HAND-HELD DEVICE COMPRISING SENSOR UNIT, FOR CHARACTERIZING A TREATED SUBSTRATE
20230211477 · 2023-07-06
Inventors
Cpc classification
B25B21/02
PERFORMING OPERATIONS; TRANSPORTING
B25F5/00
PERFORMING OPERATIONS; TRANSPORTING
B25F1/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
B25B21/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Handheld device for manually actuating by a user, wherein the handheld device comprises a processing unit which is configured for processing an underground, and a sensor unit which is configured for detecting sensor data which are indicative for a condition of the underground before, during, and/or after processing the underground.
Claims
1-32. (canceled)
33. Handheld device for manually actuating by a user, wherein the handheld device comprises: a processing unit which is configured for processing an underground; a sensor unit which is configured for detecting sensor data which are indicative for a condition of the underground, before, during, and/or after processing the underground; a determination unit which is configured for determining an information which is indicative for the condition of the underground, based on the sensor data; and a user interface for outputting an operation proposal for a use of a dowel and/or an attachment element for the underground, based on the determined information which is indicative for the condition of the underground.
34. Handheld device according to claim 33, wherein the handheld device is a drilling machine and is configured so that, when a user creates a drilling hole, the drilling machine captures corresponding sensor data, transfers these sensor data to a server, and receives a prognosis from there, which underground is present or probably present.
35. Handheld device according to claim 33, comprising a communication unit for, in particular wirelessly or wiredly, communicating with a communication device which is communicatively couplable and separate from the handheld device, for transferring the sensor data to the communication device, wherein the communication unit is configured for receiving an information which is indicative for the condition of the underground from the communication device, which is determinable at the communication device based on the transferred sensor data.
36. Handheld device according to claim 33, wherein the processing unit is configured as a drilling unit for drilling a hole in the underground and/or as a placing unit for placing an attachment element in the underground.
37. Handheld device according to claim 33, wherein the processing unit is configured for at least partially penetrating the underground.
38. Handheld device according to claim 33, wherein the sensor unit comprises an optical sensor unit, in particular a camera, for capturing optical sensor data of the underground and/or of the processing unit, in particular of material from an interior of the underground, further in particular of drilling dust from an interior of the underground, in particular wherein the determination unit is configured for determining the information which is indicative for the condition of the underground on basis of a color of the material of the interior of the underground which is determined from the optical sensor data, and/or for determining an error state of the processing unit from the optical sensor data.
39. Handheld device according claim 33, wherein the sensor unit comprises a distance measuring unit, in particular a laser sensor or an ultrasonic sensor, for capturing distance data between the handheld device and the underground, in particular wherein the determination unit is configured for determining the information which is indicative for the condition of the underground on basis of a penetration progress in the underground which is determined from the distance data, in particular from a time dependency of the penetration progress.
40. Handheld device according to claim 33, wherein the handheld device comprises a driving unit for providing driving energy for driving the processing unit; wherein the sensor unit comprises a driving energy measuring unit, in particular a revolution counter or a current meter of a motor of the driving unit, for capturing the driving energy for driving the processing unit; in particular wherein the determination unit is configured for determining the information which is indicative for the condition of the underground, in particular a hardness of the underground and/or a presence or a dimension of at least one hollow space in the underground, on basis of the captured driving energy, in particular a time dependency of the captured driving energy.
41. Handheld device according to claim 33, wherein the sensor unit comprises a pressing force measuring unit for capturing a pressing force of the processing unit upon the underground, in particular wherein the determination unit is configured for determining the information which is indicative for the condition of the underground, in particular a hardness of the underground and/or the presence or a dimension of at least one hollow space in the underground, on basis of the captured pressing force, in particular a time dependency of the captured pressing force.
42. Handheld device according to claim 33, wherein the sensor unit comprises a temperature measuring unit, in particular an infrared sensor, for capturing a temperature of the processing unit during and/or after a penetration in the underground, in particular wherein the determination unit is configured for determining a hardness of the underground and/or an error state of the processing unit on basis of the temperature.
43. Handheld device according to claim 33, wherein the sensor unit comprises a humidity measuring unit for capturing a humidity of the underground, in particular wherein the determination unit is configured for determining the information which is indicative for the condition of the underground on basis of the captured humidity.
