A PROBE CASSETTE FOR STORING, TRANSPORTING AND HANDLING ONE OR MORE PROBE DEVICES FOR A PROBE BASED SYSTEM
20230213552 · 2023-07-06
Inventors
- Johannes Gradus Martinus KOERS (Rotterdam, NL)
- Servaas Louis BANK (Enschede, NL)
- Hamed SADEGHIAN MARNANI (Rotterdam, NL)
- Artem KHACHATURIANTS (Rotterdam, NL)
- Arseniy KALININ (Rotterdam, NL)
Cpc classification
G01Q70/00
PHYSICS
G01Q60/38
PHYSICS
International classification
Abstract
The invention relates to a probe cassette for storing, transporting and handling one or more probe devices for a probe based system, the cassette including: a cassette body having at least one probe receptacle arranged to accommodate a probe device, a lid connectable to the cassette body, and a clamping unit configured to retain the probe device at the receptacle by exerting a clamping force on said probe device when the lid is in a closed position, wherein the clamping unit includes an adjustment member for adjusting the clamping force, wherein the clamping unit is selectively operable from a first position, in which the clamping force is insufficient to provide clamping, to a plurality of second positions, in which the clamping force is sufficient to an extent at which movement of the probe device at the receptacle is prevented.
Claims
1. A probe cassette for storing, transporting and handling one or more probe devices for a probe based system, the cassette including: a cassette body having at least one probe receptacle arranged to accommodate a probe device, a lid connectable to the cassette body, the lid in a closed position being configured to substantially cover the at least one receptacle, and a clamping unit configured to retain the probe device at the receptacle by exerting a clamping force on said probe device when the lid is in the closed position, wherein the clamping unit includes an adjustment member for adjusting the clamping force, wherein the clamping unit is selectively operable from a first position, in which the clamping force is insufficient to provide clamping of the probe device at the receptacle, to a plurality of second positions, in which the clamping force restricts movement of the probe device at the receptacle, the plurality of second positions providing different clamping forces for restricting the probe device to a different extent.
2. The probe cassette according to claim 1, wherein the clamping unit includes an actuator which is selectively actuatable from the first position to one of the plurality of the second positions.
3. The probe cassette according to claim 1, wherein the clamping unit includes an electromechanical actuator which is configured to selectively provide the clamping force achieved in the first position and in the plurality of second positions.
4. The probe cassette according to claim 3, wherein the electromechanical actuator is at least one of a piezoelectric actuator or an elastomer actuator.
5. The probe cassette according to claim 1, wherein the clamping unit includes a capillary tube which is configured to guide a liquid towards a surface of the probe device at the receptacle when the lid is in the closed position, wherein the clamping unit is arranged for achieving the clamping force by means of a resulting surface tension of the liquid.
6. The probe cassette according to claim 1, wherein the clamping unit includes one or more magnets for providing the clamping force.
7. The probe cassette according to claim 6, wherein the clamping unit includes at least two opposing magnets having poles arranged to create a repulsive force for providing the clamping force when the lid is closed.
8. The probe cassette according to claim 1, wherein the clamping unit includes a membrane expandable under fluid pressure, wherein, in the plurality of second positions, the clamping unit is configured to bring the membrane in an expanded position in which it contacts the probe device at the receptacle for providing the clamping force.
9. The probe cassette according to claim 8, wherein the membrane forms a stretchable balloon arranged proximate the probe device when the lid is in the closed position.
10. The probe cassette according to claim 1, wherein the clamping unit includes a fluid blower which is configured to blow a flow of fluid towards the probe device for providing the clamping force.
11. The probe cassette according to claim 1, wherein the clamping unit includes a vacuum clamping member which is arranged for selectively holding the probe device under clamping force, wherein at the receptacle at least one aperture is arranged, which is, during selective holding of the probe device, connectable to a vacuum pressure through a passageway arranged in the cassette body.
12. The probe cassette according to claim 1, wherein the clamping unit is a first clamping unit, and wherein the probe cassette includes a further second clamping unit, different from the first clamping unit, wherein the first clamping unit is operable from the first position to one of the plurality of second positions if the lid is closed, wherein the second clamping unit is arranged at the cassette body for selectively holding the probe device at the receptacle under a second clamping force, wherein the second clamping unit is adjustable between a first state, in which the second clamping force is sufficiently large such as to enable clamping of the probe device, and a second state, in which the second clamping force is sufficiently small such as to allow release of the probe device, wherein the second clamping unit is operable when the lid is in an opened position in which the one or more probe devices accommodated in the probe cassette are accessible.
