of an idling cylinder in the vicinity of its top dead center, it is necessary to stop the crankshaft 3a in the interval from just before the end of the compression stroke of the piston position of the idling cylinder to just after the start of its expansion stroke. As shown in
(56) By implementing the control routine of
Embodiment #5
(57) Next, a fifth embodiment of the present invention will be explained with reference to
(58) According to this fifth embodiment, the same beneficial effects can be obtained as in the case of the fourth embodiment. If an exhaust stroke is implemented before fuel injection has stopped, then exhaust that is discharged from the working cylinders after combustion and air that is discharged from the idling cylinders mix together so that the density of oxygen in the exhaust increases, and there is a fear that an exhaust purification catalyst such as the three-way catalyst 16 or the NOx catalyst 17 shown in
Embodiment #6
(59) Next, a sixth embodiment of the present invention will be explained with reference to
(60) According to this sixth embodiment, exhaust strokes for the idling cylinders are implemented if the engine rotational speed is less than the upper limit value of the rotational speed region in which resonance is excited by a positive pressure cycle, or if the engine rotational speed is less than the lower limit value of the rotational speed region in which resonance is excited by a negative pressure cycle. Due to this, the frequency of the torque fluctuations changes along the solid line. In other words, before passing through the resonance zone, the frequency of the torque fluctuations changes according to the frequency fp during a positive pressure cycle. And, since changeover is made to a negative pressure cycle when entering into the resonance zone, accordingly the frequency of the torque fluctuations changes according to the frequency fn of torque fluctuations during the negative pressure cycle, so that both the amplitude and the frequency of the torque fluctuations decrease. Due to this the time interval T for passing through the resonance zone is shortened, as compared to the passing through time interval Tp if the resonance zone were to be passed through while continuing the positive pressure cycle without alteration. As a result vibration is reduced, since it is possible to suppress resonance.
(61) The present invention is not to be considered as being limited by the embodiments described above; it may be implemented in various different ways, provided that the scope of its gist is preserved. While, in the embodiments described above, the idling cylinders were set to predetermined piston positions by the engine stopping processing, it would also be possible to control the initial crank angle by controlling the first motor-generator 4 during the interval after stopping of the crankshaft 3a and before restarting thereof to rotate the crankshaft 3a so that the idling cylinders stop in predetermined piston positions.
(62) Moreover while, in the first embodiment, control was performed so that the piston positions of the idling cylinders come to be near their top dead centers, it would also be acceptable for the piston positions of the idling cylinders not to be near their top dead centers, provided that the cylinder volumes of the idling cylinders are smaller than their maximum volumes. In other words, it will be acceptable to control the piston positions of the idling cylinders so that they are somewhat removed from their top dead centers.
(63) If the internal combustion engine to which the present invention is applied is an internal combustion engine that is capable of changing over from reduced-cylinder operation to all-cylinder operation while the engine is stopped, then it would be acceptable to arrange for the internal combustion engine to be started in all-cylinder operation, if the engine stopping processing of the embodiments described above has not been implemented appropriately. Moreover, if the internal combustion engine to which the present invention is applied is an internal combustion engine that is capable of changing the number of idling cylinders while the engine is stopped, then it would be acceptable to arrange for the internal combustion engine to be started in all-cylinder operation, if the engine stopping processing of the embodiments described above has not been implemented appropriately. The number of cylinders of the internal combustion engine may be four or more; the number of cylinders of the internal combustion engine to which the present invention is applied is not to be considered as being particularly limited.
(64) The present invention could also be implemented for a hybrid vehicle in which an internal combustion engine and a single electric motor are combined.