ANAEROBIC SEQUENCING BATCH REACTOR COVER
20190337829 ยท 2019-11-07
Assignee
Inventors
Cpc classification
Y02E50/30
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
International classification
Abstract
There is provided herein a roof for a reactor vessel that utilizes a weighted floating cover. The cover is free to move up and down within the vessel as the fluid level changes during the operational cycle. In some embodiment, the cover itself is not directly connected to the reactor vessel or its sidewall, but instead is held in place and supported from above by truss-like support members that permit movement of the cover in concert with the changing fluid level in the vessel. In an embodiment, the support members are anchored proximate to the top of the reactor vessel.
Claims
1. An anaerobic sequencing batch reactor, comprising: (a) a generally cylindrical reactor tank having an interior, an interior wall, and an exterior; (b) a free floating cover positionable to be within said reactor tank, said cover having a perimeter that conforms to said interior wall, said cover shaped to trap biogas from said tank within said interior, said cover including a plurality of conduits passing therethrough, said plurality of conduits at least for performing the functions of releasing said biogas from said inner surface said cover, mixing the reactor content, removal of clarified liquid above the expanded sludge cloud for use in mixing, feeding, decanting, sampling, and sludge or scum removal; and, (c) a plurality of lateral support arms, each of said plurality of later support arms being in mechanical on one end with said cover and on another end with a roller positionable to be within a corresponding vertical roller guide external to said reactor tank
2. The anaerobic sequencing batch reactor according to claim 1, wherein said plurality of conduits comprises: (i) a least one mixing conduit in fluid communication with said reactor tank interior, (ii) at least one mixing intake conduit in fluid communication with said reactor tank interior, (iii) at least one feeding conduit in fluid communication with said reactor tank, (iv) at least one decanting conduit in fluid communication with said reactor tank interior, (v) at least one sampling conduit interior, and, (vi) at least one conduit for removing sludge or scum from said reactor tank interior.
3. The anaerobic sequencing batch reactor according to claim 1, wherein each of said plurality of conduits extends through said cover an adjustable distance.
4. The anaerobic sequencing batch reactor according to claim 3, wherein each of said plurality of conduits passes through a lockable sleeve that acts to hold said conduit in place when locked and allows said conduit to move within said sleeve when unlocked.
5. The anaerobic sequencing batch reactor according to claim 1, wherein at least one of said rollers is a caster.
6. The anaerobic sequencing batch reactor according to claim 5, wherein each of said rollers is a caster and each of said vertical roller guide is a C channel.
7. The anaerobic sequencing batch reactor according to claim 1, wherein there are three or more lateral support arms.
8. An anaerobic sequencing batch reactor, comprising: (a) a generally cylindrical reactor tank having an interior, an interior wall, and an exterior; (b) a free floating cover positionable to be within said reactor tank, said cover having a perimeter that conforms to said interior wall, said cover shaped to trap biogas from said tank within said interior, said cover including a plurality of conduits passing therethrough, said plurality of conduits at least for performing the functions of releasing said biogas from said inner surface said cover, mixing the reactor content, removal of clarified liquid above the expanded sludge cloud for use in mixing, feeding, decanting, sampling, and sludge or scum removal; (c) a plurality of vertical roller guides situated external to said reactor tank; (d) a same number of lateral support arm assemblies as vertical roller guides, each of said lateral support arm assemblies being in mechanical communication on a first end with said cover and on a second end with a roller, each of said rollers being positionable to be within a corresponding one of said vertical roller guides.
9. The anaerobic sequencing batch reactor according to claim 8, wherein said plurality of conduits comprises: (i) a least one mixing conduit in fluid communication with said reactor tank interior, (ii) at least one mixing intake conduit in fluid communication with said reactor tank interior, (iii) at least one feeding conduit in fluid communication with said reactor tank, (iv) at least one decanting conduit in fluid communication with said reactor tank interior, (v) at least one sampling conduit interior, and, (vi) at least one conduit for removing sludge or scum from said reactor tank interior.
10. The anaerobic sequencing batch reactor according to claim 8, wherein each of said plurality of conduits extends through said cover an adjustable distance.
11. The anaerobic sequencing batch reactor according to claim 10, wherein each of said plurality of conduits passes through a lockable sleeve that acts to hold said conduit in place when locked and allows said conduit to move within said sleeve when unlocked.
12. The anaerobic sequencing batch reactor according to claim 8, wherein at least one of said rollers is a caster.
13. The anaerobic sequencing batch reactor according to claim 12, wherein each of said rollers is a caster and each of said vertical roller guides is a C channel.
