Spraying device for a construction machine for processing the ground, a construction machine with a spraying device and a method for operating a spraying device
11549223 · 2023-01-10
Assignee
Inventors
Cpc classification
E01C23/065
FIXED CONSTRUCTIONS
E01C21/00
FIXED CONSTRUCTIONS
B05B13/005
PERFORMING OPERATIONS; TRANSPORTING
International classification
B05B13/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A spraying device for introducing a fluid into the working chamber of a construction machine for processing the ground or road surfaces, comprises two fluid delivery apparatuses, a line system and a control unit. The present invention further relates to a construction machine, especially a recycler, a stabilizer or a cold milling machine, comprising such a spraying device and a method for operating such a spraying device.
Claims
1. A construction machine comprising one of a recycler, a stabilizer or a cold milling machine including a spraying device configured to introduce a fluid into a single working chamber of a working roller of the construction machine, with the working roller being configured to remove ground or road surfaces during processing by the construction machine, wherein the spraying device comprises: at least one first and at least one second fluid delivery device via which the fluid is introduced into the single working chamber of the working roller of the construction machine, with the at least one first fluid delivery device having at least one dosing element being dimensioned to deliver a larger fluid quantity than at least one dosing element of the at least one second fluid delivery device at a fixed operating pressure so that, per unit of time, the at least one dosing element of the first fluid delivery device supplies a larger fluid volume to the single working chamber than the at least one dosing element of the second fluid delivery device; a line system via which the fluid is guided to the at least one first and the at least one second fluid delivery device; and a control unit configured to control a volume of fluid delivered to the single working chamber via the at least one first and the at least one second fluid delivery device by controlling activation of the at least one first and the at least one second fluid delivery device individually from each other such that activation by the control unit comprises selectively operating each of: (i) only the at least one first fluid delivery device, (ii) only the at least one second fluid delivery device, and (iii) the at least one first and the at least one second fluid delivery device at the same time.
2. The construction machine according to claim 1, wherein each of the at least one first and the at least one second fluid delivery devices comprises at least two dosing elements.
3. The construction machine according to claim 2, wherein the at least two dosing elements of the at least one first and the at least one second fluid delivery devices are arranged in a manner that, at a fixed operating pressure, the flow rate of the fluid through one of the at least two dosing elements of the first fluid delivery device is in the range of 1.8:1 to 5:1 at a ratio to the flow rate of the fluid through one of the at least two dosing elements of the second fluid delivery device.
4. The construction machine according to claim 3, wherein at the fixed operating pressure, the flow rate of the fluid through one of the at least two dosing elements of the first fluid delivery device is in the range of 2:1 to 3:1 at a ratio to the flow rate of the fluid through one of the at least two dosing elements of the second fluid delivery device.
5. The construction machine according to claim 2, wherein the control unit is arranged in a manner that it individually triggers the at least two dosing elements of the at least one first fluid delivery device and/or the at least one second fluid delivery device.
6. The construction machine according to claim 2, wherein the control unit is arranged in a manner that it triggers the at least two dosing elements of the at least one first fluid delivery device and/or the at least one second fluid delivery device in a grouped manner.
7. The construction machine according to claim 2, wherein the at least two dosing elements comprise outlet nozzles.
8. The construction machine according to claim 1, wherein the control unit is arranged in a manner that it switches over from the at least one first fluid delivery device to the at least one second fluid delivery device depending on exceeding or falling below a threshold value (Sw).
9. The construction machine according to claim 1, wherein upon exceeding or falling below a maximum value (Mw), the control unit will activate at least one of the at least one first and the at least one second fluid delivery devices, or will deactivate at least one of the at least one first and the at least one second fluid delivery devices.
10. The construction machine according to claim 9, wherein the threshold value (Sw) and/or the maximum value (Mw) is a line pressure, a milling depth, a travelling speed and/or a flow rate.
11. The construction machine according to claim 9, wherein the control unit is arranged in the manner that the threshold value (Sw) and/or the maximum value (Mw) vary depending on the fluid.
12. The construction machine according to claim 1, wherein a cleaning device is provided for cleaning the at least one first and at least one second fluid delivery devices.
