ELECTROSURGICAL APPARATUS
20230210576 · 2023-07-06
Assignee
Inventors
Cpc classification
H02J7/0044
ELECTRICITY
International classification
A61B18/12
HUMAN NECESSITIES
A61B18/18
HUMAN NECESSITIES
Abstract
An electrosurgical apparatus is provided having a rechargeable power source which may be charged wirelessly. The apparatus comprises an oscillator for generating electromagnetic (EM) energy (e.g. radiofrequency energy or microwave frequency energy); a controller operable to select an energy delivery profile for the oscillator; a feed structure for conveying the electromagnetic energy to an output; a rechargeable power source arranged to supply power to the oscillator; and a receiver circuit comprising an inductive coupler configured to wirelessly receive power from a transmitter and supply received power to the rechargeable power source. The selection of an energy delivery profile may involve switching the oscillator on or off in one example, or may comprise more complex operation such as the selection of a pulse profile in some embodiments.
Claims
1. An electrosurgical apparatus comprising: an oscillator for generating electromagnetic energy; a controller operable to select an energy delivery profile for the oscillator; a feed structure for conveying the electromagnetic energy to an output; a rechargeable power source arranged to supply power to the oscillator; and a receiver circuit comprising an inductive coupler configured to wirelessly receive power from a transmitter and supply received power to the rechargeable power source, wherein the feed structure comprises a transformer, and wherein the inductive coupler comprises a secondary coil of the transformer.
2. (canceled)
3. (canceled)
2. An electrosurgical apparatus according to claim 1, wherein for every one turn of a primary coil of the transformer there are at least ten turns of a secondary coil of the transformer.
3. An electrosurgical apparatus according to claim 1, wherein the apparatus comprises a radiofrequency electromagnetic energy generator, and wherein the feed structure comprises a radiofrequency channel to convey the radiofrequency electromagnetic energy to the output.
4. An electrosurgical apparatus according to claim 1, wherein the apparatus comprises a microwave frequency electromagnetic energy generator, and wherein the feed structure comprises a microwave channel to convey the microwave frequency electromagnetic energy to the output.
5. An electrosurgical apparatus according to claim 1, wherein the rechargeable power source is a lithium-ion polymer battery.
6. An electrosurgical apparatus according to claim 1, further comprising a switching circuit operable to switch the rechargeable power source between a first mode for receiving power from the receiver circuit and a second mode for providing power to the oscillator.
7. An electrosurgical apparatus according to claim 6, wherein the controller is configured to operate the switching circuit.
8. An electrosurgical apparatus according to claim 1, wherein the receiver circuit is configured to allow wired charging of the rechargeable power source.
9. An electrosurgical apparatus according to claim 8, wherein the output forms a connector configured to receive energy for charging the rechargeable power source.
10. An electrosurgical apparatus according to claim 1, further comprising an electrosurgical instrument connected to receive electromagnetic energy from the output.
11. An electrosurgical apparatus according to claim 10, wherein the electrosurgical instrument is detachably connected to the output.
12. An electrosurgical apparatus according to claim 10 or claim 11, wherein the electro surgical instrument is a bipolar coaxial cutting tool.
13. An electrosurgical apparatus according to claim 1, wherein the electrosurgical apparatus comprises a housing which is adapted to be handheld by a user.
14. An electrosurgical system comprising: an electrosurgical apparatus according to any one of claim 1; and a transmitter for wirelessly providing power to the electrosurgical apparatus.
15. An electrosurgical system according to claim 14, wherein the transmitter comprises a transmitter circuit having an inductive coupler arranged to transmit power to the receiver circuit via inductive coupling.
16. An electrosurgical system according to claim 14 or, wherein the transmitter comprises a housing which is adapted to receive a portion of the electrosurgical apparatus.
17. An electrosurgical system according claim 14, further comprising a wired charger configured to form a wired electrical connection with the electrosurgical apparatus for providing wired power transfer to the electrosurgical apparatus.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0046] Features of the invention are now explained in the detailed description of examples of the invention given below with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION; FURTHER OPTIONS AND PREFERENCES
[0057] This invention relates to electrosurgical apparatus having a rechargeable power source which may be charged wirelessly.
