METHODS AND APPARATUS FOR DIGITAL IMAGING OF DENTAL MODELS
20190336253 ยท 2019-11-07
Inventors
Cpc classification
A61C13/34
HUMAN NECESSITIES
A61C11/00
HUMAN NECESSITIES
A61C9/0053
HUMAN NECESSITIES
International classification
A61C9/00
HUMAN NECESSITIES
A61C13/34
HUMAN NECESSITIES
A61C11/00
HUMAN NECESSITIES
Abstract
A dental method and associated apparatus is disclosed in which a navigation body, comprising a plurality of navigation elements, is scanned using a scanner. Relative locations of the navigation elements are determined and, based on the relative locations, a scanner coordinate system is determined. A dental model is also scanned using the scanner to obtain three-dimensional virtual image data of the dental model and the scanner coordinate system is associated with the image data. A three-dimensional virtual image of the dental model is positioned, based on the three-dimensional virtual image data, within a three-dimensional virtual scene. The virtual scene is associated with a virtual articulator coordinate system, and the positioning of the virtual image within the virtual scene comprises positioning and orienting the virtual image relative to the virtual articulator coordinate system based on a transformation of the virtual image data from the scanner coordinate system to the virtual articulator coordinate system.
Claims
1. A dental method comprising: scanning a first navigation body using a scanner, the first navigation body comprising a plurality of first navigation elements; determining the relative locations of the first navigation elements and, based on the relative locations of the navigation elements, determining a first scanner coordinate system; scanning a first dental model using the scanner to obtain three-dimensional virtual image data of the first dental model and associating the first scanner coordinate system with the virtual image data; and positioning a three-dimensional virtual image of the first dental model, based on the three-dimensional virtual image data, within a three-dimensional virtual scene, wherein the three-dimensional virtual scene is associated with a first virtual articulator coordinate system, and wherein the positioning of the virtual image of the first dental model with the virtual scene comprises positioning and orienting the virtual image of the first dental model relative to the first virtual articulator coordinate system based on a transformation of virtual image data of the first dental model from the first scanner coordinate system to the first virtual articulator coordinate system.
2. The dental method of claim 1, wherein the first dental model is connected to the first navigation body and the scanning of the first navigation body and the scanning of the first dental model take place substantially at the same time.
3. The dental method of claim 2, wherein the first navigation body comprises a support surface, the first dental model being located on the support surface and the navigation elements being located on the support surface to the sides of the first dental model.
4. The dental method of claim 1, wherein the first dental model is scanned separately from the first navigation body.
5. The dental method of claim 4, wherein the first dental model is mounted on a support surface of a first support body, separate from the first navigation body, during the scanning of the first dental model.
6. The dental method of claim 5, wherein the scanner comprises a connector and wherein, during the scanning of the first navigation body, the first navigation body is mounted to the connector and, during the scanning of the first dental model, the first support body is mounted to the connector.
7. The dental method of any one of the preceding claims, wherein the first scanner coordinate system comprises a first scanner datum point.
8. The dental method of claim 7, wherein the first scanner datum point is the origin of perpendicular axes of the first scanner coordinate system.
9. The dental method of claim 7 or 8, wherein the first virtual articulator coordinate system comprises a first virtual articulator datum point.
10. The dental method of claim 9, wherein the first virtual articulator datum point is the origin of perpendicular axes of the first virtual articulator coordinate system.
11. The dental method of claim 10, wherein positioning the three-dimensional virtual image of the first dental model with the three-dimensional virtual scene comprises aligning the first scanner datum point with the first virtual articulator datum point and rotating the axes of the first scanner coordinate system, and thus the virtual image of the first dental model, to align with the axes of the first virtual articulator coordinate system.
12. The dental method of claim 11, wherein aligning the first scanner datum point with the first virtual articulator datum point comprises positioning the first scanner datum point exactly upon the first virtual articulator datum point.
13. The dental method of claim 11, wherein aligning the first scanner datum point with the first virtual articulator datum point comprises positioning the first scanner datum point at a predetermined distance from the first virtual articulator datum point.
14. The dental method of any one of the preceding claims, wherein the virtual scene comprises data indicating one or more of: relative locations of all or part of a virtual lower jaw and/or a virtual upper jaw of an articulator; shape and dimensions of all or part of a virtual lower jaw and/or a virtual upper jaw of an articulator; a virtual hinge position (hinge axis) of an articulator; and a virtual pin position of an articulator.
