Weaving machine with an apparatus as well as method for holding, feeding and inserting weft threads in a loom shed
10472745 ยท 2019-11-12
Assignee
Inventors
Cpc classification
D03D47/34
TEXTILES; PAPER
International classification
D03D47/34
TEXTILES; PAPER
D03D47/12
TEXTILES; PAPER
Abstract
Apparatus and method for holding and feeding weft threads to the gripper of a weaving machine with drives, with which clamps for the weft threads are moved on motion paths into respectively a feed position, a transfer position and a ready position. The motion path of each clamp comprises a shape that is closed in itself. In that regard, the motion beginning of at least one of the clamps out of its ready position into its feed position takes place in a time segment that extends from the beginning of the beat-up motion of the weaving reed until the beat-up of the previously inserted weft thread against the beat-up line of the weaving machine.
Claims
1. Weaving machine with an apparatus (5) for holding and feeding weft threads (1, 2) to a gripper (6) of the weaving machine with a first and a second clamp (11, 12) for clamping the weft threads (1, 2), as well as with respectively one drive (25, 29) for each one of the two clamps, with which the two clamps (11, 12) are movable independently of one another along motion paths (35, 36) into respectively a feed position (16, 19), a transfer position (17, 20) and a ready position (18, 21), wherein these three positions are arranged on an insertion side of the weaving machine and wherein the respective feed positions (16, 19) of the clamps (11, 12) are arranged in an area between a running path of the gripper (6) and an extension of a beat-up line (10) of a weaving reed (9) of the weaving machine and wherein the respective transfer positions (17, 20) of the clamps (11, 12) are arranged in an area of the extension of the beat-up line (10) and wherein the respective ready positions (18, 21) of the clamps are arranged in an area above the respective feed position and the transfer position (16, 19; 17, 20), characterized in that the drives (25, 29) of the clamps are embodied and arranged on the weaving machine in such a manner so that the motion path (35, 36) of each clamp comprises a shape that is closed in itself, wherein each clamp (11, 12) is movable by means of the associated drive (25, 29) into the three positions arranged one after another along the respective motion path (35, 36), namely the feed position (16, 19), the transfer position (17, 20) and the ready position (18, 21), and that the respective clamp (11, 12) is movable from its ready position (18, 21) into its feed positions (16, 19) without thereby coming into its intermediately located transfer position (17, 20).
2. Weaving machine with an apparatus (5) according to claim 1, in which the drives (25, 29) of the clamps are configured in such a manner so that the motion paths (35, 36) of the clamps respectively extend in motion planes.
3. Weaving machine according to claim 1, in which the drive (25, 29) of each clamp is respectively arranged on an own housing or a carrier plate (24, 28).
4. Weaving machine according to claim 3, in which modules (33, 34) with a drive (25, 29), a housing (24, 28) and a clamp (11, 12) are arranged in such a manner on the weaving machine so that the motion planes of the clamps (35, 36) with respect to the warp direction of the weaving machine are bent by an angle that lies in a horizontal plane of the weaving machine.
5. Weaving machine according to claim 3, in which modules (33, 34) with a drive (25, 29), a housing (24, 28) and a clamp (11, 12) are arranged in such a manner on the weaving machine so that the motion planes of the clamps (35, 36) among one another are bent by an angle that lies in a vertical plane of the weaving machine extending in the weft direction.
6. Weaving machine according to claim 1, in which electronic adjusting means or programming means are present, with which the motion beginning of the clamps (11, 12) from its respective ready position (18, 21) into its respective feed position (16, 19) in the weaving cycle of the weaving machine is adjustable or programmable.
7. Module (33, 34) for holding and feeding a weft thread (1, 2) to the gripper (6) of a weaving machine with a housing or a carrier plate (24, 28), as well as with a clamp (11, 12) for the weft thread (1, 2), as well as with a drive (25, 29), with which the clamp (11, 12) is movable along a motion path (35, 36) into various different positions (16-18, 19-21), characterized in that the drive (25, 29) includes a jointed transmission or linkage mechanism, which is embodied in such a manner so that the motion path (35, 36) of the clamp comprises a shape that is closed in itself, so that by means of the drive the clamp (11, 12) is movable into three positions (16-18, 19-21) arranged one after another along the motion path (35, 36), and the clamp (11, 12) is movable from the last one of these three positions into the first one of these three positions without thereby coming into the intermediately located second position.
8. Module (33, 34) according to claim 7, in which the drive (25, 29) includes a motor (43) and in which the jointed transmission or linkage mechanism comprises a crank (38), which is drivable by the motor (43), furthermore with a push rod (23, 27), which is connected with the crank (38) and which is slidably supported in a slide joint (37), wherein the slide joint (37) is supported in a rotation point (39) with respect to the housing (24, 28) of the module (33, 34), furthermore with a clamp (11, 12) for the weft thread, wherein the clamp (11, 12) is mounted on the push rod (23, 27).
9. Module (33, 34) according to claim 8, in which the push rod (23, 27) includes a pneumatic cylinder (41) with a pneumatic piston (45) and with a piston rod (46), wherein the clamp (11, 12) is connected with the piston rod (46) in such a manner so that the clamp (11, 12) can be opened and closed by actuating the pneumatic cylinder (41).
10. Method for holding, feeding and inserting weft threads (1, 2) in a loom shed (7) of a weaving machine, wherein at least two weft threads (1, 2) and at least one gripper (6) for the insertion of the weft threads (1, 2) are present, as well as with at least one first and one second clamp (11, 12) as well as with at least one first and one second drive (25, 29), with which the clamps are moved independently of one another on different motion paths (35, 36) into different positions (16-18, 19-21), furthermore with means (15) for cutting the inserted weft thread (1, 2), wherein successive weaving cycles of the weaving machine include the following method steps: moving the first clamp (11) with an end of first weft thread (1) clamped therein out of a ready position (18) of the first clamp into a feed position (16) of the first clamp; grasping the first weft thread (1) by the gripper (6); inserting the first weft thread (1) into the loom shed (7); moving the first clamp (11) into a transfer position (17) of the first clamp; beating-up the first weft thread (1) against a beat-up line (10) of the weaving machine by means of a beat-up motion of a weaving reed (9); taking over the first weft thread (1) by the first clamp (11); cutting the first weft thread (1) so that a new first weft thread end arises; moving the first clamp (11) with the new end of the first weft thread (1) clamped therein out of the transfer position (17) of the first clamp into the ready position (18) of the first clamp; moving the second clamp (12) with an end of a second weft thread (2) clamped therein out of a ready position (21) of the second clamp into a feed position (19) of the second clamp; grasping the second weft thread (2) by the gripper (6); inserting the second weft thread (2) into the loom shed (7); moving the second clamp (12) into a transfer position (20) of the second clamp; beating-up the second weft thread (2) against the beat-up line (10) of the weaving machine by means of a beating-up motion of the weaving reed (9); taking over the second weft thread (2) by the second clamp (12); cutting the second weft thread (2) so that a new second weft thread end arises; moving the second clamp (12) with the new end of the second weft thread (2) clamped therein out of the transfer position (20) of the second clamp into the ready position (21) of the second clamp; wherein the method is characterized in that the drives (25, 29) of the clamps are embodied and arranged on the weaving machine in such a manner so that the motion path (35, 36) of each clamp comprises a shape that is closed in itself, and that each clamp (11, 12) is moved by means of the associated drive (25, 29) into three positions arranged one after another along the respective motion path (35, 36), namely the feed position (16, 19), the transfer position (17, 20) and the ready position (18, 21), and that the respective clamp (11, 12) is moved from the ready position (18, 21) into the feed positions (16, 19) without thereby coming into the intermediately located transfer position (17, 20), wherein the motion beginning of the motion of at least one of the two clamps (11, 12) out of its ready position (18, 21) into its feed position (16, 19) in the weaving cycle of the weaving machine lies in a time segment that extends from the beginning of the beat-up motion of the weaving reed (9) until the beat-up of the previously inserted weft thread (1, 2) against the beat-up line (10) of the weaving machine.
Description
DESCRIPTION OF THE DRAWINGS
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ADVANTAGEOUS EMBODIMENTS OF THE INVENTION
(13) The
(14) The
(15) In the illustration according to the
(16) Starting from the position in the
(17) It is also possible to support or assist the introduction of the weft thread 2 into the clamp 12 in the transfer position 20 by an upwards motion of the clamp 12. Thereby the weft thread 2 is grasped by the clamp 12. Also conceivable are additional thread guide elements that press the weft thread 2 actively into the clamp 12 in the transfer position 20. The same applies analogously for the sequence or progression of the transfer of the weft thread 1 by the clamp 11.
(18) After the second weft thread 2 has been grasped by the second clamp 12, this clamp is closed. Next, the second weft thread 2 is cut between the second clamp 12 and the insertion-side fabric edge 14 by a cutting device 15 embodied as a weft thread scissors. Thereupon, the second clamp 12 with the new end of the second weft thread 2 is brought into the ready position 21 of the second clamp 12 (see
(19) The
(20) For the invention it is also not significant whether the gripper 6 transports the weft thread 1, 2 over the entire width of the woven fabric 13 through the loom shed 7, or whether the weft thread 1, 2 is transferred in the middle of the weaving machine from a bringer-gripper to a taker-gripper, in order to be taken by it over the rest of the way through the loom shed 7.
(21) The
(22) The individual modules 33, 34 for holding and feeding respectively a weft thread 1, 2, as provided in the scope or context of the invention, are fundamentally constructed in a similar or same-type manner, although presently are arranged pair-wise mirror-symmetrically offset on the weaving machine.
