Respiratory apparatus
11547820 · 2023-01-10
Assignee
Inventors
- Barton John Kenyon (Sydney, AU)
- Renee Frances Flower (Sydney, AU)
- Enrico Brambilla (Irvine, CA, US)
- Philip Rodney Kwok (Sydney, AU)
Cpc classification
F04D29/664
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/4206
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/281
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/164
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/004
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/0673
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
A61M16/00
HUMAN NECESSITIES
A61M16/08
HUMAN NECESSITIES
F04D17/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D25/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D29/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D17/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04D27/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A head-mountable flow generator is configured to deliver a flow of breathable gas at a continuously positive pressure with respect to ambient air pressure to a patient interface in communication with an entrance to a patient's airways including at least an entrance of the patient's nares, while the patient is sleeping, to ameliorate sleep disordered breathing. The flow generator includes a motor, an impeller assembly and housing that encases the motor and the impeller assembly. The housing is configured to be mounted on the patient's head and comprises an inlet to receive the flow of breathable gas and a pair of opposing outlets to deliver the flow of breathable gas. In addition, the impeller assembly is configured to pressurize the flow of breathable gas received from the inlet, and the housing is configured to convey the pressurized flow of breathable gas through both outlets.
Claims
1. A respiratory apparatus configured to supply pressurized respiratory gas to a patient's airways, the respiratory apparatus comprising: a flow generator configured to be mounted on a patient's head and comprising a blower assembly enclosed within a housing, the housing comprising a pair of outlet ports on opposite sides of the housing, the outlet ports being configured to discharge the flow of respiratory gas pressurized by the blower; a patient interface configured to sealingly engage the patient's face; and a pair of conduits extending along the sides of the patient's face and connecting the flow generator to the patient interface to deliver the pressurized flows of respiratory gas to the patient interface; and headgear configured to hold each conduit against the patient's face wherein each conduit is connected to a respective one of the outlet ports by a respective connector, and wherein each of the connectors is configured to reduce the transmission of and/or isolate vibrations generated by the flow generator.
2. The respiratory apparatus of claim 1, wherein the connectors are soft grommets.
3. The respiratory apparatus of claim 1, wherein the connectors are bellows-type connectors.
4. The respiratory apparatus of claim 1, wherein the conduits are formed of soft material configured to reduce and/or isolate vibrations generated by the flow generator.
5. The respiratory apparatus of claim 4, wherein the conduits are formed of silicone rubber.
6. The respiratory apparatus of claim 1, wherein the flow generator is configured to allow the patient to sleep on their side without the position of the flow generator on the patient's head being disturbed.
7. The respiratory apparatus of claim 1, wherein a head-engaging side of the flow generator is curved from a posterior side to an anterior side.
8. The respiratory apparatus of claim 7, wherein the head-engaging side of the flow generator is curved in a lateral direction from a right side to a left side.
9. The respiratory apparatus of claim 1, wherein the patient interface is a full face mask or a nasal mask.
10. The respiratory apparatus of claim 1, wherein the patient interface comprises nasal pillows.
11. The respiratory apparatus of claim 1, wherein the blower comprises an impeller.
12. A respiratory apparatus configured to supply pressurized respiratory gas to a patient's airways, the respiratory apparatus comprising: a flow generator comprising a blower enclosed by a housing with a pair of outlet ports, the blower being configured to pressurize the flow of respiratory gas, each outlet port being configured to discharge the pressurized flow of respiratory gas; a patient interface configured to sealingly engage the patient's face and comprising a pair of gas inlets; a pair of conduits extending along the sides of the patient's face, each conduit connecting a respective one of the outlet ports to a corresponding one of the patient interface gas inlets to deliver the pressurized flow of respiratory gas from the flow generator to the patient interface; and headgear attached to the flow generator and the conduits and configured to secure the flow generator, the patient interface, and the conduits to the patient's head, wherein each outlet port comprises a respective connector configured to connect a respective one of the pair of conduits to a corresponding outlet port, and wherein each of the connectors is configured to reduce the transmission of and/or isolate vibrations generated by the flow generator.