15. The dental method of any one of the preceding claims, wherein the virtual scene comprises a virtual image of at least part of an articulator, the at least part of the articulator comprising any one or more of: a portion of a lower jaw of the articulator; a portion of an upper jaw of the articulator; a hinge axis of the articulator and a pin position of the articulator.
16. The dental method of any one of the preceding claims, comprising: scanning a second dental model using the scanner to obtain three-dimensional virtual image data of the second dental model and either associating the first scanner coordinate system with the virtual image data of the second dental model or associating a second scanner coordinate system with the virtual image data of the second dental model; positioning a three-dimensional virtual image of the second dental model, based on the three-dimensional virtual image data of the second dental model, within the three-dimensional virtual scene; wherein the three-dimensional virtual scene is associated with the first virtual articulator coordinate system and optionally a second virtual articulator coordinate system, and wherein the positioning of the virtual image of the second dental model within the virtual scene comprises positioning and orienting the virtual image of the second dental model relative to the one of the first and second articulator coordinate systems based on a transformation of virtual image data of the second dental model from its associated first or second scanner coordinate system to the first or second virtual articulator coordinate system.
17. The dental method of claim 16, wherein the second scanner coordinate system is obtained by scanning again the first navigation body using the scanner and, based on the relative locations of the first navigation elements, determining a second scanner coordinate system.
18. The dental method of claim 16, wherein the second scanner coordinate system is obtained by scanning a second navigation body using the scanner, the second navigation body comprising a plurality of second navigation elements and, based on the relative locations of second navigation elements, determining a second scanner coordinate system.
19. The dental method of any one of the preceding claims, wherein the navigation elements comprise navigation spheres.
20. The dental method of any one of the preceding claims wherein at least the first navigation body comprises an engagement surface for engaging with a receiving surface of a connector of the scanner.
21. The dental method of claim 5, wherein at least the first support body comprises an engagement surface for engaging with a receiving surface of a connector of the scanner.
22. The dental method of claim 20 or 21, wherein the engagement surface comprises a first magnet and the receiving surface comprises a second magnet, the first and second magnets being attracted to each other for the purposes of magnetic coupling.
23. A dental method comprising: receiving three-dimensional virtual image data of a first dental model, the three-dimensional virtual image data of the first dental model having been obtained by scanning the first dental model using a scanner, the three-dimensional virtual image data of the first dental model being associated with a first scanner coordinate system, the first scanner coordinate having been determined by scanning a first navigation body that comprises a plurality of first navigation elements, determining the relative locations of the first navigation elements and, based on the relative locations of the navigation elements, determining the first scanner coordinate system; positioning, a three-dimensional virtual image of the first dental model, based on the three-dimensional virtual image data, within a three-dimensional virtual scene, wherein the three-dimensional virtual scene is associated with a first virtual articulator coordinate system, and wherein the positioning of the virtual image of the first dental model within the virtual scene comprises positioning and orienting the virtual image of the first dental model relative to the first virtual articulator coordinate system based on a transformation of the virtual image data of the first dental model from the first scanner coordinate system to the first virtual articulator coordinate system.
24. Software that, when installed on a computing device, causes the computing device to perform the method of claim 23.
25. Dental apparatus comprising: a scanner: a first navigation body comprising a plurality of first navigation elements; and a processor, the processor being configured to: receive a three-dimensional virtual image data of a first dental model, the three-dimensional virtual image data of the first dental model having been obtained by scanning the first dental model using the scanner, the three-dimensional virtual image data of the first dental model being associated with a first scanner coordinate system, the first scanner coordinate having been determined by scanning the first navigation body, determining the relative locations of the first navigation elements and, based on the relative locations of the navigation elements, determining the first scanner coordinate system; and position a three-dimensional virtual image of the first dental model, based on the three-dimensional virtual image data, within a three-dimensional virtual scene, wherein the three-dimensional virtual scene is associated with a first virtual articulator coordinate system, and wherein the positioning of the virtual image of the first dental model within the virtual scene comprises positioning and orienting the virtual image of the first dental model relative to the first virtual articulator coordinate system based on a transformation of the virtual image data of the first dental model from the first scanner coordinate system to the first virtual articulator coordinate system.