14. The anaerobic sequencing batch reactor according to claim 8, wherein there are three or more lateral support arm assemblies.
15. The anaerobic sequencing batch reactor according to claim 8, wherein each of lateral support arm assemblies comprises: (d1) a lateral support arm, said lateral arm being in mechanical communication on a first end with said cover and on a second end with said roller, each of said rollers being positionable to be within a corresponding one of said vertical roller guides, and, (d2) a vertical support arm, said vertical support arm connected at one end to said cover and connected at a second end to said lateral support arm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] These and further aspects of the invention are described in detail in the following examples and accompanying drawings.
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION
[0025] While this invention is susceptible of embodiment in many different forms, there is shown in the drawings, and will herein be described hereinafter in detail, some specific embodiments of the instant invention. It should be understood, however, that the present disclosure is to be considered an exemplification of the principles of the invention and is not intended to limit the invention to the specific embodiments or algorithms so described.
[0026] A schematic drawing of an embodiment of the cover 140 for use with ASBR Digesters is given in
[0027] As can generally be seen in
[0028] Turning now to a discussion of the embodiment
[0029] As is further indicated in
[0030]
[0031] Continuing with the present embodiment, lateral support arms 215 and 220, which are affixed or otherwise in mechanical communication at one end with the cover 140, preferably at connector 235, t are free to move vertically guided by the rolling casters 210 which are situated within vertical C channels 280. This configuration allows the instant cover 140 to respond to and accommodate the up and down motion that is occasioned by the changing fluid level in the reactor tank 190 during its operational cycle.
[0032] Note that in the embodiment of
[0033]
[0034] Additionally,
[0035] In practice, the liquid level in the tank 190 is controlled by the decant and feeding pumps which are activated by a timer and moderated through feedback signals received from the vertical position of the cover 140, which is free to move up and down as the fluid level changes. Such arrangements are common and need not be explained here, as they are well within the knowledge of one of ordinary skill in the art.
[0036] In the embodiment of
[0037] In
[0038] In addition, note that the number of pass-through conduits might be reduced by using some of them for more than one purpose. For example, feeding and mixing could be combined to use a single jet. The same conduit could be used as an intake for both mixing intake and decanting. Also, the sampling tube(s) (125/130) could also be used for sludge removal. In another variation, each of the key functions might be performed by more than one conduit. For example, two or more conduits might be used for mixing intake or decanting to increase the flow while minimizing disturbance of the cloud of solids below. Such arrangement are well known to those of ordinary skill in the art.
[0039] Various mechanisms useful in the operations of an ASBR digester (e.g., pumps, valves, etc.) that are routinely situated external to the cover system 100 are not pictured in
[0040] The method of forming a gas tight seal underneath the cover 140 while allowing for complete vertical adjustment relative to the cover and locking of the conduit positions is one aspect of an embodiment that is not disclosed by prior art ASBR covers. The method of feeding, controlling reactor liquid level, and preventing spillage when the instant cover is utilized is also unique to this invention.
[0041] That is, the height of sludge blanket expansion during the react phase can be regulated by adjusting position of the jet mixing nozzle, nozzle size, and flow rate through the nozzle. Entrainment and crushing of suspended solids in the mixing pump during the react phase is avoided in this embodiment by raising the mixing withdrawal point above the top of the expanded sludge blanket (
[0042] With respect to one particular embodiment, two experiments were performed to compare reactor performance under full and partial mixing schemes when used with an embodiment of the instant invention. All reactors were fed a mixture of liquid swine manure and glycerol. Full mixing is the traditional method of operating an anaerobic sequencing reactor (ASBR). Partial mixing is one aspect of this invention.
[0043] The full mix reactor(s) were vigorously mixed using a single point liquid jet mixer so that the entire reactor had homogenous solids concentration. Liquid was removed from the mid-point of the reactor and reentered the reactor through a nozzle pointed towards the bottom of the reactor. Suspended solids entrained in the liquid passed through a centrifugal pump and the nozzle before returning to the reactor.
[0044] The partial mix reactor(s) were also mixed using a single point liquid jet mixer; however, mixing intensity was reduced so that a cloud of suspend solids only partially filled the reactor. Liquid used for mixing was removed from above the suspended solids cloud and reentered the reactor through an identical nozzle pointed towards the bottom of the reactor. Suspended solids were not entrained in the liquid stream used to mix the reactor.
[0045] In the first experiment, two 36 L reactors were simultaneously operated using the same operating conditions. One reactor had full mixing, the other partial mixing. Results are given in Table 1 below.
