Terminal-equipped electric wire, and terminal
10476175 ยท 2019-11-12
Assignee
- Autonetworks Technologies, Ltd. (Mie, JP)
- Sumitomo Wiring Systems, Ltd. (Mie, JP)
- Sumitomo Electric Industries, Ltd. (Osaka, JP)
Inventors
Cpc classification
H01R43/0249
ELECTRICITY
International classification
Abstract
A terminal-equipped electric wire includes: an electric wire including a core wire and an insulating coating; and a terminal connected to the core wire exposed from an end portion of the electric wire. The terminal includes: a flat-plate-shaped weld portion; a bottom plate portion; and a crimping piece. In a state where the crimping piece is crimped so as to be wound around an outer periphery of the insulating coating, a leading edge of the crimping piece is located on a bottom plate portion side with respect to a first virtual plane that passes through the center of the electric wire and is perpendicular to the bottom plate portion, and the leading edge of the crimping piece is in proximity to a side edge of the bottom plate portion on a side opposite to a side on which the crimping piece is provided.
Claims
1. A terminal-equipped electric wire including an electric wire with a core wire whose outer periphery is surrounded by an insulating coating, a terminal being connected to the core wire exposed from an end portion of the electric wire, the terminal comprising; a flat-plate-shaped weld portion to which the core wire is welded; a bottom plate portion that is continuous with the weld portion and on which the insulating coating of the electric wire is placed; a crimping piece extending from one side edge of the bottom plate portion in a direction intersecting with a direction in which the electric wire placed on the bottom plate portion extends; and an auxiliary piece that extends in a direction intersecting with the direction in which the electric wire placed on the bottom plate portion extends and is shorter than the crimping piece is provided on the side edge of the bottom plate portion on the side opposite to the side on which the crimping piece is provided, wherein, in a state where the crimping piece is crimped so as to be wound around an outer periphery of the insulating coating of the electric wire, a leading edge of the crimping piece is located on a bottom plate portion side with respect to a first virtual plane that passes through a center of the electric wire and is perpendicular to the bottom plate portion, and the leading edge of the crimping piece is in proximity to a side edge of the bottom plate portion on a side opposite to a side on which the crimping piece is provided, and in a state where the electric wire is crimped by the crimping piece, an end portion of the crimping piece and an end portion of the auxiliary piece overlap each other.
2. The terminal-equipped electric wire according to claim 1, wherein in the state where the crimping piece is crimped so as to be wound around the outer periphery of the insulating coating of the electric wire, the leading edge of the crimping piece is located on the bottom plate portion side with respect to a second virtual plane that passes through the center of the electric wire and is parallel to the bottom plate portion, and the leading edge of the crimping piece is in proximity to the side edge of the bottom plate portion on the side opposite to the side on which the crimping piece is provided.
3. The terminal-equipped electric wire according to claim 1, wherein in a state where the electric wire is crimped by the crimping piece, an end face of the crimping piece abuts against the bottom plate portion.
4. The terminal-equipped electric wire according to claim 1, wherein an end face of the weld portion and an end face of the bottom plate portion are flush with each other in a flat, non-crimped state.
5. The terminal-equipped electric wire according to claim 1, wherein an end face of the weld portion and an end face of the auxiliary piece are flush with each other in a flat, non-crimped state.
6. A terminal comprising: a flat-plate-shaped weld portion to which a core wire of an electric wire is to be welded; a bottom plate portion that is continuous with the weld portion and on which a portion surrounded by an insulating coating in the electric wire is to be placed; a crimping piece extending from one side edge of the bottom plate portion in a direction intersecting with a direction in which the electric wire placed on the bottom plate portion extends; and an auxiliary piece that extends in a direction intersecting with the direction in which the electric wire placed on the bottom plate portion extends and is shorter than the crimping piece is provided on the side edge of the bottom plate portion on the side opposite to the side on which the crimping piece is provided, wherein, in a state where the crimping piece is crimped so as to be wound around an outer periphery of the electric wire, a leading edge of the crimping piece extends in a direction different from the direction orthogonal to the weld portion, and is in proximity to a side edge of the bottom plate portion on a side opposite to a side on which the crimping piece is provided, and in a state where the electric wire is crimped by the crimping piece, an end portion of the crimping piece and an end portion of the auxiliary piece overlap each other.
7. The terminal according to claim 6, wherein in a state where the electric wire is crimped by the crimping piece, an end face of the crimping piece abuts against the bottom plate portion.
8. The terminal according to claim 6, wherein an end face of the weld portion and an end face of the bottom plate portion are flush with each other in a flat, non-crimped state.
9. The terminal according to claim 6, wherein an end face of the weld portion and an end face of the auxiliary piece are flush with each other in a flat, non-crimped state.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION TO EXECUTE THE INVENTION
(14) First Embodiment
(15) The first embodiment will be described with reference to
(16) As shown in
(17) As shown in
(18) The terminal 30 is formed by pressing and then bending an electrically conductive metal plate material. As shown in
(19) As shown in
(20) As shown in
(21) As shown in
(22) As shown in
(23) As shown in
(24) As shown in
(25) The configurations of the terminal-equipped electric wire 10 and the terminal 30 of the present embodiment are as described above. Next, methods of assembling the terminal-equipped electric wire 10 and the terminal 30 and functions of the terminal-equipped electric wire 10 and the terminal 30 will be described.
(26) First, the insulating coating 23 at an end portion of the electric wire 20 is stripped. At this time, the core wire 21 is exposed to the extent that the exposed core wire 21 is slightly shorter than the dimension of the weld portion 31 in the front-rear direction.
(27) On the other hand, an electrically conductive metal plate material is subjected to pressing to punch out the terminal 30 as shown in
(28) Next, as shown in
(29) Thereafter, the crimping portion 40 is crimped so as to be wound around the outer periphery of the electric wire 20. At this time, the crimping portion 40 is crimped in such a manner that the auxiliary piece 45 extends along the outer shape of the electric wire 20, whereas the leading edge 43A of the crimping piece 43 passes over the first virtual plane P1 to be located below the second virtual plane P2 (on the bottom plate portion 41 side) and is in proximity to the side edge of the bottom plate portion 41 on a side (right side) opposite to the side on which the crimping piece 43 is provided. That is, the leading edge 43A of the crimping piece 43 extends in a direction different from a direction (vertical direction) orthogonal to the weld portion 31, and is in proximity to the side edge of the bottom plate portion 41 on the side (right side) opposite to the side on which the crimping piece 43 is provided. Then, the crimping piece 43 is crimped in such a manner that the end portion of the crimping piece 43 overlaps the end portion of the auxiliary piece 45 at a position below the second virtual plane P2. As described above, the crimping portion 40 is crimped so as to have the overlapping portion below the second virtual plane P2 where a slight gap is formed between the crimping portion 40 and the electric wire 20, rather than above the second virtual plane P2 where the crimping portion 40 is in close contact with the insulating coating 23 in order to ensure the holding force. Accordingly, the insulating coating 23 of the electric wire 20 is less likely to be damaged. Furthermore, since the crimping portion 40 covers the outer periphery of the electric wire 20, a holding force to the electric wire 20 can be ensured sufficiently even with the crimping piece 43 with a cantilever structure.
(30) As described above, in the terminal-equipped electric wire 10 of the first embodiment, the auxiliary piece 45 is shorter than the crimping piece 43. Thus, as compared with the case where a crimping piece extends evenly from both side edges of a bottom plate portion as in the prior art, the dimension in the width direction in the non-crimped state (non-crimped length) can be shortened, which allows the yield to be improved.
(31) Furthermore, in the present embodiment, the outer periphery of the insulating coating 23 is wrapped to the extent that the leading edge of the crimping piece 43 is located on the bottom plate portion 41 side with respect to the first virtual plane P1, which passes through the center of the electric wire 20 and is perpendicular to the bottom plate portion 41, and the leading edge of the crimping piece 43 is in proximity to the side edge of the bottom plate portion 41 on the opposite side. That is, the bottom plate portion 41 and the crimping piece 43 are wound around at least half of the outer periphery of the electric wire 20, and therefore a holding force to the electric wire 20 can be ensured. In particular, when the electric wire 20 is subjected to a force of pulling away the electric wire 20 in a direction perpendicular to the plate face of the weld portion 31, the electric wire 20 is held down by the crimping piece 43 from a direction perpendicular to the bottom plate portion 41. Thus, when the core wire 21 is welded (by ultrasonic welding) to the weld portion 31, the core wire 21 is prevented from being separated from the weld portion 31.
(32) Moreover, in the present embodiment, the outer periphery of the insulating coating 23 is wrapped to the extent that the leading edge of the crimping piece 43 is located on the bottom plate portion 41 side with respect to the second virtual plane P2, which passes through the center of the electric wire 20 and is parallel to the bottom plate portion 41, and the leading edge of the crimping piece 43 is in proximity to the side edge of the bottom plate portion 41 on the opposite side. That is, the bottom plate portion 41 and the crimping piece 43 are wound around at least three quarters of the outer periphery of the electric wire 20, and therefore a holding force to the electric wire 20 can be ensured even more reliably.
(33) Moreover, since the end portion of the crimping piece 43 overlaps the end portion of the auxiliary piece 45, a holding force to the electric wire 20 can be ensured sufficiently.
(34) Moreover, since the right end face 31A of the weld portion 31 and the right end face 45A of the auxiliary piece 45 are flush with each other in the flat, non-crimped state, it is possible to further improve the yield.
(35) Moreover, since the crimping piece 43 and the auxiliary piece 45 extend from both sides of the bottom plate portion 41, positioning of the electric wire 20 can be achieved at the time of placing the electric wire 20 on the bottom plate portion 41.
(36) Second Embodiment
(37) Next, the second embodiment will be described with reference to
(38) With a terminal-equipped electric wire 110 of the second embodiment, the shape of a crimping portion 140 is different from that of the first embodiment. Members and portions having the same functions as those in the first embodiment are given the same reference numerals, and the descriptions thereof are omitted or simplified. Vertical, left-right, and front-rear directions in the present embodiment are the same as those in the first embodiment.
(39) The terminal-equipped electric wire 110 includes an electric wire 20 and a terminal 130. The terminal 130 is formed by pressing and then bending an electrically conductive metal plate material. As shown in
(40) As shown in
(41) As shown in
(42) As shown in
(43) As shown in
(44) The configurations of the terminal-equipped electric wire 110 and the terminal 130 of the present embodiment are as described above. Subsequently, methods of assembling the terminal-equipped electric wire 110 and the terminal 130 and functions of the terminal-equipped electric wire 110 and the terminal 130 will be described.
(45) An electrically conductive metal plate material is subjected to pressing to punch out the terminal 130 as shown in
(46) Next, the terminal 130 is subjected to bending. The terminal 130 is bent such that the crimping piece 143 rises obliquely to the upper left from the bottom plate portion 141. Then, the electric wire 20 is placed on the terminal 130. In the state where the core wire 21 of the electric wire 20 extends in the front-rear direction, the exposed core wire 21 is disposed on a right end portion of the weld portion 31, and the terminal end of the insulating coating 23 of the electric wire 20 is disposed on the bottom plate portion 141 of the crimping portion 140. Then, the core wire 21 is ultrasonic-welded to the weld portion 31.
(47) Thereafter, the crimping portion 140 is crimped so as to be wound around the outer periphery of the electric wire 20. The crimping portion 140 is crimped in such a manner that the leading edge 143A of the crimping piece 143 passes over the first virtual plane P1 to be located below the second virtual plane P2 (on the bottom plate portion 141 side) and the abutting surface 143B of the crimping piece 143 abuts against the abutted surface 147, which is the upper surface of the side edge portion of the bottom plate portion 141 on the side (right side) opposite to the side on which the crimping piece 143 is provided. As described above, the end face (abutting surface 143B) of the crimped crimping piece 143 abuts against the abutted surface 147, and therefore the insulating coating 23 of the electric wire 20 is less likely to be damaged by the corners of the end face and the like. Furthermore, since the crimping portion 140 covers the outer periphery of the electric wire 20, a holding force to the electric wire 20 can be ensured sufficiently even with the crimping piece 143 with a cantilever structure.
(48) As described above, in the terminal-equipped electric wire 10 of the present embodiment, only the crimping piece 143 extends from the bottom plate portion 141. Thus, the dimension in the width direction in the non-crimped state (non-crimped length) can be shortened, which allows the yield to be improved.
(49) Moreover, the right end face 31A of the weld portion 31 is flush with the right end face 141A of the bottom plate portion 141 in the flat, non-crimped state, and the non-crimped length of the crimping portion 140 falls within the width of the weld portion 31. Thus, it is possible to further improve the yield.
(50) On the other hand, since the end face (abutting surface143B) of the crimping piece 143 abuts against the abutted surface147 of the bottom plate portion 141, a holding force to the electric wire 20 can be ensured sufficiently.
(51) Other Embodiments
(52) The techniques disclosed herein are by no means limited to the embodiments described above with reference to the drawings. For example, various modes to be described below are also encompassed therein.
(53) (1) Although the leading edges 43A, 143A of the crimping pieces 43, 143 are located below the second virtual plane P2 in the first and second embodiments, they need not extend up to the second virtual plane P2 as long as they pass over the first virtual plane P1.
(54) (2) Although the crimping portions 40, 140 in the first and second embodiments are configured such that the crimping pieces 43, 143 are wound around so as to cover the entire outer periphery of the electric wire 20, a gap may be present between the crimping pieces 43, 143 and the auxiliary piece 45 or the bottom plate portion 141.
(55) (3) Although the right end face 31A of the weld portion 31 is flush with the right end face 45A of the auxiliary piece 45 or with the right end face 141A of the bottom plate portion 141 in the flat, non-crimped state in the first and second embodiments, they need not be flush with each other.
(56) (4) Although ultrasonic welding is used to weld the core wire 21 to the weld portion 31 in the first and second embodiments, other methods such as resistance welding may be used to weld the core wire 21.
(57) (5) Although the neck portions 35, 135 are provided in the first and second embodiments, the bottom plate portions 41, 141 of the crimping portions 40, 140 may be directly continuous with the weld portion 31 without the neck portion.
DESCRIPTION OF SYMBOLS
(58) 10, 110 Terminal-equipped electric wire
(59) 20 Electric wire
(60) 21 Core wire
(61) 23 Insulating coating
(62) 30, 130 Terminal
(63) 31 Weld portion
(64) 31A Right end face
(65) 35, 135 Neck portion
(66) 40, 140 Crimping portion
(67) 41, 141 Bottom plate portion
(68) 141A Right end face
(69) 43, 143 Crimping piece
(70) 43A, 143A Leading edge
(71) 143B Abutting surface
(72) 45 Auxiliary piece
(73) 45A Right end face
(74) 147 Abutted surface
(75) O Center in radial direction of electric wire
(76) P1 First virtual plane
(77) P2 Second virtual plane