[0058]
[0059] Other components such as amplifiers, power splitters and the like, for example as discussed above with respect to
[0060] A controller 14 is provided, which may be configured to perform many of the functions as discussed above with respect to
[0061] The electrosurgical apparatus 10 comprises a rechargeable power source 16 for supplying energy to the oscillator 12. For example, the rechargeable power source 16 may comprise a battery, such as a lithium-polymer battery, though any suitable rechargeable power supply may be considered, such as a capacitor or supercapacitor. As the electrosurgical apparatus 10 comprises an internal power source 16 which is rechargeable, the apparatus 10 is easily portable and more convenient when compared with apparatuses or generators which require mains power to operate. The present invention is particularly concerned with means for wirelessly charging the power source 16.
[0062] The oscillator 12 is connected to a coaxial cable 18 via a feed structure, wherein the feed structure may form part of the RF or microwave channel. The coaxial cable 18 is used to convey electrosurgical energy to an electrosurgical instrument (not shown). For example, the electrosurgical apparatus 10 may be used with a probe which is able to perform cutting, dissection, coagulation or ablation of biological tissue using the RF or microwave energy, and may be used to generate plasma for treating tissue or for sterilisation more generally (e.g. sterilisation of devices and machines).
[0063]
[0064] The electrosurgical apparatus 22 comprises an oscillator 26 for producing radiofrequency (RF) energy. A controller 28 is operable to select an energy delivery profile for the oscillator 26, as well as controlling other functions of the apparatus 22. For example, the controller 28 may be operable to turn the oscillator 26 off and on. A feed structure conveys the RF energy to a coaxial cable 30, which may be used to deliver the RF energy to an electrosurgical instrument. The feed structure comprises a transformer 32 to transfer the generated RF signal to the coaxial cable 30. In some embodiments, the feed structure may comprise a twisted pair cable to convey energy from a secondary coil of the transformer 32 to the coaxial cable 30. A feedback path 34 from the coaxial cable 30 is connected to the controller 28 to enable the controller 28 to monitor current and voltage of the RF signal which is conveyed to the output and adjust the output of the oscillator 26 accordingly. Other features of an
[0065] RF channel, for example as discussed above with respect to
[0066] In some examples, the receiver circuit 38 may additionally comprise a capacitor and, optionally, a resistor which may be connected in series or in parallel with the inductive coupler such that the receiver circuit forms a resonant inductive circuit. For example, for resonance at 400 kHz, a capacitance of 158 nF may be used (C=1/((2π×400×10.sup.3).sup.2×1×10.sup.−6), though any combination of capacitor and resistor may be chosen to obtain desirable resonant characteristics. For example, the receiver circuit 38 may be configured to resonate at any suitable frequency, and 400 kHz is given only by way of example. By providing a circuit and, optionally, a resistor in this way, the receiver circuit 38 may be configured to receive power from the transmitter 24 by resonant inductive coupling. Advantageously, the receiver circuit 38 may also comprise a rectifier and a regulator to convert a received voltage from AC to DC.
[0067] The inductive coupler is preferably positioned near a sidewall of a housing of the electrosurgical apparatus 22. In this way, the coil is positioned in a manner which ensures that, when the electrosurgical apparatus 22 is suitably positioned relative to the transmitter 24, substantially all of the magnetic field generated by the transmitter 24 passes through the secondary coil, maximising efficiency of power transfer between the transmitter 24 and the electrosurgical apparatus 52.
[0068] The transmitter 24 also comprises an inductive coupler 44 which is configured to receive power from a charging source 46 to generate an oscillating magnetic field and thereby induce a current in the corresponding inductive coupler of the receiver circuit 38. The charging source 46 may comprise mains power or a battery pack, for example. An example of a transmitter which may be used in the electrosurgical system 20 is shown in
[0069] In addition to monitoring current and voltage of the RF signal, the controller 28 may also be configured to monitor charging and discharging of the rechargeable power source 36. For example, the controller 28 may comprise a charge balancing circuit, an over temperature cut out and other features to form a battery management system to help maximise the life of the rechargeable power source 36. In an embodiment, the controller 28 may include a rectification circuit to convert a received voltage from AC to DC. It is to be understood that in some embodiments the coil of the receiver circuit 38 may have a different type of core to the coil of the transmitter 24. For example, one coil may have an air core and the other coil may have a solid core (e.g. iron powder/dust core). Alternatively, both cores may be the same, e.g. an air core or a solid core.
[0070]
[0071] The electrosurgical system 50 comprises an electrosurgical apparatus 52 and a transmitter 24. The transmitter 24 may be a transmitter 24 as shown in
[0072] In this embodiment, the electrosurgical apparatus 52 does not include a dedicated inductive coupler for wirelessly receiving power from the transmitter 24. Instead, a secondary coil of the transformer 32 is used to perform this function. The inductive coupler 44 of the transmitter 24 receives power from the charging source 26 to generate an oscillating magnetic field, and thereby induce a current in the second coil of the transformer 32. In some examples, a capacitor and, optionally, a resistor may be connected to the secondary coil of the transformer 32, either in series or in parallel, to form a resonant inductive circuit, as described above with respect to
[0073] Although not shown, additional circuitry such as chokes and capacitors may be connected to the primary and/or secondary coils of the transformer 32 to filter out electromagnetic interference (EMI) and improve switching characteristics. In certain embodiments, each of the primary and secondary coils of the transformer 32 may be an air-cored solenoid having a diameter of 25 mm and a length of 20 mm. The primary coil may have 15 turns, and the secondary coil may have 200 turns. A capacitor of around 158 nF may be connected to the secondary coil. In this way, the transformer 32 may have a tuned resonant frequency of 400 kHz, which is particularly suitable for use as a receiver for wireless charging, for example in combination with the transmitter 24. Of course, these parameters may be varied in any other suitable way to achieve a desired resonant frequency, which may be a frequency other than 400 kHz, and it is also envisaged that a tuned resonant frequency of 400 kHz may be achieved by using other values for the described parameters, or in another suitable way.
[0074] By using the secondary coil as a receiver for wireless charging, the larger number of turns compared with the primary coil means that a higher voltage can be obtained from a flux linked from the transmitter 24. Of course, the transformer 32 may comprise other core materials, preferably a magnetic material such as ferrite or an iron powder or dust.
[0075] By using the secondary coil of the transformer 32 for wireless charging of the power source 36 in this way, no dedicated wireless charging coil is required. This keeps the weight and size of the components of the electrosurgical apparatus 52 small, enabling portability and, in some examples, the electrosurgical apparatus 52 may be hand-held.
[0076] To allow the secondary coil of the transformer 32 to be used as an inductive coupler for wireless charging, the transformer 32 is preferably positioned near a sidewall of a housing of the electrosurgical apparatus 52. In this way, the secondary coil is positioned in a manner which ensures that, when the electrosurgical apparatus 52 is suitably positioned relative to the transmitter 24, substantially all of the magnetic field generated by the transmitter 24 passes through the secondary coil, maximising efficiency of power transfer between the transmitter 24 and the electrosurgical apparatus 52. The primary coil of the transformer 32 will receive a much lower induced voltage when charging than the secondary coil. However, in some examples, the controller 28 may comprise circuitry to protect components connected to the primary coil side of the transformer 32 when the apparatus is charging.
[0077]
[0078] The electrosurgical system 60 comprises an electrosurgical apparatus 62 and a transmitter 24. In this embodiment, the electrosurgical apparatus 62 comprises an oscillator 64 which is configured to generate microwave frequency electromagnetic (EM) energy for delivery to an electrosurgical instrument via a coaxial cable 30. The electrosurgical apparatus 62 therefore comprises a microwave channel between the oscillator 64 and the coaxial cable 30, but no RF channel. Features of a microwave channel as described above with respect to
[0079] The microwave channel comprises a circulator 66 connected to deliver microwave EM energy from the oscillator 64 to the coaxial cable 30 along a path between its first and second ports. A third port (not shown) of the circulator 66 may be connected to a reflected coupler to be absorbed in a power dump load, for example, as described above with respect to
[0080] The electrosurgical apparatus 62 comprises a receiver circuit 38 configured to recharge the rechargeable battery 36 using energy received from a transmitter 24 in substantially the same manner as described above with respect to
[0081]
[0082] The electrosurgical system comprises an electrosurgical apparatus 72 and a transmitter 24. In this embodiment, the electrosurgical apparatus 72 comprises both an RF oscillator 26 and a microwave frequency oscillator 64, which are each configured to supply energy to a coaxial cable 30. The electrosurgical apparatus therefore comprises an RF channel configured to convey RF energy from the RF oscillator 26 to the coaxial cable 30, and a microwave channel configured to convey microwave frequency energy from the microwave oscillator 64 to the coaxial cable 30. The RF channel and the microwave channel may each comprise components as discussed above with respect to
[0083] In this embodiment, the electrosurgical apparatus 72 may receive power wirelessly from the transmitter 24 for charging the battery 36 using a secondary coil of a transformer 32 on the RF channel, as described above with respect to
[0084] The electrosurgical system 70 thereby provides an electrosurgical apparatus 72 for delivering RF and/or microwave frequency EM energy, and which is rechargeable wirelessly. The electrosurgical apparatus 72 is therefore more convenient, and may be used in situations where a portable apparatus is advantageous.
[0085]
[0086] As seen in
[0087] The primary inductive coupler 110 comprises a series inductor-capacitor (LC) circuit having capacitor 106 and inductor 108. It is to be understood that the inductor 108 comprises a coil of wire, which in some embodiments may be wound on a core material. As such, the primary inductive coupler 110 is a resonant circuit. The specific values of the frequency of the oscillator 100, the capacitance of the capacitor 106 and inductance of the inductor 108 are chosen such that resonance occurs. Resonance may be set to occur based on parameters set by the physical geometry of the transmitter and receiver. In this way, the coil of the inductor 108 generates an oscillating magnetic field. The oscillating magnetic field may be used to induce a current in a corresponding inductive coupler within an electrosurgical apparatus as described above, and so recharge a rechargeable power source 36. It is to be understood that the inductive coupler 110 may be a non-resonant inductive coupler in some embodiments.
[0088] In certain embodiments, the primary inductive coupler 110 is located near a sidewall of a housing of the transmitter 24 to ensure that substantially all of the magnetic field generated by the transmitter 24 passes through the receiver coil of an electrosurgical apparatus (such as described above with respect to
[0089]
[0090] The electrosurgical apparatus 82 may be an electrosurgical apparatus as described above with respect to any of
[0091] The outer surface of the housing, and in particular the control panel 86, may also contain other visual displays, for example a battery status indicator, which may be provided by a screen or by an LED, for example. The battery status indicator allows a user to see the amount of charge left within the rechargeable battery and so indicates when charging may be needed, or when the battery is fully charged or is charging, for example. Other visual displays or indicators, or audible, vibrational or haptic transducers may be present on the housing 84 or within the apparatus 82 as appropriate.
[0092] As shown in
[0093] The electrosurgical apparatus 82 further comprises an electrosurgical instrument 90 which may be used to perform electrosurgery. For example, the electrosurgical instrument 90 may be used to cut and/or ablate biological tissue. The instrument 90 is connected to an output of the circuit within the housing 84, for example as discussed above with respect to
[0094] The transmitter 92 is provided as a docking station or cradle for the electrosurgical apparatus 82, and transmits energy wirelessly to the electrosurgical apparatus 82 for charging a battery thereof. The transmitter 92 comprises a housing 94, an upper surface of which is adapted to receive the electrosurgical apparatus 82 when the apparatus 82 is not in use. The housing 94 may contain a circuit as shown in
[0095] As shown in
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[0098] In this embodiment, the electrosurgical apparatus 200 comprises two oscillators. A first oscillator provides microwave frequency energy via a microwave channel and the input MW (the input MW may form part of the microwave channel). A second oscillator provides RF energy via an RF channel and inputs PRI_1, PRI_2 (the inputs PRI_1 and PRI_2 may form part of the RF channel). The RF channel comprises a transformer having a primary coil (L4) and a secondary coil
[0099] (L5), which function in a similar manner as described with respect to
[0100] The microwave channel and the RF channel are each connected to the output (CONNECTOR, GND) in order to supply microwave and/or RF energy to an electrosurgical instrument, for example. In some embodiments the output (CONNECTOR, GND) may comprise a QMA connector or the like. A choke (X2) and a capacitor (C5) form an example of a combiner circuit which allows energy from both the microwave channel and the RF channel to reach the output (CONNECTOR, GND) while also preventing microwave energy reaching the RF channel and RF energy reaching the microwave channel. For example, the choke (X2) may be a quarter-wave short-circuit which may be implemented as a microstrip, a stripline, or a cavity resonator.
[0101] It is to be understood that the RF channel and the microwave channel may include one or more additional components, as described above with reference to
[0102] Although a controller is not directly shown, sensing circuitry is indicated (CPL, V_SENSE, I_SENSE, GND) which is connected to a controller to allow the controller to monitor the RF or microwave energy which is delivered and/or reflected. A coupler (X1) is present on the microwave channel to allow the controller to sense the microwave power (CPL); the coupler (X1) is not sensitive to RF power. A capacitor (C5) ensures that RF power is prevented from reaching the microwave oscillator and the coupler (X1) due to its high impedance. A RF current-sensing circuit is formed by a transformer having a primary winding (L3) and a secondary winding (L6), a resistor (R1) and, optionally, a DC blocking capacitor (C1)—the RF current-sensing circuit is used to sense a proportion of the RF current flowing to the connector (CONNECTOR, GND) and is not sensitive to microwave power. A RF voltage-sensing circuit is formed by a potential divider connected to the RF channel and comprising two resistors (R9, R10) and, optionally, a DC blocking capacitor (C4)—the RF voltage-sensing circuit measures a proportion of the RF output voltage. The RF current-sensing circuit (L3, L6, R1, C1), RF voltage-sensing circuit (R9, R10, C4) and the microwave power sensing coupler (X1) are not essential to the operation of the charging system (either wired or wireless charging) and are shown only as an example to demonstrate how the circuit may be arranged to allow the control to monitor RF and/or microwave delivery.
[0103] The electrosurgical apparatus 200 also comprises a receiver circuit, which is connected to a rechargeable power source (not shown) via connection CHG. The receiver circuit is configured to allow charging by means of a wired or a wireless connection. The receiver circuit includes the secondary coil (L5) which forms an inductive coupler for wirelessly receiving power from the transmitter 210. The receiver circuit also includes the output (CONNECTOR, GND) for receiving power via a wired connection from the wired charger 220. It is to be understood that the receiver circuit may include one or more additional components as described above with reference to the previous figures.
[0104] A transmitter 210 comprises a power source (V2) and a transmitting inductive coupler (L1), which may be used to induce a current in the secondary coil (L5) of the transformer on the RF channel to allow wireless charging in substantially the manner described above with respect to
[0105] A wired charger 220 comprises a power source (V3) and a pair of contacts (CONNECTOR, GND). The power source (V3) may be mains power, for example, or may be a power source (e.g. a battery) internal to the wired charger 220. The wired charger 220 is configured to deliver energy into the electrosurgical apparatus 200 and to the receiver circuit via a connector formed by the output (CONNECTOR, GND). In other embodiments, the electrosurgical apparatus 200 may comprise one or more additional contacts which are configured to couple with the wired charger 220 to deliver energy to the receiver circuit. The current provided from the wired charger (220) is prevented from reaching the microwave channel by the capacitor (C5).
[0106] It is to be understood that in one version of
[0107] The features disclosed in the foregoing description, or in the following claims, or in the accompanying drawings, expressed in their specific forms or in terms of a means for performing the disclosed function, or a method or process for obtaining the disclosed results, as appropriate, may, separately, or in any combination of such features, be utilised for realising the invention in diverse forms thereof.
[0108] While the invention has been described in conjunction with the exemplary embodiments described above, many equivalent modifications and variations will be apparent to those skilled in the art when given this disclosure. Accordingly, the exemplary embodiments of the invention set forth above are considered to be illustrative and not limiting. Various changes to the described embodiments may be made without departing from the spirit and scope of the invention.
[0109] For the avoidance of any doubt, any theoretical explanations provided herein are provided for the purposes of improving the understanding of a reader. The inventors do not wish to be bound by any of these theoretical explanations.
[0110] Throughout this specification, including the claims which follow, unless the context requires otherwise, the words “have”, “comprise”, and “include”, and variations such as “having”, “comprises”, “comprising”, and “including” will be understood to imply the inclusion of a stated integer or step or group of integers or steps but not the exclusion of any other integer or step or group of integers or steps.
[0111] It must be noted that, as used in the specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the context clearly dictates otherwise. Ranges may be expressed herein as from “about” one particular value, and/or to “about” another particular value. When such a range is expressed, another embodiment includes from the one particular value and/or to the other particular value. Similarly, when values are expressed as approximations, by the use of the antecedent “about,” it will be understood that the particular value forms another embodiment. The term “about” in relation to a numerical value is optional and means, for example, +/−10%.
[0112] The words “preferred” and “preferably” are used herein refer to embodiments of the invention that may provide certain benefits under some circumstances. It is to be appreciated, however, that other embodiments may also be preferred under the same or different circumstances. The recitation of one or more preferred embodiments therefore does not mean or imply that other embodiments are not useful, and is not intended to exclude other embodiments from the scope of the disclosure, or from the scope of the claims.