(23) A clamp 11 is located in the module 33 at the bottom end of a vertically slidable push rod 23. This push rod 23 is a part of a drive 25, which brings the clamp 11 on a motion path 35 into various different positions 16, 17, 18. The drive 25 is presently embodied in the manner of a slider crank mechanism or crank-and-rod drive. Several parts of the drive 25 are accommodated in a housing 24. The drive 25 includes a slide joint 37 that is rotatably supported in the housing 24, a crank 38 and a push rod or connecting rod 23 that is supported rotatably on the crank 38 and slidably on the slide joint 37. The push rod 23, which carries the clamp 11, is slidable in the slide joint 37. The slide joint 37 is rotatable about a rotation point 39 with respect to the housing 24. Compressed air 40 can be supplied via the slide joint 37, with the aid of which compressed air a small pneumatic cylinder 41 in the interior of the push rod 23 can be actuated (see
(24) The module 33 for holding and feeding the first weft thread 1 is connected with an electronic control unit 44 for the drive 25 of the clamp 11 and for the actuation of the pneumatics for opening the clamp 11. This electronic control unit 44 for the clamp 11 is connected with a non-illustrated controller of the weaving machine and with a compressed air source outside of the weaving machine. Data can be exchanged between the controller of the weaving machine and the controller of the clamp 11. These data include, for example, also informations about the momentary position of the various different moving parts in the weaving cycle as well as about the rotational speed of the weaving machine. Furthermore, devices for adjusting or programming the control unit 44 for the clamp 11 are present on the control unit 44 for the clamp 11 or on the controller of the weaving machine. Via these devices, there is also achieved a specification of the motion beginning or start of the clamp 11 out of one of its predefined positions 17 to 19 into a different predefined position 17 to 19. Furthermore, with these devices for adjusting the clamps 11, the time points for opening and closing the clamp in the weaving cycle can also be prescribed. Also the rotation direction of the drive 25 or the motion direction of the clamp 11 on its motion path 35 can be specified via the control unit 44 and the devices for adjusting or programming the clamp 11.
(25) The motor 43, which drives the module 33 for holding and feeding weft threads, is mounted outside of the housing 24 and is connected via a non-illustrated shaft with the crank 38 in the interior of the housing 24. Details of the clamp 11 are illustrated in the
(26) In the
(27)
(28) TABLE-US-00001 16 feed position of the first clamp 17 transfer position of the first clamp 18 ready position of the first clamp 19 feed position of the second clamp 20 transfer position of the second clamp 21 ready position of the second clamp
(29) In the embodiment described here, two modules 33, 34 for holding and feeding a weft thread are tilted or inclined relative to one another in a fan-shaped manner. The motion planes are bent or angled among one another by an angle that lies in a vertical plane of the weaving machine extending in the weft direction. As one can see in
(30) The
(31) The motions of the clamps 11, 12 are now controlled in the weaving cycle so that the thread crossings of the threads 1, 2, which are kinematically necessitated and which were described further above, cannot lead to an interference in the weaving process. For this purpose, presently in the sequence or progression according to case A), the motion beginning of the first clamp 11 out of its ready position 18 into its feed position 16 in the weaving cycle of the weaving machine is adjusted or programmed so that the motion beginning takes place approximately 10 degrees before the beat-up of the immediately previously inserted second weft thread 2 against the interlacing point. Thereby it is achieved that the first weft thread 1 first crosses the course or path of the immediately previously inserted second weft thread 2 after this second weft thread 2, during the transport by the weaving reed 9 in the direction toward the beat-up line 10, has been moved under and past the first weft thread 1 clamped in the first clamp 11 (see
(32) In the present example, for the sequence or progression according to case A), however also other values can be adjusted or set for the motion beginning of the first clamp 11, if this is necessitated by the geometric relationships, the rotational speed of the weaving machine or the type of the gripperand/or weaving reed motion. In principle it is of course also possible with the present arrangement, to adjustingly set a motion beginning of one clamp out of its ready position into the feed position, which only takes place after the beating-up of the immediately previously inserted weft thread. The advantages according to the invention are, however, then only partially achievable.
(33) In
(34) In enlarged views, the
(35) TABLE-US-00002 Reference numbers 1 first weft thread 2 second weft thread 3 weft thread supply 4 apparatus for selecting weft threads 5 apparatus for holding and feeding weft threads 6 gripper 7 loom shed 8 warp threads 9 weaving reed 10 beat-up line or interlacing point 11, 11 first clamp or clip 12 second clamp or clip 13 woven fabric 14 fabric edge 15 cutting device 16 feed position of the first clamp 17 transfer position of the first clamp 18 ready position of the first clamp 19 feed position of the second clamp 20 transfer position of the second clamp 21 ready position of the second clamp 22 thread eyes of the apparatus for selecting weft threads 23 first push rod or connecting rod 24 first housing 25 first drive 27 second push rod or connecting rod 28 second housing 29 second drive 30 guide rail for the gripper 31 clamp element of the gripper 32 gripper rod or rapier 33 module for holding and feeding a first weft thread 34 module for holding and feeding a second weft thread 35 motion path of the first clamp 36 motion path of the second clamp 37 slide joint 38 crank 39 rotation point of the slide joint in the housing 40 compresses air 41 pneumatic cylinder 42 rotation joint of the crank 43 motor 44 control unit for the clamps 45 piston of the pneumatic cylinder 46 piston rod 47 spring on the piston 48 opening for compressed air