Description
BRIEF DESCRIPTION OF DRAWINGS
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DESCRIPTION OF EMBODIMENTS
[0081] Embodiments of the present disclosure relate to a dental method, and apparatus for use in the dental method, where one or more dental models are scanned and virtual images of the dental models are positioned in a virtual scene relating to an articulator.
[0082] The dental models can be obtained by taking dental impressions in a patient's oral cavity, including of the patient's dentition and of the surrounding soft tissue. The dental impressions can be used to form casts of the dentition and tissue, which casts provide the dental models, and which dental models are usable in one or more dental procedures such as diagnostics, treatment planning, and prosthesis design and fabrication.
[0083] Based on the virtual images of the dental models, prosthesis design processes can be carried using 3D computer-aided-design (CAD) or other computer design techniques such that reliance on the physical dental models in the preparation and testing of prosthesis designs can be reduced or even eliminated.
[0084] Referring to
[0085] The navigation body 110 includes a plurality of navigation elements and, more particularly, three navigation spheres 114. The navigation spheres 114 are mounted on respective pillars 115 that project from the support surface 112 of the navigation body 110. The three navigation spheres 114 are spaced from each other and positioned at the vertices of a notional triangle (see also
[0086] The engagement surface 111 of the navigation body 110 is configured to engage with a receiving surface 121 of a connector 120 of a scanner, the connector 120 being illustrated in
[0087] The receiving surface 121 of the connector 120 is provided by a topside of a mounting plate 123 of the connector 120. The mounting plate 123 is attached to a distal end of a post 124 that protrudes from the floor 141 of the scanner or other surface of the scanner. In alternative embodiments, the mounting plate 123 may be attached directly to the floor 141 (or other surface) of the scanner. In general, the connector 120 can hold the navigation body 110 securely, in a fixed location, in the scanner, while the navigation body 110 is being scanned by the scanner.
[0088] To further assist in securely locating the navigation body 110, the connector 120 includes a first magnet 125 at a central region of the receiving surface 121. A second magnet is provided by a magnetic metal layer 117 of the navigation body 110 that defines the engagement surface 111 of the navigation body 110. The first and second magnets 125, 117 are configured to attract each other, providing for a firm but releasable attachment between the navigation body 110 and the connector 120.
[0089] Referring to
[0090] The support surface 132 of the support body is adapted to receive a dental model 140, as illustrated in
[0091] The engagement surface 131 of the support body 130 is also configured to engage with the receiving surface 121 of the connector 120 illustrated in
[0092] To further assist in securely locating the support body 130, a second magnet is also provided by a magnetic metal layer 135 of the support body 130 that defines the engagement surface 131 of the support body 130. As for the navigation body 110, the second magnetic 135 of the support body 130 is configured to be attracted to the first magnet 125 of the connector 120, providing for a firm but releasable attachment between the support body 130 and the connector 120.
[0093] With reference to the flow chart 200 of
[0094] As discussed in more detail below, the three-dimensional virtual scene is associated with a first virtual articulator coordinate system, and the positioning of the virtual image of the first dental model within the virtual scene can comprise positioning and orienting the virtual image of the first dental model relative to the first articulator coordinate system based on a transformation of the virtual image data of the first dental model from the first scanner coordinate system to the articulator coordinate system.
[0095] In one embodiment, the navigation body 110, connector 120 and support body 130 described above are employed in the method of
[0096] For example, with reference to
[0097] Using computer-based feature extraction techniques, the centres of the navigation elements 114 in three-dimensional space are calculated from the scanning data and, based on the relative locations of the centres of the navigation elements, a first scanner coordinate system is determined, in accordance with item 220 of
[0098] With reference to
[0099] With reference to
[0100] A three-dimensional virtual image 140a of the first dental model 140, based on the three-dimensional virtual image data, is illustrated in
[0101] As discussed above, embodiments of the present disclosure relate to a dental method in which virtual images of dental models are positioned in a virtual scene relating to an articulator. A drawing of a physical (real-world) articulator 300 that can form part of the apparatus of the present embodiment is provided in
[0102] It is desirable to accurately replicate features of the articulator 300, with one or more dental models mounted thereon, in the virtual scene. Accurately replicating features of the articulator 300, along with one or more dental models, virtually, means that virtual design processes can be carried out that can also be matched and tested on the physical articulator 300.