13. The probe cassette according to claim 12, wherein the first clamping unit is arranged at the lid of the cassette probe, and wherein the first clamping unit is automatically operated in one of the plurality of second positions if the lid is brought in the closed position.
14. The probe cassette according to claim 1, wherein the cassette including a controller arranged for controlling the clamping unit for adjusting the clamping force exerted by the clamping unit.
15. A method comprising using a probe cassette for storing, transporting and/or handling one or more probe devices for a probe based system, wherein the cassette includes: a cassette body having at least one probe receptacle arranged to accommodate a probe device, and a lid connectable to the cassette body, the lid in a closed position being configured to substantially cover the at least one receptacle, the method comprising retaining the probe device at the receptacle by exerting a clamping force on said probe device when the lid is in the closed position, and adjusting the clamping force to selectively operate from a first position, in which the clamping force is insufficient to provide clamping of the probe device at the receptacle, to a plurality of second positions, in which the clamping force restricts movement of the probe device at the receptacle, the plurality of second positions providing different clamping forces for restricting the probe device to a different extent.
16. The probe cassette according to claim 2, wherein the clamping unit is a first clamping unit, and wherein the probe cassette includes a further second clamping unit, different from the first clamping unit, wherein the first clamping unit is operable from the first position to one of the plurality of second positions if the lid is closed, wherein the second clamping unit is arranged at the cassette body for selectively holding the probe device at the receptacle under a second clamping force, wherein the second clamping unit is adjustable between a first state, in which the second clamping force is sufficiently large such as to enable clamping of the probe device, and a second state, in which the second clamping force is sufficiently small such as to allow release of the probe device, wherein the second clamping unit is operable when the lid is in an opened position in which the one or more probe devices accommodated in the probe cassette are accessible.
17. The probe cassette according to claim 5, wherein the clamping unit is a first clamping unit, and wherein the probe cassette includes a further second clamping unit, different from the first clamping unit, wherein the first clamping unit is operable from the first position to one of the plurality of second positions if the lid is closed, wherein the second clamping unit is arranged at the cassette body for selectively holding the probe device at the receptacle under a second clamping force, wherein the second clamping unit is adjustable between a first state, in which the second clamping force is sufficiently large such as to enable clamping of the probe device, and a second state, in which the second clamping force is sufficiently small such as to allow release of the probe device, wherein the second clamping unit is operable when the lid is in an opened position in which the one or more probe devices accommodated in the probe cassette are accessible.
18. The probe cassette according to claim 6, wherein the clamping unit is a first clamping unit, and wherein the probe cassette includes a further second clamping unit, different from the first clamping unit, wherein the first clamping unit is operable from the first position to one of the plurality of second positions if the lid is closed, wherein the second clamping unit is arranged at the cassette body for selectively holding the probe device at the receptacle under a second clamping force, wherein the second clamping unit is adjustable between a first state, in which the second clamping force is sufficiently large such as to enable clamping of the probe device, and a second state, in which the second clamping force is sufficiently small such as to allow release of the probe device, wherein the second clamping unit is operable when the lid is in an opened position in which the one or more probe devices accommodated in the probe cassette are accessible.
19. The probe cassette according to claim 8, wherein the clamping unit is a first clamping unit, and wherein the probe cassette includes a further second clamping unit, different from the first clamping unit, wherein the first clamping unit is operable from the first position to one of the plurality of second positions if the lid is closed, wherein the second clamping unit is arranged at the cassette body for selectively holding the probe device at the receptacle under a second clamping force, wherein the second clamping unit is adjustable between a first state, in which the second clamping force is sufficiently large such as to enable clamping of the probe device, and a second state, in which the second clamping force is sufficiently small such as to allow release of the probe device, wherein the second clamping unit is operable when the lid is in an opened position in which the one or more probe devices accommodated in the probe cassette are accessible.
20. The probe cassette according to claim 11, wherein the clamping unit is a first clamping unit, and wherein the probe cassette includes a further second clamping unit, different from the first clamping unit, wherein the first clamping unit is operable from the first position to one of the plurality of second positions if the lid is closed, wherein the second clamping unit is arranged at the cassette body for selectively holding the probe device at the receptacle under a second clamping force, wherein the second clamping unit is adjustable between a first state, in which the second clamping force is sufficiently large such as to enable clamping of the probe device, and a second state, in which the second clamping force is sufficiently small such as to allow release of the probe device, wherein the second clamping unit is operable when the lid is in an opened position in which the one or more probe devices accommodated in the probe cassette are accessible.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0076] The invention will further be elucidated on the basis of exemplary embodiments which are represented in a drawing. The exemplary embodiments are given by way of non-limitative illustration. It is noted that the figures are only schematic representations of embodiments of the invention that are given by way of non-limiting example.
[0077] In the drawing:
[0078]
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[0082]
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DETAILED DESCRIPTION
[0093]
[0094] In
[0095] A clamping unit 2 is arranged at the probe receptacle 5. The clamping unit 2 is arranged to selectively retain the probe device 15 under an adjustable clamping force induced by the clamping unit 2. The probe cassette may include a plurality of receptacles as depicted in
[0096] In
[0097] The clamping unit 2 may be configured to provide an adjustable pushing force that is strong enough to hold the probe device in place, yet not so great to compromise the integrity of the probe devices. By means of the clamping unit the probe devices can be held against a surface of the body of the probe cassette with an adaptable precision force, yet without damaging the probe device 15. Furthermore, this clamping force F exerted on the probe devices 15 can be accurately controlled using an actuator of the clamping unit 2. Advantageously, the clamping force can be selected depending on the probe device type, shape and/or dimensions. In this way, the probe cassette may be compatible with a wide variety of probe devices.
[0098]
[0099]
[0100] The lid 25 may include a first static magnet 30a. A second static magnet 30b can be arranged on an enclosing pin 32. The first magnet 30a is arranged to push an enclosing pin 32 downwards towards the probe device 15 when the lid is closed. This magnetically induced clamping force F can be adjusted by changing a distance between the two static magnets 30a, 30b at a closed position of the lid 25. It is also possible to use electromagnets. In this way, the adjustment of the clamping force F can be performed more accurately. The clamping unit 2 may include one or more optional bearings 34 for guiding the enclosing pin 32.
[0101]
[0102] A pressing force may be obtained by magnetic force on top of an enclosing sheet metal guiding strip. For example, a static magnet in the lid can keep pressing the enclosing sheet metal guiding strip against its own stiffness downwards on the probe device 15. In an example, the spring is bent >15°, so the sheet metal guiding strip is functioning as a leaf spring pressing with the leaf spring stiffness. In an example, the sheet metal guiding strip is bent < 13° and the magnets are employed, so the strip is only functioning as a guiding & contact element pressed on the probe device by magnetic force. Other advantageous examples are also envisaged.
[0103]
[0104] Fluid can be guided from topside of the probe device by means of the capillary tube 38. Force can be generated by surface tension of extending drop of fluid. It will be appreciated that the drop of fluid can be removed by retracting or evaporation.
[0105]
[0106] Different types of electromechanical actuators 60 can be used, such as piezoelectric or elastomer actuators. Advantageously, an accurate control over the clamping force F can be obtained.
[0107] A small elastomer element can be used for each probe device. Elastomer foil with pockets/holes can be arranged in an example. A compressive force can be generated by expanding the elastomer using electrical actuation. The elastomer can expand by applying electrical tension. It will be appreciated that such electrical tension can be applied by providing an electric power source to the cassette, e.g. integrating battery in the lid or body of the probe cassette.
[0108] In an example, a piezo-element is employed in the lid for each probe device. Actuation of the piezo-element can result in expansion. A piezo sheet can be cut into small elements, facilitating the arrangement of a piezo-element for each probe device. The piezo elements may for example be glued on a PCB powered via the an external power source or a battery for instance arranged in the lid or body of the probe cassette.
[0109]
[0110] Pneumatic actuation with membrane (gas pressure on membrane on top-side) can provide an adequate clamping force for a large variety of probe devices 15. Different types of pushing elements can be arranged on or at the membrane. Membrane can be expanded with gas pressure. However, a liquid pressure (hydraulic actuation) may also be used. It may be more easy to set a maximum air pressure, expanding force or stroke using a gas.
[0111]
[0112]
[0113] The receptacles 5 may each form a slot adapted to receive a probe device. In this example, the cassette 1 includes a plurality of receptacles 5 arranged in a plurality of arrays 13. Each array 13 has ten receptacles 5 in this exemplary embodiment. Further, the cassette 1 has twenty successive arrays in total arranged next to each other. It will be appreciated that a different number of arrays and/or receptacles is possible. Many configurations are possible. Other types of receptacle arrangements are also possible. For example, one cassette may be arranged to accommodate for more than 100 probe devices, e.g. more than 200 probe devices.
[0114] By using the probe cassette 1, individual probe devices can be pre-loaded and transported to a remote location or a probe based system with reduced user intervention. A pre-loaded cassette 1 can be easily shipped in a probe device delivery package. Once delivered, the probe device delivery package and/or the cassette 1 or at least some part thereof can be directly mountable in the probe based system (e.g. AFM). During probe based system operation, the probe devices can then be automatically accessed by the probe based system.
[0115] The probe cassette may be interfaced with the probe based system. For example, once the probe cassette 1 is delivered, a lid can be removed or opened. The probe cassette 1 can then be placed in a mounting position of the probe based system, such as on a stage. Alternatively, the probe cassette or probe device delivery package can be introduced to the probe based system and then the lid can be opened within the probe based system. Advantageously, by means of the vacuum clamping members, the probe devices can be retained even when the lid is opened or removed, or further handling with the lid opened or removed. The yield of fully operational probe devices after transportation and handling can thus be improved significantly.
[0116] The receptacle 5 may include a support surface on which the probe device can rest, wherein on the support surface at least one vacuum aperture (opening) is arranged for enabling (selective) vacuum clamping. The body of the cassette may include a plurality of apertures (openings), wherein each aperture is arranged for providing vacuum clamping.
[0117]
[0118] A vacuum clamping member 7 is arranged at the probe receptacle 5. The vacuum clamping member 7 is arranged to selectively retain the probe device 15 under a clamping force resulting from vacuum suction selectively induced by the clamping member 7 through an aperture 9. The aperture 9 is arranged on the body of the cassette 1 at the receptacle 7. During said selective retaining of the probe device, the aperture 9 is connectable to a vacuum pressure through a passageway 19 arranged in the cassette body 3. The cassette 1 includes a first fluid port 11 connectable to a first source of vacuum for delivering the vacuum pressure (not shown).
[0119] The probe cassette 1 may include a plurality of receptacles as depicted in
[0120] In
[0121] The vacuum clamping members 7 may be configured to provide a tensile force that is strong enough to hold the probe device in place, yet not so great to compromise the integrity of the probe devices. By means of the vacuum clamping members the probe devices can be held against a surface of the body of the probe cassette with a precision force, yet without damaging the probe device. Furthermore, this tensile force exerted on the probe devices can be accurately adjustable. Optionally, the vacuum force can be selected depending on the probe device type.
[0122]
[0123] The probe devices 15 can be secured between the lid 25 and the body 3 of the probe cassette 1 when the lid 25 is in a closed positioned. The cassette may withstand shocks including sudden movements and handling. By means of the vacuum clamping member, the probe devices 15 may also be retained even if the lid 25 is removed or opened. It is possible that only a selective vacuum clamping is employed when the lid 25 no longer provides clamping (i.e. opened/removed).
[0124] For example, the vacuum-based tensile retaining force securing the probe device 15 to the body 3 of the probe cassette 1 can be sufficiently large such that the probe devices can withstand jostling or jarring during delivery during transport or handling, without comprising the probe device 15 integrity.
[0125]
[0126] The probe cassette 1 further provided with a second fluid port 33 connectable to a second source of vacuum. The tensile retaining force exerted by means of the vacuum clamping member is adjustable by controlling the vacuum pressure. Furthermore, a lid 37 is mounted on the probe cassette 1 substantially covering the at least one receptacle. Optionally, the lid 37 comprises retaining means 27 for retaining the one or more probe devices on the body of the probe cassette 1. In this example, the cassette 1 is initially housed in a probe cassette delivery package with a base 39 and a lid 37. It will be appreciated that the lid 37 and/or base 39 may be a part of the cassette and/or integrated with the cassette 1.
[0127] The probe device(s) can be selectively held in position at the probe receptacle by means of the vacuum clamping member when the lid 37 is to be opened and/or removed. The first fluid port 31 is connectable to the first source of vacuum with the lid 37 being closed.
[0128] In the process 100, the first fluid port 31 is connected to the first source of vacuum (step B). The cassette 1, lid 37, base 39 and/or optional package delivery package are arranged for allowing this while the lid 37 is in a closed position. Vacuum is then provided to the cassette 1 enabling the vacuum clamping member to retain the probe devices in position accommodated on the probe cassette 1 by exerting a tensile retaining force. Then, the lid 37 can be removed from the cassette 1 while the probe devices are held in position by means of the vacuum clamping members of the cassette 1 (step C). The probe cassette 1 is then moved to the probe based system with the first fluid port 31 connected to the first source of vacuum providing vacuum (step D). The probe cassette 1 inserted in a chamber 41 of the probe based system is then connected to the second source of vacuum via the second fluid port 33 of the probe cassette 1 (step E). The second source of vacuum is a machine vacuum of the probe based system. The first fluid port 31 is then disconnected from the first source of vacuum (step F). Used probes in the probe based system may be returned to the cassette 1.
[0129] The probe based system may be able to selectively access probe devices positioned on the probe cassette. In this regard, one or more selected probe device may be loaded onto one or more probe mounts of the probe based system using means for retrieving/retaining probe devices from the probe cassette. Mechanical clamping, (electro)magnetic clamping, electrostatic force clamping, adhesive clamping and/or vacuum clamping may be employed.
[0130]
[0131]
[0132] Optionally, the lid includes clamping unit with a series of clampers 55 arranged for interfacing with the probe devices placed in the receptacles 5, wherein a distal edge of the clampers 55 impinge upon the probe devices 15 thereby improving in holding the probe devices in the receptacles. A form lock may be achieved in this way. Optionally, the probe devices are sandwiched between the lid 37′ and the body of the cassette 1. The vacuum clamping members can be operated such as to hold the probe devices within cassette under a clamping force (e.g. tensile/suction force). At the receptacle, a vacuum aperture/opening is arranged for contacting at least a portion of the probe device for retaining the probe device on the base of the cassette when the lid is removed or opened, and/or when the lid is handled without the lid covering the plurality of receptacles (opened/removed position).
[0133] By means of the vacuum clamping member, the tensile force exerted on the probe devices can be adjusted. Different tensile forces can be selected. Optionally, the tensile force exerted by means of the tensile vacuum retaining mechanism is variable and can be controlled by means of a controller adjusting the imposed vacuum conditions. A configurable suction force can be exerted on the probe devices for securing said probe devices to the body of the probe cassette 1 during transportation and/or handling of the probe cassette 1.
[0134] In some examples, the lid is not be connected to the cassette body, but aligned with and positioned on the cassette body.
[0135]
[0136] In the shown example, a first magnet 30a and a second magnet 30b are arranged such that like poles of the magnets 30a, 30b are facing each other. The clamping unit 2 is arranged such that the first magnet 30a and second magnet 30b are brought closer to each other when the lid 25 is closed, generating a force used for clamping the probe device 15 at the receptacle 5.
[0137] The magnets 30a, 30b are not in contact with each other and are opposed to each other when the lid 25 of the probe cassette 1 is closed. The magnets 30a, 30b interact with each other when the lid 25 is closed, generating a clamping force. Like poles (e.g. N, N or S, S) of each magnet 30a, 30b of the clamping unit 2 face each other. The position of at least one of the two magnets 30a, 30b relative to each other can be adjusted, such that the resulting clamping force is adjustable at least when the lid is closed. Although permanent magnets are employed in this example, it will be appreciated that also the arrangement of electromagnet is envisaged. In the shown example only one clamping unit 2 is shown for one receptacle receiving a single probe device 15. However, a clamping unit 2 may be arranged at each receptacle. It is also envisaged that a plurality of probe devices 15 are received at the receptacle 5.
[0138]
[0139] In the shown example in
[0140] In an exemplary embodiment (not shown), the clamping unit includes a permanent magnets 30a, 30b and at least one electromagnet. A first permanent magnet can be coupled to a further electromagnet to overlay the magnetic field generated between the two permanent magnets. A controller or control unit can be linked to the electromagnet such as to vary the magnetic field and adjust the resulting clamping force.
[0141] Optionally, a vacuum hole clamping unit may be arranged for retaining the probe device in position at the receptacle even when the lid 25 is opened or removed from the cassette body 3.
[0142] The drawings are not necessarily drawn to scale. Furthermore, in the figures, elements having the same function and structure are given by identical numerals, and a detailed explanation as to these elements will be omitted.
[0143] Moreover, all details of the invention may be substituted with other technically equivalent elements and the materials used, as well as the shapes and dimensions of the various components, may vary according to requirements.
[0144] The cassette may be usable with many types of probe-based systems. Next to scanning probe microscopes, other probe based systems are also envisaged. It will be appreciated that an atomic force microscope (AFM) can also be used for manipulating portions (e.g. atoms) of a substrate using one or more probe devices. In such a case, the scanning probe microscope may also be called a scanning probe manipulator. The invention may be employable in other machines or systems, for example, machines using fragile units (e.g. substrates, chips) which must be changed periodically. The fragile units may have small dimensions and require a delicate handling (prone to damage if not handled with extreme care). The cassette according to the invention may be employed for transportation and handling of said fragile units.
[0145] When a feature or element is herein referred to as being “on” another feature or element, it can be directly on the other feature or element or intervening features and/or elements may also be present. It will also be understood that, when a feature or element is referred to as being “connected”, “attached” or “coupled” to another feature or element, it can be directly connected, attached or coupled to the other feature or element or intervening features or elements may be present.
[0146] Although the terms “first” and “second” may be used herein to describe various features/elements, these features/elements should not be limited by these terms, unless the context indicates otherwise. These terms may be used to distinguish one feature/element from another feature/element. Thus, a first feature/element discussed below could be termed a second feature/element, and similarly, a second feature/element discussed below could be termed a first feature/element without departing from the teachings of the present invention.
[0147] “Optional” or “optionally” means that the subsequently described event or circumstance may or may not occur, and that the description includes instances where said event or circumstance occurs and instances where it does not.
[0148] In the drawings, which are not necessarily drawn to scale, like numerals may describe similar components in different views. Like numerals having different letter suffixes may represent different instances of similar components.
[0149] Various embodiments may be implemented using hardware elements, software elements, or a combination of both. Examples of hardware elements may include processors, microprocessors, circuits, application specific integrated circuits (ASIC), programmable logic devices (PLD), digital signal processors (DSP), field programmable gate array (FPGA), logic gates, registers, semiconductor device, microchips, chip sets, et cetera. Examples of software may include software components, programs, applications, computer programs, application programs, system programs, machine programs, operating system software, mobile apps, middleware, firmware, software modules, routines, subroutines, functions, computer implemented methods, procedures, software interfaces, application program interfaces (API), methods, instruction sets, computing code, computer code, et cetera.
[0150] Herein, the invention is described with reference to specific examples of embodiments of the invention. It will, however, be evident that various modifications, variations, alternatives and changes may be made therein, without departing from the essence of the invention. For the purpose of clarity and a concise description features are described herein as part of the same or separate embodiments, however, alternative embodiments having combinations of all or some of the features described in these separate embodiments are also envisaged and understood to fall within the framework of the invention as outlined by the claims. The specifications, figures and examples are, accordingly, to be regarded in an illustrative sense rather than in a restrictive sense. The invention is intended to embrace all alternatives, modifications and variations which fall within the spirit and scope of the appended claims. Further, many of the elements that are described are functional entities that may be implemented as discrete or distributed components or in conjunction with other components, in any suitable combination and location.
[0151] In the claims, any reference signs placed between parentheses shall not be construed as limiting the claim. The word ‘comprising’ does not exclude the presence of other features or steps than those listed in a claim. Furthermore, the words ‘a’ and ‘an’ shall not be construed as limited to ‘only one’, but instead are used to mean ‘at least one’, and do not exclude a plurality. The mere fact that certain measures are recited in mutually different claims does not indicate that a combination of these measures cannot be used to an advantage.