44. Handheld device according to claim 33, wherein the determination unit is configured to determine the information by a comparison of the sensor data with pre-known data sets from a database, in particular wherein the handheld device comprises a storage unit in which the data sets of the database are stored, and/or in particular comprising a communication unit for, in particular wirelessly or wiredly, communicating with a communication device which is communicatively couplable and separate from the handheld device, in which the data sets of the database are stored.
45. Handheld device according to claim 33, comprising a control unit for controlling the handheld device, in particular the processing unit, based on the determined information which is indicative for the condition of the underground.
46. Handheld device according to claim 33, comprising at least one of the following features: wherein the user interface for outputting the operation proposal for the handheld device is additionally configured based on a load requirement which is pregiven by a user for an anchoring of an attachment element in the underground; wherein the sensor unit is configured for recognizing an attachment element to be placed, and comprising a control unit which is configured for controlling the processing unit for placing the attachment element based on a result of recognizing; wherein the sensor unit comprises at least two different sensor types which are configured independently from each other and according to different sensor principles for detecting sensor data which are indicative for a condition of the underground; and wherein the determination unit for determining the information based on the sensor data is configured such that a determined information is only excepted when it is provided by the at least two different sensor types independently from each other and in accordance with each other; configured as at least one of a group which is consisting of a drilling machine, a battery-powered screwdriver, a battery-powered screw driller, a mechanical screwdriver, an impulse screwdriver, a ratchet screwdriver, an impact screwdriver, and a hammer drill.
47. Arrangement comprising: a handheld device according to claim 33; and a communication device which is communicatively coupled or couplable with the handheld device for transferring the sensor data from the handheld device to the communication device, and comprises a determination unit which is configured for determining an information which is indicative for the condition of the underground based on the transferred sensor data; wherein the communication device is configured for transferring the determined information to the handheld device, and the handheld device is configured for receiving the determined information from the communication device.
48. Arrangement according to claim 47, wherein the handheld device is configured for transferring and the communication device is configured for receiving and storing an information which documents a drilling of drilling holes and a placing of attachment elements in the drilling holes in the underground.
49. Method of operating a handheld device which is manually actuatable by a user, for example according to claim 33, for processing an underground, wherein the method comprises: detecting, by the handheld device, sensor data which are indicative for a condition of the underground, before, during, and/or after processing the underground, by the handheld device; and determining, for example at the handheld device or at a communication device which is communicatively coupled with the handheld device, an information which is indicative for a condition of the underground, based on the sensor data; and outputting an operation proposal for a use of a dowel and/or an attachment element for the underground, based on the determined information which is indicative for the condition of the underground.
50. Method according to claim 49, comprising at least one of the following features: wherein the method comprises processing the underground by a robot, wherein the robot performs processing the underground by the handheld device using at least a part of the sensor data, in particular under execution of a pregiven underground processing protocol; wherein the handheld device is a drilling machine and wherein in the method, when a user creates a drilling hole, the drilling machine captures corresponding sensor data, transfers these sensor data to a server, and receives a prognosis from there, which underground is present or probably present.
51. Computer-readable storage medium, in which a program for operating a handheld device which is manually actuatable by a user for processing an underground is stored, which program, when it is executed by one or more processors, executes and/or controls the method according to claim 49.
52. Software program for operating a handheld device which is manually actuatable by a user, for processing an underground, which software program, when it is executed by one or more processors executes and/or controls the method according to claim 49.
Description
BRIEF DESCRIPTION OF THE FIGURES
[0042] In the following, exemplary embodiments of the present invention are described in detail with reference to the following figures.
[0043]
[0044]
[0045]
DETAILED DESCRIPTION OF THE FIGURES
[0046] Same or similar components in different figures are provided with the same reference numbers.
[0047] Before, referring to the figures, exemplary embodiments of the invention are described, some general aspects of embodiments of the invention shall be explained:
[0048] According to an exemplary embodiment of the invention, a handheld device (in particular a drilling machine) may be provided which sensorially recognizes an underground which is processed or which is to be processed by it, and thus enables its characterizing. Sensor data which are detected by the handheld device may be further processed by the handheld device or a communication device which is coupled with it for a data exchange, to derive an information from the sensor data which is characterizing the underground. This enables to give a user an information about a previously unknown or only partially known underground and/or to control and/or to refine a processing operation for processing the underground by the handheld device.
[0049] In particular, a combination of a drilling machine and a drill may be equipped with at least one sensor for measuring the drilling hole depth and/or the drilling progress. For example, a sudden and/or a continuous drilling progress may be an indicator for the presence of a hollow chamber stone and/or a solid stone in the underground. When alternatively or additionally a sensor for determining the force which is required for drilling a drilling hole or for placing an attachment element in the underground is provided, it may be sensorially determined, how intensive the handheld device has to work for the drilling process and/or the placing process. This in turn allows conclusions to the underground, in particular to its hardness and/or material. For example, if a porous concrete is present, this may be indicated by a white drilling dust which is captured by optical sensorics and an only low force and/or energy for creating the drilling hole. An underground made of sand-lime solid brick may be recognized by a white drilling dust and an increased force effort for creating the drilling hole. Thus, the combination of a sensorially recognized drilling dust color and a sensorially recognized drilling force is an especially reliable indicator for the condition of the underground.
[0050] According to a preferred embodiment, a communication of a handheld device with a communication device is possible, by which a drilling plan and/or a placing plan for a building or an underground is managed. Advantageously, data for the construction documentation can be deposited in this context. Then, it may be checked, if the data of such a plan are in accordance with the reality in the underground.
[0051] According to an embodiment of the invention, also a communication with a screwdriver is possible. By the data of the drilling machine and the results of laboratory experiments (which may be stored in a database, for example), the screwdriver may propose at least a torque for the placing of brick screws in the future.
[0052] The approach which is here described with a focus on a drilling machine, may also be transferred to other machines and/or handheld devices in an advantageous manner.
[0053] Related to a screwing process of an attachment element which is configured as a screw, according to an exemplary embodiment of the invention, tightening the screw may be controlled on basis of the condition of the underground which is sensorially captured and determined by sensor data processing. For example, a torque for placing the attachment element may be adjusted high or low, depending on the distance to the underground, etc.
[0054] According to an embodiment, it is also possible to consider a power, a current, a torque, etc. of a driving unit of the drilling machine or another handheld device, to obtain an information about the underground.
[0055] In the context of placing dowels, the knowledge of the underground in which they shall be placed, is relevant for the anchoring success. In particular in the case of renovations and unknown undergrounds, according to exemplary embodiments of the invention, an incomplete or completely missing knowledge about the underground may be improved and/or obtained by a sensorially captured and evaluated underground condition information. For example, a camera may autonomously record the emerging drilling dust, so that the material of the underground can be narrowed down by the image data and their evaluation. A force sensor and/or a pressure sensor may detect the pressure which is exerted during drilling, which delivers a further information about the hardness of the underground. When in particular at least two or more sensorially captured values are combined and/or are considered in combination with respect to consistency or discrepancies, an especially reliable and meaningful conclusion to the underground can be drawn. Possible inaccuracies and/or incorrectness with respect to only one sensor measurement may be advantageously avoided by the combination of multiple different sensor measurements.
[0056] Data sets in a database which may be compared with sensorially captured sensor data for deriving an information about the condition of the underground may be generated in a laboratory, for example, further in particular in a dowel laboratory. In a dowel laboratory, (for example as basis for a permission of single dowels), dowels may be placed in different undergrounds with corresponding test drillings. The drilling progress, the color of the drilling dust, etc. may be captured, and the data may be centrally stored in a database (for example on a server).
[0057] When a user (for example a craftsman) creates a drilling hole, his drilling machine captures corresponding sensor data, transfers these sensor data to said server, and gets feedback and/or a prognosis from there, which underground is present or is probably present. Correspondingly, the craftsman may then select a dowel and/or gets a proposal which dowel is suitable for this underground.
[0058] In particular, a handheld device which is configured as a drilling machine may recognize the exerted force for creating the drilling hole by a force sensor. Thereby, for example conclusions to the hardness of the underground (especially in case of a brickwork) may be drawn. By a distance measuring unit in combination with a force sensor, in particular a hole pattern of the underground (for example brickwork) may be recognized. With a camera for determining the color of the drilling dust, a characterizing of the underground can then be performed.
[0059] For example, when such a handheld device which is configured as a drilling machine communicates with a tangential screwdriver for placing concrete screws, the tangential screwdriver may adjust the correct torque which is suitable for the characterized underground, to prevent overwinding the concrete screw in the drilling hole and/or shearing-off the concrete screw head.
[0060] Hence, one or more additional sensors may be provided in and/or at the drilling machine, wherein an arbitrary combination is possible, depending on the application. Examples for advantageously implementable sensor units are: [0061] a distance measuring unit for measuring a distance between the underground and the drilling machine [0062] a force sensor for measuring the pressing force of the handheld device upon the underground [0063] a camera for capturing the drilling dust when drilling a hole in the underground [0064] capturing motor data, for example current, power, torque, revolution speed [0065] acceleration sensors, in particular three-dimensional acceleration sensors [0066] infrared sensor for capturing infrared radiation which is emitted by a heated driller of the handheld device, for example
[0067] A distance measuring unit may be configured as an ultrasonic sensor, a laser beam sensor, or a 3D acceleration sensor, for example, By such a distance measuring unit, in combination with a sensor, a hole pattern of the underground may be recognized. By the distance sensor, the drilling progress may be captured, in particular if sudden progresses occur, which suggests hollow chamber stones.
[0068] Furthermore, a drilling machine or another handheld device can recognize the exerted force for creating the bore hole by a force sensor. Thereby, conclusions to the solidity of the underground (mainly in case of a brickwork) can be drawn.
[0069] The capture of motor data allows the conclusion how intensely the handheld device has to work for fulfilling the processing task (in particular a drilling task). This in turn allows conclusions to the underground. For the example of porous concrete, the combination of white drilling dust and an only low force and/or energy for creating the drilling hole is to be expected. When sand-lime solid brick is present, white drilling dust and an increased force effort for creating the drilling hole occur.
[0070] An infrared sensor may be provided for capturing the temperature of the drill after the drilling process.
[0071] With a camera or the like, determining the color of the drilling dust is possible, and on this basis, a characterization of the underground is possible. A camera records the emerging drilling dust and may then narrow down the material of the underground. Advantageously, this can be combined with a determination, if dry or humid drilling dust is present. When all these values are combined, conclusions to the underground are possible.
[0072] Also, the selection of a suitable dowel may be performed by a determined knowledge of the underground condition. Advantageously, this can be completed by an input of the required load by a user. Thereby, better and/or more suitable proposals by a software for the present application case and for the present underground, as well as the load desired by the user may be specifically given, for example by a software-based proposed dowel system.
[0073] For providing a communication between a handheld device (for example a drilling machine) and a communication device (for example a computer), a WLAN-connection or a data cable may be used, for example.
[0074] In such a communication, it may be stored, at which positions in space which attachment element was placed. Furthermore, it may be stored if it was drilled in a reinforcement during drilling. Also, data for a construction documentation may be stored. Then, it may be determined, if data according to a plan are in accordance with the reality.
[0075] A further application of a drilling machine according to an exemplary embodiment of the invention relates to the scenario, that the drilling machine recognizes a component to be placed. The drilling machine may then propose at least a torque for brickwork screws in future by the data of the drilling machine and the results of laboratory experiments and may even control the screwing process corresponding to the determined underground condition. In case of a wood screw, the torque may be adjusted high and low, depending on the distance to the underground, etc. In contrast, in case of a concrete screw or a concrete anchor, the torque which is correct for this underground may be adjusted for placing.
[0076]
[0077] The shown handheld device 100 which is configured as a drilling machine comprises a drill 160 which is replaceably mounted at a chuck 162. The chuck 162, and consequently the drill 160, are rotary driven by a driving unit 114 which is configured as an electric motor, to create a drilling hole in an underground 104 (for example a concrete wall or a hollow brick wall). The driving unit 114 receives driving energy from an accumulator 164 or alternatively a cable connection to a current network. The driving unit 114 is controlled by a control unit 122, wherein a user can influence the control of the handheld device 100 by the control unit 122 by actuating an actuation unit 166 at a handle 170. The mentioned components are fixed at and/or in a housing 168.
[0078] The handheld device 100 which is shown in
[0079] Moreover, the handheld device 100 contains a sensor unit 106 which is made of multiple single sensors according to
[0080] Furthermore, the handheld device 100 comprises a determination unit 108 which is for example configured as a processor 128, as a plurality of processors 128, or as a part of a processor 128. The determination unit 108 is configured for determining an information which is indicative for the condition of the underground 104, i.e. an information which is indicating the condition of the underground 104, based on the sensor data which are detected by the sensors of the sensor unit 106 and are supplied to the determination unit 108.
[0081] As shown in
[0082] It is also possible that the determination unit 108 recognizes a possible error state of the processing unit 102 by means of the optical sensor data. For example, from an image recorded by the camera, it may be recognized that abrasion markings of the drill 160 are exposed which indicate an abrasion of the drill 102. At a user interface 124 which is configured as a display unit, for example, an alarm can be output to a user, that the drill 160 is worn and shall be replaced.
[0083] The camera can also be used as a humidity measuring unit for capturing a humidity of the underground 104, since a color of the drilling dust which is capturable by the camera differs in a humid state and in a dry state. Hence, also the humidity content of the underground 104 may be determined or at least estimated by the determination unit 108 by means of the sensor data.
[0084] Furthermore, the sensor unit 106 contains a distance measuring unit 132 which is configured as a laser sensor or ultrasonic sensor, for example. It serves for capturing distance data between the underground 104 and the handheld device 100. In a corresponding manner, the determination unit 108 functions for determining the information which is indicative for the condition of the underground 104 on basis of a penetration progress of the drill 160 in the underground 104 which is determined from the distance data. In particular, a time dependency of the penetration progress of the drill 160 in the underground 104 is of interest, since the existence of hollow spaces in the underground 104 is derivable from it. If the distance changes in a sudden manner, the drill 160 has entered a new hollow space. After reaching the next balk in the underground 104, the distance reduces very slightly over time, until the next hollow space and thus the next sudden distance reduction is reached.
[0085] As already mentioned, the handheld device 100 contains a driving unit 114 which is here configured as an electric motor, for providing a driving energy for driving the processing unit 102, in particular for driving the chuck 162 and consequently the drill 160 which is non-rotatably connected with it. As shown in
[0086] Moreover, the sensor unit 106 comprises a pressing force measuring unit 136 for, for example capacitively, capturing a pressing force of the processing unit 102 upon the underground 104. Correspondingly, the determination unit 108 serves for determining the information which is indicative for the condition of the underground 104, namely a hardness of the underground 104 and/or the presence or a dimension of at least one macroscopic hollow space 116 in the underground 104 on basis of a time dependency of the captured pressing force. When the pressing force suddenly reduces, the drill 160 has entered a new hollow space. After reaching the next balk in the underground 104, the pressing force is increased again, until the next hollow space is reached.
[0087] Furthermore, the sensor unit 106 comprises a temperature measuring unit 138, which may be configured as an infrared sensor. Thus, the temperature measuring unit 138 serves for capturing a temperature of the processing unit 102, in more detail of the drill 160, during and/or after a penetration in the underground 104. Correspondingly, the determination unit 108 is configured for determining a hardness of the underground 104 and/or an error state of the processing unit 102 on basis of the captured temperature. The higher the hardness of the underground 104 is, the more distinct is the temperature increase of the drill 160 when creating the drilling hole in the underground 104. When a temperature of the drill 160 above a permitted range is detected, a warning message may be output to a user by the user interface 124, or even the operation of the handheld device 100 may be stopped by an emergency stop.
[0088] The sensor data of the diverse sensors of the sensor unit 106 are supplied to the determination unit 108. The determination unit 108 is configured to determine the information by a comparison of the sensor data with pre-known data sets from the own database 120 of the handheld device. As already described, the handheld device 100 comprises a storage unit 118 for this purpose, in which the data sets of the database 120 are stored. The database 120 may be filled with data sets which are obtained in a laboratory by experimental underground processing procedures, for example. In particular, the database 120 may contain assigned sensor data and/or assigned properties of different undergrounds 104 for different handheld devices 100 and for different sensor units 106. Then, a data comparison between the sensor data and the data in the database 120 allows a characterization of the underground 104.
[0089] Advantageously, the control unit 122 is configured for controlling the processing unit 102 based on the information which is determined and indicative for the condition of the underground 104. In other words, the control unit 122 may take the sensor-based characterizing of the underground 104 as an opportunity to correspondingly adapt a subsequent processing of the underground 104 by the drill 160 or by a bit for placing an attachment element in a drilling hole. For example, when the characterizing of the underground 104 yielded the presence and the dimension of hollow spaces 116, before reaching the next hollow space 116 by the drill 160, the driving energy of the driving unit 114 can be regulated down.
[0090] As already described, the handheld device 100 comprises a display unit or a graphical user interface 124 for outputting an operation proposal for the handheld device 100. Thereby, in particular a proposal for a use of a dowel for an underground 104 which is characterized with respect to its condition, may be output to a user in an intuitive manner. This proposal may be created based on the information which is determined and indicative for the condition of the underground 104. The user interface 124 may be configured for outputting the operation proposal for the handheld device 100 additionally based on a load requirement which is pregiven by a user for an anchoring of an attachment element in the underground 104. In other words, a user may input a load requirement, for example by the user interface 124, which shall at least be reached by a placing task for an attachment element. The control unit 122 may then control the operation of the handheld device 100 such that the sensorially characterized underground 104 and the pregiven load requirement are considered in the output proposal and/or the submitted recommendation.
[0091] When after forming a drilling hole an attachment element, for example a screw, shall be placed in the drilling hole, the sensor unit 106 may be configured for recognizing or detecting the attachment element to be placed. The control unit 122 may then be configured for controlling the processing unit 102 for placing the attachment element based on a result of detecting or recognizing.
[0092] In particular the combinatorial detection of multiple different or complementary sensor data by a sensor unit 106 which includes different sensor types 130, 132, 134, 136, 138 (for example an optical sensor and a force sensor), has proven as a powerful way to exclude or at least strongly suppress artificial and possibly erroneous conclusions with respect to the condition of the underground 104 which, under unfavorable circumstances, under consideration of only one sensor type, can lead to erroneous outputs. For example, the determination unit 108 may be configured to accept a conclusion about a condition of the underground 104 due to sensor data only as correct in the case that at least two different sensor types 130, 132, 134, 136, 138 indicate this condition of the underground 104 in accordance with each other.
[0093]
[0094] Thus, the arrangement 126 which is shown in
[0095] Thus, according to
[0096] According to
[0097] According to a further preferred embodiment, by the arrangement 126, a correct execution of an underground-processing-plan may be ensured by the handheld device 100 which is shown in
[0098]
[0099] According to
[0100] According to
[0101] Since a handheld device according to an exemplary embodiment of the invention may be equipped with one or preferably multiple sensors, the handheld device is especially suitable for an automatic operation, for example using a robot. According to an exemplary embodiment of the invention, a corresponding robot-supported operation of the handheld device may be performed as follows: [0102] the robot moves the handheld device to a pregiven target location at the underground. [0103] The sensor or the sensors capture a contact of the handheld device with the underground. [0104] The underground processing procedure (for example a drilling procedure) is performed in case of a recognized contact by the robot. [0105] The at least one sensor captures reaching a pregiven target of the underground processing procedure (for example reaching a desired placing depth), whereby a termination of the underground processing procedure (for example a placing procedure) is triggered. [0106] Subsequently, the robot moves the handheld device to a next target location (in particular at the same underground), to perform a subsequent underground processing procedure. In this way, for example, the robot can execute a pregiven protocol (for example a drilling protocol) of multiple underground processing procedures, using the handheld device. [0107] If the presence of an underground which is unsuitable or erroneous for an underground processing procedure should be sensorially recognized, in which the underground processing procedure cannot be properly performed (for example recognizing a solid concrete underground, when a wood screw shall be placed without a predrilling), the underground processing procedure may be interrupted, aborted, or stopped, and an error message can be optionally output.
[0108] Supplementary, it is to be noted, that “comprising” does not exclude other elements or steps, and “a” or “an” does not exclude a plurality. Furthermore, it is noted, that features or steps which are described with reference to one of the above embodiments can also be used in combination with other features or steps of other above-described embodiments. Reference signs in the claims are not to be construed as limitation.