13. The construction machine according to claim 12, wherein the cleaning device comprises a nozzle cleaning device.
14. The construction machine according to claim 1, wherein the line system comprises a fluid filter.
15. The construction machine according to claim 14, wherein the fluid filter is located before or after a fluid pump.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention will be explained below by reference to several embodiments shown in the schematic drawings, wherein:
(2)
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(4)
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DETAILED DESCRIPTION OF THE INVENTION
(8)
(9) The concrete configuration of the working chamber 10 which is covered in a bell-like manner by the protective hood 8 is shown in closer detail in the sectional view of the protective hood 8 of
(10) For the purpose of introducing fluid, especially water, into the working chamber 10 which is delimited by the protective hood 8, an outlet nozzle 15 (“large” outlet nozzle) and an outlet nozzle 16 (“small” outlet nozzle) which is disposed in front of the former in the axial direction of the cylinder axis 12 protrude from the outside with their respective fluid outlet opening into the interior space of the working chamber 10. Both outlet nozzles 15 and 16 are each connected via a regulation element, which is specifically a respective valve (not indicated; valves will be indicated specifically below, wherein other suitable control elements can also be used), to a line beam 17 which is part of a line system. Further structurally identical outlet nozzles 15 and 16 are present which are arranged on the line beam 17 in an alternating manner in a direction of view behind the two outlet nozzles 15 and 16. Although it is principally also possible to use simple holes in the line beam instead of the outlet nozzles, the outlet nozzles are preferable however.
(11) The line system further comprises a water reservoir which is mounted on the construction machine 1 (not shown in
(12) The outlet nozzle 15 is part of a first fluid delivery apparatus and the outlet nozzle 16 is part of a second fluid delivery apparatus. The principal configuration of the specific spraying device of
(13)
(14) The line system 20 further comprises a first line beam 17.1 and a second line beam 17.2. The first line beam 17.1 is connected in a fluidic manner via the valve 22 of the first fluid delivery apparatus 21 with the remaining part of the line system 20. The six large outlet nozzles 15.1 to 15.6 are further arranged on the line beam 17.1 in parallel. Once the valve 22 is opened, the fluid flows through the portion of the line system upstream of the valve 22 (driven by the pump 25) through the valve 22 into the line beam 17.1, and is distributed there among the individual outlet nozzles 15.1 to 15.6 and passes through the outlet nozzles 15.1 to 15.6 into the working chamber 10. The outlet nozzles 15.1 to 15.6 are thus dosing elements of the first fluid delivery apparatus 21. The second fluid delivery apparatus 23 has a similar configuration. In this case, the small outlet nozzles 16.1 to 16.6 are connected to the second line beam 17.2 which is in connection with the remaining part of the line system 20 via the valve 24 of the second fluid delivery apparatus 23. Once the valve 24 is opened and pump 25 is in operation, fluid is pumped through the line system 20 and through the valve 24 into the line beam 17.2 and leaves the same to enter the working chamber 10 via the individual dosing elements of the second fluid delivery apparatus 23 or through the outlet nozzles 16.1 to 16.6 which are also switched in parallel with each other. The large outlet nozzles 15.1 to 15.6 concern outlet nozzles with a fluid output of 25 L per minute per nozzle into the working chamber at an operating pressure of one bar (measured with the pressure sensor 26 in the line system 20) and an output of 60 L per minute fluid into the working chamber per nozzle at an operating pressure of five bars. The small nozzles 16.1 to 16.6 are arranged in the manner however that they supply 10 L of fluid per minute to the working chamber for each nozzle at an operating pressure of one bar and 25 L per minute at an operating pressure of five bars. The large and small outlet nozzles 15.1 to 16.6 are thus chosen in relation to one another in such a way that their respective output volumes supplement one another in a virtually overlap-free manner at a specific operating pressure from 1 to 5 bars.
