LASER DEVICE
20190341745 ยท 2019-11-07
Assignee
Inventors
Cpc classification
H01S5/02212
ELECTRICITY
H01S5/4012
ELECTRICITY
G02B6/4296
PHYSICS
H01S5/4025
ELECTRICITY
B23K26/064
PERFORMING OPERATIONS; TRANSPORTING
G02B6/4214
PHYSICS
H01S5/141
ELECTRICITY
G02B6/4215
PHYSICS
B23K1/0056
PERFORMING OPERATIONS; TRANSPORTING
International classification
H01S5/40
ELECTRICITY
Abstract
A plurality of optical elements are provided in correspondence with a plurality of laser diodes, and make the plurality of beams emitted from the plurality of laser diodes parallel. A plurality of selective transmission elements are provided in correspondence with the plurality of optical elements and selectively transmit the beams emitted from the plurality of laser diodes or beams excluding an outer periphery portion of the beams emitted from the plurality of optical elements. One or more light traveling direction control members control light traveling directions of the plurality of beams having passed through the plurality of optical elements and the plurality of selective transmission elements so as to move the plurality of beams to the vicinity of an optical axis of the fiber. A light converging unit converges the plurality of beams emitted from the one or more light traveling direction control members to the fiber.
Claims
1. A laser apparatus for coupling a plurality of beams to a single fiber, the laser apparatus comprising: a plurality of laser diodes that emit the plurality of beams; a plurality of optical elements provided in correspondence with the plurality of laser diodes to make the plurality of beams emitted from the plurality of laser diodes parallel; a plurality of selective transmission elements that are provided in correspondence with the plurality of optical elements and that selectively transmit the beams emitted from the plurality of laser diodes or beams excluding an outer periphery portion of the beams emitted from the plurality of optical elements; one or more light traveling direction control members that control light traveling directions of the plurality of beams having passed through the plurality of optical elements and the plurality of selective transmission elements so as to move the plurality of beams to the vicinity of an optical axis of the fiber; and a light converging unit that converges the plurality of beams emitted from the one or more light traveling direction control members to the fiber.
2. The laser apparatus according to claim 1, wherein a substance having a predetermined absorption coefficient to wavelengths of the plurality of beams emitted from the plurality of laser diodes is formed on a surface of each of the plurality of selective transmission elements.
3. The laser apparatus according to claim 1, wherein a radiator plate for dissipating heat of the plurality of selective transmission elements is attached to each of the plurality of selective transmission elements.
4. The laser apparatus according to claim 1, wherein a reflection-type diffraction grating that returns a part of the plurality of beams emitted from the plurality of laser diodes to light emitting surfaces of the plurality of laser diodes is formed on a surface of each of the plurality of selective transmission elements, and an external resonator is constituted between the plurality of laser diodes and the reflection-type diffraction grating.
5. A laser apparatus for coupling a plurality of beams to a single fiber, the laser apparatus comprising: a plurality of laser diodes that emit the plurality of beams; a plurality of optical elements provided in correspondence with the plurality of laser diodes to make the plurality of beams emitted from the plurality of laser diodes parallel; one or more first light traveling direction control members that control light traveling directions of the plurality of beams emitted from the plurality of optical elements; a plurality of selective transmission elements that selectively transmit beams excluding an outer periphery portion of the plurality of beams emitted from the one or more first light traveling direction control members; one or more second light traveling direction control members that control light traveling directions of the plurality of beams emitted from the plurality of selective transmission elements so as to move the plurality of beams to the vicinity of an optical axis of the fiber; and a light converging unit that converges the plurality of beams emitted from the one or more second light traveling direction control members to the fiber.
6. The laser apparatus according to claim 5, wherein the one or more first light traveling direction control members and the one or more second light traveling direction control members are concave mirrors, and the plurality of selective transmission elements are pinholes or slits.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023]
[0024]
[0025]
[0026]
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
First Embodiment
[0036] Hereinafter, a laser apparatus according to an embodiment of the present invention will be described in detail with reference to drawings.