[0103] In accordance with this,
[0104] The three-dimensional virtual scene is associated with a first virtual articulator coordinate system 311. The first virtual articulator coordinate system 311 is illustrated schematically in
[0105] In accordance with item 250 of
[0106] The translation can rely on software-based image registration techniques known to a person skilled in the art to transform different sets of data into a single coordinate system, for example, and may employ transformation models including linear transformations, for example.
[0107] The three-dimensional virtual image 310 of the articular and dental model can be provided within, and further manipulated using, computer-aided-design (CAD) software. A screenshot 320 of such a virtual image within a CAD software package is shown in
[0108] The virtual image can be presented on a display such as a computer screen, tablet screen, smartphone screen or other types of displays suitable for presenting digital images.
[0109] To provide the three-dimensional virtual image of the second dental model, some or all of the steps, discussed with reference to
[0110] Thus, the method can comprise scanning the second dental model in a manner, e.g. as described with reference to
[0111] The same, first scanner coordinate system can be associated with the three-dimensional virtual image data of the second dental model by mounting the second dental model to the same connector 120 within the scanner and in the same manner. The same scanner coordinate system is therefore applicable to both models.
[0112] Nevertheless, it can be advantageous to determine a second scanner coordinate system, e.g., to maintain a high level of accuracy over time. If environmental factors in the scanner change, e.g., as a result of placing the different dental models in the scanner, determining a second scanner coordinate system that is specific to the second dental model can improve accuracy. Changes in environmental factors can include slight movements in the connector on which the dental models are mounted, or relative movement of other scanner parts.
[0113] When a second scanner coordinate system is used, the method can comprise scanning again the first navigation body 110 using the scanner and determining the second coordinate system in the same manner that the first coordinate system 201 is determined. Alternatively, a second navigation body can be used that is similar or identical to the first navigation body 110, with the second coordinate system being determined in substantially the same manner as the first coordinate system.
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[0115] In accordance with item 250 of
[0116] Nevertheless, to position the three-dimensional virtual image of the second dental model in the virtual space within the three-dimensional virtual scene, alternative approaches may be taken. For example, the virtual image data of the second dental model may be transformed from the associated first or second scanner coordinate system to the first virtual articulator coordinate system, rather than any second virtual articulator coordinate system. However, a further translation can be applied to the virtual image data in order to shift the position of the virtual image of the second dental model so that it is adjacent the opposite jaw of the articulator. The further translation may be based on a known distance between the upper and lower jaws of the articulator, for example.
[0117] Further variations and/or modifications may be made to the above-described embodiments.
[0118] For example, while components of an articulator are represented visually in the images 310, 330 of
[0119] As another example, the scanner coordinate systems can be determined using the navigation bodies after scanning of the dental models, rather than before scanning of the dental models.
[0120] As another example, each dental model may be mounted on a navigation body and collectively mounted to the connector in the dental scanner, prior to and during the scanning. By having the dental model connected to the navigation body, the scanning of the navigation body and the scanning of the dental model can take place at the same time. In this alternative approach, use of the support body may become redundant. Essentially, the navigation body can also act as a support body for the dental model. This enables the relative locations of the navigation elements, and thus the respective coordinate system, to be determined substantially at the same time as the three-dimensional virtual image data of the dental model is obtained.
[0121] A navigation body 150 according to an embodiment of the present disclosure, which also acts as a support body for the dental model, is illustrated in
[0122] The navigation body 150 includes a plurality of navigation elements and, more particularly, three navigation spheres 154. The navigation spheres 154 are mounted partially in recesses in the support surface 152. The three navigation spheres 154 are spaced from each other and positioned at the vertices of a notional triangle. The navigation spheres 154 are spaced around the edges of the support surface 152 such as to leave an open region of the support surface 152 to receive a dental model 140. While navigation spheres 154 are used in this embodiment, a variety of different types of navigation elements may be used.
[0123] The engagement surface 151 of the navigation body 150 is configured to engage with a receiving surface of a connector of a scanner and of a plate of an articulator, e.g. in a similar manner to that described above.
[0124] The methods described above can rely in part on a common interface (e.g. based on common engagement and receiving surfaces) between different components, such as the navigation body 110, connector 120, support body 130 and articulator 300. To this end, a kit can be provided that includes, e.g. two or more of the navigation body 110, connector 120, support body 130 and articulator 300 that are specifically matched to each other in this manner.
[0125] It will be appreciated by persons skilled in the art that numerous variations and/or modifications may be made to the above-described embodiments, without departing from the broad general scope of the present disclosure. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive.