SCREENING DEVICE HAVING PIVOTABLE SCREENING PANELS
20190336894 ยท 2019-11-07
Assignee
Inventors
Cpc classification
International classification
Abstract
A screening device having screening panels which are oriented transversely to the flow direction of a stream of liquid and each have a screening surface and form a circulating continuous screening belt which can be immersed in the stream of liquid. The successive screening panels form a common screening surface in the sluice channel, wherein the circulatory motion of the continuous screening belt is kept substantially completely within a single plane. The pivot axes about which the screening panels are pivoted at return points of the continuous screening belt are perpendicular to the common screening surface. The screening surfaces of the screening panels have a plurality of recesses and/or elevations running adjacent to one another over the screening surface.
Claims
1. A screening device for mechanically separating and extracting solid elements, solid bodies or solid matter from a stream of liquid of a liquid flowing in a sluice channel, in particular, a screen or filter grating for process, cooling water or effluent currents or for use in sewage treatment plants or hydroelectric power stations, the screening device comprising: a plurality of screening panels, which are substantially oriented transversely to a flow direction of the stream of liquid, and which each have a screening surface with a plurality of screening surface openings, wherein the screening panels form a circulating, continuous screening belt, which are adapted to be partially immersed in the stream of liquid and in which a plurality of successive screening panels, arranged adjacent to one another in a direction of motion of the continuous screening belt, form a common screening surface in the sluice channel; and a drive to drive the continuous screening belt in a circulatory motion, wherein the screening panels are arranged successively in the continuous screening belt such that the circulatory motion of the continuous screening belt is kept completely within a single plane, wherein pivot axes, about which the screening panels are pivoted at return points of the continuous screening belt, lie perpendicular to the common screening surface, wherein the screening surface of the plurality of screening panels has a plurality of recesses and/or elevations running adjacent to one another across the screening surface, and wherein, the plurality of screening panels have, on an inflow side thereof, a fish-lifting trough, the fish-lifting trough being arranged and designed such that, with respect to the screening panels moving upwards it is located at a lower end, with respect to the screening panels moving upwards it forms a liquid-filled collection recess for aquatic animals located in the particular screening panel, which collecting recess is lifted, in the movement direction of the continuous screening belt out of the stream of liquid together with the screening panel, together with the liquid contained in the collecting recess and together with aquatic animals caught in the liquid, when the continuous screening belt moves, and is emptied out into a collecting channel in the upper return area of the continuous screening belt in an emptying area of the screening device by tipping the screening panel and the collecting recess, the cleaning area of the screening device, which has a device for cleaning the debris from the screening surfaces is arranged so far behind the emptying area in the direction of motion of the continuous screening belt that the collecting recesses are emptied before they reach the cleaning area.
2. The screening device according to claim 1, wherein the screening device comprises screening panels, the screening surface of which has a plurality of recesses and elevations running adjacent to one another across the screening surface, wherein the recesses and elevations are arranged alternating with one another on the screening surface.
3. The screening device according to claim 1, wherein a cross-section of the recesses and elevations on the screening surfaces is configured to be folded in a wavelike, wavy, sawtooth-shaped or trapezoidal manner.
4. The screening device according to claim 1, wherein the plurality of recesses or elevations on each screening surface is between 3 and 50, preferably between 4 and 40 and particularly preferably between 5 and 30.
5. The screening device according to claim 1, wherein the plurality of recesses or elevations on each screening surface is between 2 and 20 per meter, preferably between 2.5 and 10 per meter and particularly preferably between 3 and 5 per meter, related to a level cross-section of the screening surface and measured in a direction transverse to the longitudinal extension of the recesses or elevations.
6. The screening device according to claim 1, wherein a distance between the recesses and elevations on each screening surface is between 5 cm and 50 cm, preferably between 10 cm and 40 cm and particularly preferably between 20 cm and 30 cm.
7. The screening device according to claim 1, wherein a height of the recesses and elevations on each screening surface is between 2 cm and 20 cm, preferably between 4 cm and 15 cm and particularly preferably between 6 cm and 10 cm, related to a level cross-section of the screening surface.