(Basic Configuration of Present Invention)
[0037] First, a basic configuration of the laser apparatus of the present invention will be described.
[0038] The laser apparatus includes a plurality of laser diodes 10, a plurality of collimating lenses 11 (corresponding to optical elements of the present invention) provided in correspondence with the plurality of laser diodes 10, a plurality of units 12 provided in correspondence with the plurality of laser diodes 10 and formed by fixing the laser diodes 10 and the collimating lenses 11 for the respective laser diodes 10, a coupling lens 15 (corresponding to a light converging unit of the present invention) for converging beams emitted from the laser diodes 10 to a fiber 16, and a holder 20 that accommodates the plurality of units 12 and the coupling lens 15.
[0039] As illustrated in
[0040]
[0041] As illustrated in
[0042]
(Characteristic Element of Present Invention)
[0043] Next, a diaphragm member serving as a characteristic element of the present invention will be described.
[0044] The diaphragm member 21a illustrated in
[0045] Further, a substance having a predetermined absorption coefficient to the wavelength of the beams emitted from the laser diodes 10 may be formed on the surfaces of the diaphragm members 21a to 21c. For example, by subjecting the surfaces of the diaphragm members 21a to 21c to black alumite treatment, it is possible to reduce reflected beams to efficiently absorb unnecessary beams. Instead of subjecting the surfaces of the diaphragm members 21a to 21c to black alumite treatment, a dielectric thin film may be applied.
[0046] Further, as examples of sections of the diaphragm members 21a to 21c, a diaphragm member 21d having a quadrangular hole portion 22d illustrated in
[0047] The diaphragm member 21A illustrated in
[0048] Further, the diaphragm member 21B illustrated in
[0049]
[0050] In addition, the distance between the diaphragm members 21-1 to 21-3 and the radiator plate 23 may change due to a positional shift between the LD holders 10-1 and the collimating lens holders 11-1. In this case, by inserting a heat transfer material between the diaphragm members 21-1 to 21-3 and the radiator plate 23, heat can be efficiently dissipated by the heat transfer material.
[0051]
[0052] The conventional laser apparatus illustrated in
[0053] As illustrated in
[0054] A plurality of laser diodes 10, a plurality of collimating lenses 11, a plurality of diaphragm members 21, prisms 31a and 31b that control light traveling directions of a plurality of beams having passed through the plurality of collimating lenses 11 so as to move the plurality of beams onto the optical axis of a fiber 16, and a coupling lens 15 for converging the plurality of beams emitted from the prisms 31a and 31b to the fiber 16 are provided.
[0055] Next, description will be given by exemplifying that the beam filling factor is improved by using the diaphragm member 21. It is assumed that the intensity distribution of a beam emitted from a laser diode is a perfect Gaussian distribution. Assuming a point where the intensity of the Gaussian beam takes the maximum value Io, an intensity I(r) at a point distant from the central axis by a distance r on a plane perpendicular to the beam traveling direction is expressed by the following formula (2).
I(r)=I.sub.0 exp(2r.sup.2/w.sub.0.sup.2)(2) [0056] w.sub.0 is called the beam radius, and within the beam radius w.sub.0, 11/e.sup.2=86.5% of the total power of the beam exists. Here, arranging the diaphragm member 21 that can transmit only components of 2.0, 1.5, 1.2, 1.0, and 0.8 times the beam diameter in the fast axis direction and the slow axis direction in front of or behind the collimating lens is considered.
[0057] At this time, the power of the beam passing through the diaphragm member 21 is 99.97%, 98.89%, 94.39%, 86.47%, and 72.2%, respectively. It can be seen that when the diameter of the diaphragm member 21 is reduced, the power of the beam transmitted through the diaphragm member 21 is reduced.