[0046] In the second experiment, five 36 L reactors were operated using identical operating conditions under the full mixing scheme, and were switched to the partial mixing scheme under similarly identical operating conditions. The test results are given in Table 2. Full mix results were measured during the 6 weeks immediately prior to the switch to partial mixing. Partial mix results were measured during a 6-week period, four months (8 Hydraulic Retention Times, HRT) after the switch to partial mixing.
[0047] Both experiments show that a greater mass of Volatile Suspended Solids (VSS), and thus active biomass, was retained in the reactors under partial mixing. Solids Retention Time (SRT, the mass of VSS retained in the reactor divided by VSS leaving the reactor each day) increased by a factor of 4 to 10 under the partial mix scheme. This result tends to demonstrate that various embodiments will increase retention of biota in the reactor.
[0048] Reactor stability, measured as pH at the end of the react phase, is statistically similar under both mixing schemes. Volatile Fatty Acid Concentration (VFA) increased with partial mixing. This is due to the greater mass of biologically active solids retained in the reactor. The ratio of VFA to Bicarbonate Alkalinity (VFA:HCO.sub.3 Alk); did not reach critical values (0.6 VFA:HCO.sub.3 Alk measured in mmol), however.
[0049] Reactor performance measured in biogas production, biogas yield per mass of organic matter (OM, measured as Volatile Solids (VS) and Chemical Oxygen Demand (COD)) added, and organic matter removal increased under partial mixing compared to full mixing. These two results support the claim that various embodiments would increase digester performance without affecting stability.
[0050] Perhaps one of the greatest and most beneficial effects of changing from full to partial mixing is the increase in effluent quality.
TABLE-US-00001 TABLE 1 Comparison of two 36 L reactors simultaneously operated under identical feeding and cycling conditions using full and partial mixing schemes. Full Mix Reactor 5 Partial Mix Reactor 6 Jun. 15-Jul. 22, 2015 Jun. 15-Jul. 22, 2015 n X sd n X sd Operational HRT (days) 15 15 Calculated SRT.sup.1 (days) 54 280 Feeding Cycle Length 12 12 (hours) OLR (g VS L.sup.1 day.sup.1) 0.155 0.155 OLR (g COD L.sup.1 day.sup.1) 0.30 0.30 Reactor pH.sup.2 6 7.9 0.073 6 8.0 0.080 Stability VFA.sup.2 (mmol L.sup.1) 3 0.38 0.29 6 2.8 1.7 VFA: HCO.sub.3 Alkalinity.sup.2 3 0.0071 0.0048 6 0.050 0.034 Biogas Average Rate (L day.sup.1) 6.5 6.8 Production VRE (L Biogas L.sup.1 0.22 0.23 Reactor day.sup.1) Biogas Yield (L g.sup.1 VS 1.4 1.5 Added) Biogas Yield (L g.sup.1 COD 0.73 0.77 Added) OM VS Removal Efficiency 73 79.5 Removal (%) COD Removal Efficiency 79 88 (%) .sup.1Neglecting Solids Removed for Sampling .sup.2Measured at End of React Phase
TABLE-US-00002 TABLE 2 Comparison of five, 36 L reactors operated under similarly identical feeding and cycling conditions before and after switching from full to partial mixing schemes. Partial Mix Full Mix Reactors 1-5 Reactors 1-5 Nov. 16-Dec. 20, Jun. 15-Jul. 22, 2015 2015 n X sd n X sd Operational HRT (days) 15 15 Calculated SRT.sup.1 (days) 53 610 Feeding Cycle Length 12 12 (hours) OLR (g VS L.sup.1 day.sup.1) 0.155 0.155 OLR (g COD L.sup.1 day.sup.1) 0.30 0.31 Reactor pH.sup.2 30 7.85 0.094 30 7.7 0.091 Stability VFA.sup.2 (mmol L.sup.1) 7 0.49 0.36 24 3.8 2.19 VFA: HCO.sub.3 Alk.sup.2 7 0.0097 0.0069 24 0.078 0.042 Biogas Average Rate (L day.sup.1) 5 6.8 2.9 5 8.3 2.5 Production VRE (L Biogas L.sup.1 5 0.23 0.0097 5 0.28 0.0093 Reactor day.sup.1) Biogas Yield (L g.sup.1 VS 5 1.5 0.33 5 1.8 0.39 Added) Biogas Yield (L g.sup.1 COD 5 0.76 0.084 5 0.90 0.097 Added) OM VS Removal Efficiency 71 85 Removal (%) COD Removal Efficiency 79 89 (%) .sup.1Neglecting Solids Removed for Sampling .sup.2Measured at End of React Phase
[0051] Various embodiments of the instant self-contained floating cover and operating system for ASBR Digesters addresses at least the following issues with prior art problems with ASBR Digesters.