13. The respiratory apparatus of claim 12, wherein the connectors are soft grommets.
14. The respiratory apparatus of claim 12, wherein the connectors are bellows-type connectors.
15. The respiratory apparatus of claim 12, wherein the conduits are formed of soft material configured to reduce and/or isolate vibrations generated by the flow generator.
16. The respiratory apparatus of claim 12, wherein each conduit comprises a headgear connector configured to receive a respective headgear strap of the headgear.
17. The respiratory apparatus of claim 16, wherein the headgear connectors are located at midpoints on the conduits.
18. The respiratory apparatus of claim 12, wherein the gas outlets of the flow generator are located on opposite sides of the flow generator.
19. The respiratory apparatus of claim 12, wherein the majority of the flow generator is located posterior to the gas outlets.
20. The respiratory apparatus of claim 12, wherein the gas outlets are positioned at midpoints on opposing side surfaces of the flow generator.
21. The respiratory apparatus of claim 12, wherein the patient interface comprises a full face mask, a nasal mask, or nasal pillows.
22. The respiratory apparatus of claim 12, wherein the blower comprises an impeller.
23. The respiratory apparatus of claim 12, wherein the outlet ports are located on opposite sides of the housing.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The accompanying drawings facilitate an understanding of the various embodiments described herein. In such drawings:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
DETAILED DESCRIPTION OF ILLUSTRATED EMBODIMENTS
(23) The following description is provided in relation to several embodiments which may share common characteristics and features. It is to be understood that one or more features of any one embodiment may be combinable with one or more features of the other embodiments. In addition, any single feature or combination of features in any of the embodiments may constitute additional embodiments.
Respiratory Apparatus First Embodiment
(24) Referring to
(25) The flow generator 4 delivers a flow of pressurized breathable gas through delivery tubes or conduits 8 which are connected to the flow generator housing 6 for receipt of the flow of pressurized breathable gas. The flow of pressurized breathable gas is delivered by the delivery conduits 8, which extend from the flow generator housing 6 along the sides of the face of the patient 2, to a patient interface 10 that is in contact with the nasal passageways of the patient 2. As shown in
(26) The conduits 8 may be formed of soft material, for example silicone rubber, to isolate vibrations from the flow generator 4. The conduits 8 may also be connected to the flow generator by a connector configured to isolate vibrations, for example a soft grommet or a bellows type connector. The conduits 8 may also be the conduits as disclosed in U.S. Patent Application Publication 2008/0060649 A1, the entire contents being incorporated herein by reference.
Respiratory Apparatus Second Embodiment
(27) Referring to
(28) Referring to
(29) The lithium polymer battery may have a life cycle of approximately 500 charges. The flow generator housing 6 may be provided with a docking station configured to charge the battery when the housing 6 is placed in the station.
(30) Flow Generator and Blower Assembly
(31) Referring to
(32) Referring to
(33) The electric motor 44 includes a shaft 45 that extends from opposite sides of the electric motor 44. The shaft 45 may be generally coincident with an axis of the motor 44. A first impeller 36 is connected to the shaft 45 for rotation with the shaft upon actuation of the electric motor 44. A second impeller 42 is connected to the opposite side of the shaft 45 and thus the opposite side of the motor for rotation with the shaft 45 upon actuation of the electric motor 44. The motor 44 may be selected from a variety of commercially available motors, for example from the motors supplied by Maxon Motor of Switzerland.