[0058] Here, among the beams incident on the coupling lens 15, letting D be a diameter on the lens effective for fiber core coupling, a case where a plurality of beams are coupled to the core 17 of the fiber 16 as illustrated in
[0059] In the above example, although an example of using the diaphragm member 21 in both the fast axis direction and the slow axis direction has been described, it is also possible to use a diaphragm member having an arbitrary size in the fast axis direction or slow axis direction in accordance with the core diameter and the core shape of the fiber to be used.
[0060]
[0061] As described above, according to the laser apparatus of the first embodiment, the plurality of diaphragm members 21 block a high M.sup.2 component contained in an outer periphery portion of beams emitted from the laser diodes and selectively transmit only a low M.sup.2 component included in beams excluding the outer periphery portion of the beams. Although the high M.sup.2 component is a heat loss, by extracting only the low M.sup.2 component, it is possible to reduce the spot diameter and the incident angle when converging a plurality of beams. Therefore, it is possible to couple the beams to a fiber core smaller than a conventional fiber core.
[0062] Accordingly, by narrowing the distance between the prisms 31a and 31b, that is, by narrowing the interval between the beams, the number of beams projected onto the coupling lens 15 arranged before the fiber 16 can be increased, and thus a larger number of beams can be coupled to the core 17 of the fiber 16.
[0063] By removing the high M.sup.2 component, a loss occurs in the power of each laser diode 10, but a beam filling factor that can be coupled to one fiber 16 (the sum of sectional areas of beams on the coupling lens/an effective area contributing to fiber coupling on the coupling lens) increases, so that a high output can be achieved in total. In addition, increasing the beam filling factor means that the beams can be collected to the vicinity of the optical axis of the coupling lens, and the fiber incident NA can be reduced. That is, it is possible to use a low NA fiber of a higher luminance. Since the component which becomes cladding leakage is removed in an early stage, damage to the fiber 16 is reduced, and the fiber output beam quality is improved.
[0064] In addition, it becomes possible to reduce the diameter of the laser diode output beam, and thus it is possible to miniaturize optical members such as lenses, mirrors, prisms, wavelength plates, and the like to be used in later stages.
Second Embodiment
[0065] The spectral linewidth of a laser diode 10 of a transverse multimode is wider than that of a laser diode 10 of a transverse single mode. In applications requiring a high intensity and a narrow spectral line width such as a light source for fluorescence excitation, it is necessary to improve the spectral line width. Therefore, a laser apparatus according to a second embodiment of the present invention is characterized in that the spectral line width is improved by using a diffraction grating-incorporating diaphragm.
[0066]
[0067] As illustrated in
[0068] That is, the diffraction grating-incorporating diaphragm member 21d corresponds to a reflection-type diffraction grating of the present invention, and returns, to a light emitting surface of a laser diode 10, a part of a beam BM10 emitted from a laser diode 10 to a surface facing the laser diode 10, and a beam BM11 is obtained by a hole portion 32a.
[0069] As illustrated in
[0070] According to the above configuration, an external resonator is formed between the laser diode 10 and the diffraction grating-incorporating diaphragm member 21d and 33. A component having a low M.sup.2 value passes through the diffraction grating-incorporating diaphragm members 21d and 33, and a component having a high M.sup.2 value is returned to the light emitting surface of the laser diode 10. Therefore, it is possible to realize both of reducing the linewidth of and stabilizing the wavelength of the laser wavelength, and increasing the output.
Third Embodiment
[0071]
[0072] The condensing lens 34 condenses a beam collimated by the collimating lens 11 to a hole PH formed in the pinhole 35. The pinhole 35 removes the high M.sup.2 component at the hole PH, and thus extracts and outputs only the low M.sup.2 component to the collimating lens 36. The collimating lens 36 collimates the beam of only the low M.sup.2 component extracted by the pinhole 35.
[0073] In this manner, the same effect as that of the laser apparatus according to the first embodiment can be achieved also by the laser apparatus including the pinhole according to the third embodiment.