(15) A further relevant element of the spraying device 18 is a control unit 30a. It is connected, as indicated by the broken and the dotted lines, with the pump 25, the pressure sensor 26, the flow meter 27, the shut-off valve 28, the valve 22 of the first fluid delivery apparatus 21 and the valve 24 of the second fluid delivery apparatus 23. The control unit 30 is arranged in the manner that it regulates and controls the output quantity of the fluid through the spraying device 18 and the first fluid delivery apparatus 21 and the second fluid delivery apparatus 23 into the working chamber 10. The control unit 30 is further arranged in the manner that it comprises an input field via which the operator can enter reference values, fluid properties, ground properties, etc., and general parameters relevant for the processing process. It is the principal idea of the present invention to arrange the spraying device 18 in the manner that it comprises at least two fluid delivery apparatuses (in the present case the first fluid delivery apparatus 21 and the second fluid delivery apparatus 23) with different output capacities concerning the flow rate of fluid per unit of time at a fixed operating pressure or comparative pressure and controls them in a manner adjusted to each other. If the introduction of large quantities of fluid into the working chamber 10 is desired, the control unit 30 opens the valve 22 of the first fluid delivery apparatus 21, so that in the present case 25 L of fluid per minute will be supplied per nozzle 25 to the working chamber 10 at an operating pressure of one bar for example in the line system 20. If on the other hand a lower fluid quantity is desired, the control unit 30 closes the valve 22 of the first fluid delivery apparatus 21, by means of which the introduction of fluid into the working chamber 10 through the large outlet nozzles 15.1 to 15.6 is deactivated. The control unit 30 opens the valve 24 of the second fluid delivery apparatus 23, so that the fluid will enter the working chamber 10 through the small outlet nozzles 16.1 to 16.3. If the operating pressure is one bar, 10 L of fluid per minute are introduced per nozzle into the working chamber. If the operating pressure is increased because the milling depth is increased for example and/or the working speed of the construction machine is increased, the control unit will switch over when reaching the threshold value of five bars from the second fluid delivery apparatus 23 with the small nozzles to the first fluid delivery apparatus 21 with the large nozzles and will lower the operating pressure accordingly, which occurs at first to one bar specifically in this case.
(16) In summary, the control unit 30a can adjust the feedback control process for controlling the spraying device 18 by taking measuring parameters into account, e.g., the milling depth and/or the travelling speed of the construction machine in this specific example. As a result, the control unit 30 can detect the milling depth and/or the travelling speed of the construction machine or the processing speed by means of suitable sensors and adjust the fluid output or the flow rate fluid per unit of time by regulating the pump 25 and/or the valves 22 and 24 of the first fluid delivery apparatus 21 or the second fluid delivery apparatus 23 to the travelling speed of the construction machine. Other measuring parameters can be the operating pressure of the fluid in the line system 20, the applied output of the pump 25, etc., for example.
(17) In order to obtain the maximum flow rate per unit of time of the spraying device 18 it is obviously also possible that the control unit activates both the first fluid delivery apparatus 21 and the second fluid delivery apparatus 23, so that fluid can be output simultaneously to the working chamber 10 through the outlet nozzles 15.1 to 15.6 and 16.1 to 16.6.
(18) It is therefore principally possible with the help of the control unit 30a and the spraying device 18a of
(19) A further embodiment of a spraying device 18b is shown in
(20) The relevant difference of the spraying device 18b in comparison with the spraying device 18a lies in the control of the large outlet nozzles 15.1 to 15.6 and the small outlet nozzles 16.1 to 16.7. In contrast to the preceding embodiment, the triggering of the individual outlet nozzles occurs in the present case individually and separate from one another, i.e., one by one, by the control unit 30b. Each of the dosing elements or outlet nozzles 15.1 to 15.6 and 16.1 to 16.7 comprises a respectively suitable valve which can be controlled and regulated by the control unit 30b, e.g., it can be opened and closed. The individual valves are not specifically stated in
(21) It is a further particularity of the spraying device 18b that both the dosing elements of the first fluid delivery apparatus 21 (outlet nozzles 15.1 to 15.6) and also the dosing elements of the second fluid delivery apparatus 23 (dosing elements 16.1 to 16.7) are arranged jointly on the line beam 17. The need for space in the rotational direction of the working roller in the working chamber 10 in the protective hood of the spraying device 18b is thus essentially lower for example than the need for space of the spraying device 18a with the two line beams 17.1 and 17.2 which are disposed behind one another in the rotational direction d of the working roller.
(22) It is further relevant in the spraying device 18b that individual dosing elements of the first fluid delivery apparatus 21 are distributed in an alternating manner in respect of the dosing elements of the second fluid delivery apparatus 23 over the entire length of the protective hood and are arranged to lie in one line in the axial direction of the rotational axis 12. The large outlet nozzles 15.1 to 15.6 thus alternate with the small outlet nozzles 16.1 to 16.7 in the axial direction 12 or transversely to the working direction of the construction machine in equal distances with respect to each other. If therefore all large outlet nozzles 15.1 to 15.6 and all small outlet nozzles 16.1 to 16.6 or even all outlet nozzles 15.1 to 15.6 and 16.1 610.6 are activated or are flowed through by fluid, the fluid will evenly distribute over the entire width of the working chamber 10. On the other hand, the individual triggering of individual outlet nozzles will enable the selective activation of a subgroup of the outlet nozzles 15.1 to 15.6 of the first fluid delivery apparatus 21 and/or the outlet nozzles 16.1 to 16.6 of the second fluid delivery apparatus 23. It is thus ensured that fluid is introduced into the working chamber 10 only over a part of the entire working width of the working roller 11. With reference to the entire working width, only a partial strip is supplied with fluid in working operation. In summary, the spraying device 18b therefore allows an exceptionally selective and individualized supply of fluid to the ground to be processed. It is further important that similar dosing elements 16.6 and 16.7 are arranged on the two outsides of the line beam 17 or in the axial direction of the working chamber (the direction in which the longitudinal axis 12 of the working roller extend in the working chamber). This feature also contributes to the homogeneous distribution of the fluid and the working chamber.