(34) Upon actuation of the electric motor 44, the shaft 45 rotates and causes rotation of the first impeller 36 and the second impeller 42. As shown in
(35) The inlet 26 of the blower assembly 22 has an axis that is generally coincident with the axis of the electric motor 44. The axis of the first outlet 28 and the axis of the second outlet 30 are generally tangential to circumference of the housings 24, 34 and generally perpendicular to the axis of the blower assembly 22 and/or the motor 44. The use of the axially coincident inlet 26, the tangential outlets 28, 30, and the two impellers 36, 42 provides a flow path that is folded back on itself, as shown in
(36) The flow F extends radially inwardly along the stator 38 generally up to the outer circumference of the motor 44. The flow F then extends along a fifth section that extends generally axially with respect to the axis of the motor 44 and along the motor in generally the same direction as the first section. The fifth section of the flow F may be defined between the motor 44 and the inner circumference of the middle housing 40. The flow F then extends a long a sixth section and is directed radially outwardly with respect to the axis of the motor 44 by the second impeller 42. Accordingly, the flow F is folded back on itself at least once, and possibly a second time, i.e. from a radial inward direction along stator 38 and along the fourth section to a radial outward direction along the second impeller 42 and the sixth section. At the outer circumferential end of the second impeller 42 the flow F extends, along a seventh section, generally axially upwardly towards the first and/or second outlet 28, 30. Thus the flow F is folded back on itself at least once, and possibly three times. The flow path F may be meandering. It should be appreciated that the description of the flow F relates to the cross sectional views shown in
(37) The outlets 28, 30 may be elliptical or oval. The use of elliptical or oval outlets reduces, or minimizes, the size of the outlets and allows the axial dimension, i.e. height, of the blower assembly 22 to be reduced, or minimized. The use of elliptical or oval outlets provides a sufficient cross sectional area to permit the flow to exit the blower assembly and also reduces sharp corners in the blower assembly. As shown, for example in
(38) Referring to
(39) As shown in
(40) Referring to
(41) Referring to
(42) The blower assembly may have a width of about 45-60 mm, for example about 50-55 mm, as another example about 52 mm, and a height of about 20-30 mm, for example about 23-27 mm, as another example about 25 mm. The motor may have a width of about 15-25 mm, for example about 17-23 mm, as another example about 20 mm, and a height of about 15-20 mm, for example about 17 mm. The motor may be brushless and deliver about 1-5 W shaft power, for example about 3 W. The motor may weigh about 10-20 g, for example about 13-17 g, as another example about 15 g. The blower assembly may provide a flow of about 40-601/min., for example about 45-551/min, as another example about 50 l/min., at a pressure of about 2-12 cm H.sub.2O, for example about 4-8 cm H.sub.2O, as another example about 6 cm H.sub.2O. It should be appreciated that these flow and pressure ranges are examples and the flow generator may be scaled to provide flow and pressure ranges other than the examples provided herein.
(43) The housing of the blower assembly may be configured to suppress noise generated by the motor 44. For example, a gel layer may be provided between the upper housing 24 and the lower housing 34, and/or a gel layer may be provided between the stator 38 and the motor 44 to damp vibrations and/or noise generated by the motor 44.
(44) Other modifications that may be made to the blower assembly include providing bearings to the housing 24, 34 instead of the motor 44, as disclosed in U.S. Patent Application Publication 2008/0304986 A1, the entire contents of which are incorporated herein by reference, adding a magnet(s) to the impeller(s), and/or configuring the motor as an axial gap motor, for example as disclosed in WO 2007/134405 A1, the entire contents of which are incorporated herein by reference.
(45) It should also be appreciated that other flow generator and blower assemblies may be used in the sample embodiments discussed herein. For example, the flow generator and blower assemblies disclosed in U.S. application Ser. Nos. 29/274,504, 29/274,505, and 29/274,506, each filed Apr. 27, 2007, and WO 2007/048206 A1, the entire contents of each being incorporated herein by reference, may be used. As another example, the flow generator and blower assemblies disclosed in U.S. application Ser. Nos. 29/274,504, 29/274,505, and 29/274,506, filed Apr. 27, 2007, 2006, and WO 2007/048205 A1, the entire contents of which are incorporated herein by reference, may be used.
Respiratory Apparatus Third Embodiment
(46) Referring to
(47) Power is provided to the flow generator 4 by a power supply and controller 66 that is connected to the flow generator 4 by an electrical connector 68, for example a cable. The power supply/controller 66 may be configured to be docked in a battery charger, or may include an attachment that allows for charging of the power supply and controller from a voltage source, for example a common household 120 volt AC socket, or a 12 volt car battery charging outlet. The remaining configuration and features of the flow generator and blower assembly, respectively, may correspond to those discussed and shown with respect to the preceding and following embodiments.
Respiratory Apparatus Fourth Embodiment
(48) Referring to
(49) The flow generator may be provided in the headgear 80, for example in the head covering portion 88. The power supply (e.g. the battery, or batteries, including the flexible cells) and the control electronics (e.g. the voltage regulator and/or the motor controller) may also be provided in the headgear 80, for example in the head covering portion 88 or the ear covering portion(s) 82. The flow generator, the power supply and the control electronics may be encased in foam or other cushioning material to improve the comfort of the headgear. The battery cells may be distributed about the headgear 80 to spread the weight of the power supply throughout the headgear to improve comfort, reduce, or minimize the height of the apparatus, and increase, or maximize, the stability of the apparatus.
Respiratory Apparatus Fifth Embodiment
(50) Referring to
(51) As shown in
(52) As shown in
(53) The flow generator housing 6 may be configured to support the blower assembly 22, the power source 20, e.g. the battery or battery pack, and control circuitry for operation of the electric motor of the blower assembly.
(54) Referring to
(55) In the sample embodiments described above, the flow generator may be turned on and off using a switch. It should also be appreciated that the flow generator may be turned on using ResMed's SMART START® control.
(56) Respiratory Apparatus Sound Levels
(57) The sample embodiments of the respiratory apparatus disclosed herein may be configured so that the noise level is sufficiently low to allow patients to sleep. In general, typical flow generators are often configured such that the sound power emitted is about 25 dB based on testing 1 meter away at the front of the device. However, the sample embodiments of the respiratory apparatus disclosed herein are configured to be placed on the user's person, e.g. on the head, an arm, the chest. This proximity of the flow generator to the user may result in an increased sound level experienced by the user, for example by about 10 dB(A). In addition, the sample embodiments disclosed herein may include less insulation around the blower assembly of the flow generator, which may further increase the sound level experienced by the user, for example by about another 10 dB(A). For comparison, a flow generator such as that disclosed in U.S. Patent Application Publication 2008/0304986 A1, the entire contents of which are incorporated herein by reference, comprising no insulation emits about 52 dB(A) sound power when running at 10 cm H.sub.2O air pressure.
(58) The sample embodiments of the respiratory apparatus disclosed herein may comprise insulating material within the headgear, mask, blower assembly, and/or flow generator casing, and/or a muffler, to reduce the sound power emitted. For example, the headgear may be configured to reduce the sound power emitted by about 5-10 dB(A). The sample embodiments of the respiratory apparatus disclosed herein may emit a sound power of between about 10-100 dB(A), for example about 10-65 dB(A), as another example about 10-50 dB(A), as a further example about 20-40 dB(A), and as an even further example less than about 25 dB(A), when the respiratory apparatus is providing a flow at about 10 cm H.sub.2O.
(59) In this specification, the word “comprising” is to be understood in its “open” sense, that is, in the sense of “including”, and thus not limited to its “closed” sense, that is the sense of “consisting only of.” A corresponding meaning is to be attributed to the corresponding words “comprise”, “comprised” and “comprises” where they appear.
(60) The term “air” will be taken to include breathable gases, for example air with supplemental oxygen. It is also acknowledged that the blowers described herein may be designed to pump fluids other than air.
(61) While the invention has been described in connection with what are presently considered to be the most practical and preferred embodiments, it is to be understood that the invention is not to be limited to the disclosed embodiments, but on the contrary, is intended to cover various modifications and equivalent arrangements included within the spirit and scope of the invention. Also, the various embodiments described above may be implemented in conjunction with other embodiments, e.g., aspects of one embodiment may be combined with aspects of another embodiment to realize yet other embodiments. Further, each independent feature or component of any given assembly may constitute an additional embodiment.
(62) Furthermore, each individual component of any given assembly, one or more portions of an individual component of any given assembly, and various combinations of components from one or more embodiments may include one or more ornamental design features. In addition, while the invention has particular application to patients who suffer from OSA, it is to be appreciated that patients who suffer from other illnesses (e.g., congestive heart failure, diabetes, morbid obesity, stroke, barriatric surgery, etc.) can derive benefit from the above teachings. Moreover, the above teachings have applicability with patients and non-patients alike in non-medical applications.