Fourth Embodiment
[0074]
[0075] Regarding the plurality of laser diodes 10a to 10c, three laser diodes are arranged in the vertical direction as illustrated in
[0076] According to such a configuration, beams emitted from the laser diodes 10a to 10c become collimated beams by the collimating lenses 11a to 11c arranged at focal positions. The collimated beams are reflected by the cylindrical concave mirrors 37a and 37b, and the high M.sup.2 component in the vertical direction or the horizontal direction is removed by the pinholes 38a and 38b arranged at the focal positions of the cylindrical concave mirrors 37a and 37b.
[0077] The beams that have passed through the pinholes 38a and 38b become collimated beams again by the cylindrical concave mirrors 39a and 39b and travel in the optical axis direction (axis perpendicular to the fiber 16). The position of each collimated beam can be shifted toward the center of the optical axis of the coupling lens 40, so that it is possible to reduce the fiber NA while reducing the influence of aberration in the coupling lens 40. In addition, since the number of beams that can be incident on the coupling lens 40 increases, the output can be increased.
[0078] Also, depending on the positions and shapes of the cylindrical concave mirrors 37a, 37b, 39a, and 39b, the shapes of the collimated beams after reflection by the cylindrical concave mirrors 37a, 37b, 39a, and 39b can be freely controlled.
[0079]
(Column Direction).
[0080] The beams of the nine laser diodes 10 become nine circular collimated beams CBM1 as a result of the nine collimating lenses 11. The sizes of the circles of the collimated beams CBM1 indicate an initial M2 value.
[0081] Next, as indicated by vertical arrows, when the pinholes 38 are applied to the horizontal direction of the first column (1, 1), (2, 1), and (3, 1) and the third column (1, 3), (2, 3), and (3, 3) of the plurality of laser diodes, the collimated beams CBM1 of the first column (1, 1), (2, 1), and (3, 1) and the third column (1, 3), (2, 3), and (3, 3) are reduced in the horizontal direction, and thus beams CBM2 are obtained. Therefore, the high M.sup.2 component in the horizontal direction is removed.
[0082] Next, as indicated by horizontal arrows, when the pinholes 38 are applied to the vertical direction of the first row (1, 1), (1, 2), and (1, 3) and the third row (3, 1), (3, 2), and (3, 3) of the plurality of laser diodes, the collimated beams CBM2 of the first row (1, 1), (1, 2), and (1, 3) and the third row (3, 1), (3, 2), and (3, 3) are reduced in the vertical direction, and thus beams CBM3 are obtained. Therefore, the high M.sup.2 component in the vertical direction is removed.
[0083] As described above, for the beams emitted from the nine laser diodes 10, the high M.sup.2 component of beams at positions affected by the aberration of the coupling lens is removed depending on the positional relationship with the optical axis, the diameters of the collimated beams are reduced, and thus the filling factor of the beams can be improved.
[0084] To be noted, regarding the laser diode at the center of the matrix (2, 2), the high M.sup.2 component has not passed through a pinhole or a slit and thus remains. However, since the central laser diode is arranged on the optical axis, the central laser diode is the least likely to be affected by the aberration of the coupling lens, and therefore the high M.sup.2 component being included is not a big problem.
[0085] Similarly, for the beams CBM3 in (1, 2), (2, 1), (2, 3), and (3, 2) of the matrix, the high M.sup.2 component has not been removed for one axis, but the effect thereof is small as compared with the laser diode of the four corners (1, 2, (1, 3), (3, 1), and (3, 3) of the matrix.
[0086] To be noted, if necessary, in order to remove the high M.sup.2 component, the pinhole 35 and the collimating lens 36 described in the third embodiment may be added behind the coupling lens 40.
INDUSTRIAL APPLICABILITY
[0087] The present invention is applicable to a fine laser processing machine used for soldering, bonding wire connection, substrate welding of electronic parts, minute spot annealing, and the like.