(23) A further difference finally lies in the arrangement of a filter 29 in the line system 20. The filter 29 is arranged in the direction of flow of the fluid behind the pump 25 or between the pump 25 and the line beam 17 or the branching of the line system before the line beam 17.
(24) A further embodiment of a spraying device 18c is shown in
(25) The principal arrangement of the individual components of the spraying device 18c corresponds to that of the spraying device 18b (with the outer dosing element 16.7 missing in the spraying device 18c). The relevant difference is that the dosing elements 15.1 to 16.6 are switched in a grouped manner and are specifically grouped in pairs, and are triggered by the control unit 30c. As a result, the two outlet nozzles 15.1 and 15.2 form the dosing element group G1 for example, the outlet nozzles 15.3 and 15.4 the dosing element group G2, and the outlet nozzles 15.5 and 15.6 the dosing element group G3. The dosing element groups G1 to G3 (including the valves which are also not shown and are provided upstream of each outlet nozzle 15.1 to 15.6) jointly form the first fluid delivery apparatus 21. The dosing elements of the second fluid delivery apparatus 23 are also grouped in pairs. The outlet nozzles 16.1 and 16.2 form the dosing element group K1, the outlet nozzles 16.3 and 16.4 the dosing element group K2, and the outlet nozzles 16.5 16.6 dosing element group K3. The control unit 30c can now individually regulate and control the operating state of every single group G1, G2, G3, K1, K2 and K3 (indicated in
(26)
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(28) The spraying device 18c of
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(30) At the time t.sub.1 the machine will accelerate and exceed the threshold value S.sub.W. The control unit 30c will trigger a changeover from the dosing element group K1 to K3 of the second fluid delivery apparatus 23 to the dosing element groups G1 to G3 of the second fluid delivery apparatus 21, similar to the process of
(31) Finally, at the time t.sub.4 the construction machine will accelerate up to the time t.sub.5 and will exceed the maximum value M.sub.W at the time t.sub.6. The maximum value is based on the maximum delivery quantity of the fluid into the working chamber with the help of the more powerful fluid delivery apparatus 21. In order to ensure a sufficient supply of the working chamber with fluid in working operation even at maximum travelling speed, the control unit will activate the dosing element groups K1 to K3 of the second fluid delivery apparatus 23 in addition to the first fluid delivery apparatus 21 when exceeding the maximum value M.sub.W, so that both fluid delivery apparatuses 21 and 23 are operated in parallel thereafter. If the working speed of the construction machine is then decreased at the time t.sub.7 up to the time t.sub.8, the travelling speed decreases at first beneath the maximum value M.sub.W at the time t.sub.9 and beneath the threshold value S.sub.W at the time t.sub.10. When falling beneath the maximum value M.sub.W, the control unit at first deactivates the fluid delivery of the dosing element groups K1 to K3 of the second fluid delivery apparatus 23. When falling beneath the threshold value, the control unit switches over from the dosing element groups G1 to G3 of the first fluid delivery apparatus 21 to the dosing element groups K1 to K3 of the second fluid delivery apparatus, with the changeover occurring in an overlapping manner over the time interval Δt.sub.u in order to prevent pressure peaks in the line system.
(32) It is understood that it is also possible to provide a control of the spraying device 18c which is adjusted to the travelling speed in a selective manner with one or two dosing element groups of the first fluid delivery apparatus 21 and/or the second fluid delivery apparatus 23. This is illustrated in
(33) No further regulation processes are provided either in
(34) While the present invention has been illustrated by description of various embodiments and while those embodiments have been described in considerable detail, it is not the intention of Applicants to restrict or in any way limit the scope of the appended claims to such details. Additional advantages and modifications will readily appear to those skilled in the art. The invention in its broader aspects is therefore not limited to the specific details and illustrative examples shown and described. Accordingly, departures may be made from such details without departing from the spirit or scope of Applicants' invention.