[0052] Construction Problems Due to Fluctuating Pressure within the Reactor:
[0053] Since the floating cover rises and falls with liquid level, pressure under the bowl does not change. Biogas pressure can be set to meet the needs of downstream devices (H.sub.2S filter, engine-generator, fuel cell, etc.) using a pressure regulating devise such as a water trap or spring-loaded pressure relief valve.
[0054] Poor Decant Quality Due to Difficulties Settling Retained Solids:
[0055] With various embodiments, position of decant withdrawal is fixed relative to the coverrather than to the reactor (e.g., see
[0056] It is to be understood that the terms including, comprising, consisting and grammatical variants thereof do not preclude the addition of one or more components, features, steps, or integers or groups thereof and that the terms are to be construed as specifying components, features, steps or integers.
[0057] If the specification or claims refer to an additional element, that does not preclude there being more than one of the additional element.
[0058] It is to be understood that where the claims or specification refer to a or an element, such reference is not be construed that there is only one of that element.
[0059] It is to be understood that where the specification states that a component, feature, structure, or characteristic may, might, can or could be included, that particular component, feature, structure, or characteristic is not required to be included.
[0060] Where applicable, although state diagrams, flow diagrams or both may be used to describe embodiments, the invention is not limited to those diagrams or to the corresponding descriptions. For example, flow need not move through each illustrated box or state, or in exactly the same order as illustrated and described.
[0061] Methods of the present invention may be implemented by performing or completing manually, automatically, or a combination thereof, selected steps or tasks.
[0062] The term method may refer to manners, means, techniques and procedures for accomplishing a given task including, but not limited to, those manners, means, techniques and procedures either known to, or readily developed from known manners, means, techniques and procedures by practitioners of the art to which the invention belongs.
[0063] For purposes of the instant disclosure, the term at least followed by a number is used herein to denote the start of a range beginning with that number (which may be a ranger having an upper limit or no upper limit, depending on the variable being defined). For example, at least 1 means 1 or more than 1. The term at most followed by a number is used herein to denote the end of a range ending with that number (which may be a range having 1 or 0 as its lower limit, or a range having no lower limit, depending upon the variable being defined). For example, at most 4 means 4 or less than 4, and at most 40% means 40% or less than 40%. Terms of approximation (e.g., about, substantially, approximately, etc.) should be interpreted according to their ordinary and customary meanings as used in the associated art unless indicated otherwise. Absent a specific definition and absent ordinary and customary usage in the associated art, such terms should be interpreted to be 10% of the base value.
[0064] When, in this document, a range is given as (a first number) to (a second number) or (a first number)-(a second number), this means a range whose lower limit is the first number and whose upper limit is the second number. For example, 25 to 100 should be interpreted to mean a range whose lower limit is 25 and whose upper limit is 100. Additionally, it should be noted that where a range is given, every possible subrange or interval within that range is also specifically intended unless the context indicates to the contrary. For example, if the specification indicates a range of 25 to 100 such range is also intended to include subranges such as 26-100, 27-100, etc., 25-99, 25-98, etc., as well as any other possible combination of lower and upper values within the stated range, e.g., 33-47, 60-97, 41-45, 28-96, etc. Note that integer range values have been used in this paragraph for purposes of illustration only and decimal and fractional values (e.g., 46.7-91.3) should also be understood to be intended as possible subrange endpoints unless specifically excluded.
[0065] It should be noted that where reference is made herein to a method comprising two or more defined steps, the defined steps can be carried out in any order or simultaneously (except where context excludes that possibility), and the method can also include one or more other steps which are carried out before any of the defined steps, between two of the defined steps, or after all of the defined steps (except where context excludes that possibility).
[0066] Further, it should be noted that terms of approximation (e.g., about, substantially, approximately, etc.) are to be interpreted according to their ordinary and customary meanings as used in the associated art unless indicated otherwise herein. Absent a specific definition within this disclosure, and absent ordinary and customary usage in the associated art, such terms should be interpreted to be plus or minus 10% of the base value.
[0067] Still further, additional aspects of the instant invention may be found in one or more appendices attached hereto and/or filed herewith, the disclosures of which are incorporated herein by reference as if fully set out at this point.
[0068] Thus, the present invention is well adapted to carry out the objects and attain the ends and advantages mentioned above as well as those inherent therein. While the inventive device has been described and illustrated herein by reference to certain preferred embodiments in relation to the drawings attached thereto, various changes and further modifications, apart from those shown or suggested herein, may be made therein by those of ordinary skill in the art, without departing from the spirit of the inventive concept the scope of which is to be determined by the following claims.