8. The screening device according to claim 1, wherein a ratio of the height of the recesses and elevations, relative to a level cross-section of the screening surface, on each screening surface to the distance between the recesses and elevations on the screening surface is between 0.1 and 2, preferably between 0.2 and 1.5 and particularly preferably between 0.3 and 1.0.
9. The screening device according to claim 1, wherein an absolute value, averaged across the screening surface of a screening panel, of the flank angle of the recesses and elevations of the screening surface that is measured transversely to the longitudinal extension of the recesses and elevations, with regard to a level cross-section of the screening surface and not taking account of the sections of the screening surface not running at an angle to a level cross-section of the screening surface, is between 10 and 80, preferably between 20 and 70 and particularly preferably between 30 and 60.
10. The screening device according to claim 1, wherein the recesses and elevations of a screening surface are linear.
11. The screening device according to claim 1, wherein the recesses and elevations of a screening surface run in an arc.
12. The screening device according to claim 1, wherein a plane of the circulatory motion of the screening panels is arranged substantially perpendicular to the flow direction of the stream of liquid.
13. The screening device according to claim 1, wherein a part of the circulating continuous screening belt moving upwards and a part of the circulating continuous screening belt moving downwards each cover roughly a right and left half of the stream of liquid.
14. The screening device according to claim 1, wherein the screening device further comprises a cleaning area with a spray device for cleaning the screening panels conveyed upwards out of the stream of liquid prior to their reimmersion in the stream of liquid, and wherein the cleaning area debris adhering to the screening surfaces and extracted from the stream of liquid is removed from the screening panels by spraying of the screening panels of the continuous screening belt lifted out of the stream of liquid via water or compressed air spray jets and is collected by a debris collecting sluice channel arranged on the side of the continuous screening belt opposite the spray jets, and wherein the debris sprayed off is carried in the direction of the debris collecting sluice channel by the inclined flanks of the elevations and/or recesses in the screening surfaces.
15. The screening device according to claim 1, wherein the screening device is adapted for mechanically separating and extracting solid elements, solid bodies or solid matter from the stream of liquid of a liquid flowing in a sluice channel, in particular, as screen or filter grating for process, cooling water or effluent currents or for use in sewage treatment plants or hydroelectric power stations.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The present invention will become more fully understood from the detailed description given hereinbelow and the accompanying drawings which are given by way of illustration only, and thus, are not limitive of the present invention, and wherein:
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DETAILED DESCRIPTION
[0040]
[0041] The geometry of the screening device 1 is preferably chosen such that the part of the circulating continuous screening belt 5 moving upwards and the part of the circulating continuous screening belt 5 moving downwards each cover roughly a right and left half of the stream of liquid 2. The stream of liquid 2 flows in the flow direction 4 through the screening device 1 and the screening panels 6 immersed in the stream of liquid 2, respectively, during which the stream of liquid 2 is cleaned by screening.
[0042] The screening device 1 comprises a drive for driving the continuous screening belt 5 in a circulatory motion 7, the direction of which is illustrated by the arrow. The screening panels 6 are arranged successively in the continuous screening belt 5 in such a way that the circulatory motion 7 of the continuous screening belt 5 is kept substantially completely within a single plane, and wherein the pivot axes, about which the screening panels 6 are pivoted at return points of the continuous screening belt 5, lie perpendicular to the common screening surface. The plane of the circulatory motion 7 of the screening panels 6 is preferably arranged so as to be substantially perpendicular to the flow direction 4 of the stream of liquid 2, meaning that the pivot axes, about which the screening panels are pivoted at return points of the continuous screening belt and which lie perpendicular to the common screening surface, are oriented parallel to the flow direction 4 of the stream of liquid 2, and the screening device 1 or the plane wherein the circulatory motion 7 of the continuous screening belt 5 is kept, and the common screening surface are arranged vertically in the sluice channel 3. Instead of the preferably vertical arrangement in the sluice channel 3, in particular embodiments the screening device 1 can also be arranged at an angle.
[0043] The screening panels 6 each comprise a screening panel frame 8 and a screening surface 9 supported by the screening panel frame 8, which surface has a plurality of screening surface openings 10. For reasons of clarity the screening surface openings 10 are shown only on one of the depicted screening panels 6.
[0044] In
[0045] According to a first embodiment, shown in
[0046] These advantages are also achieved with a second embodiment of the crescent-shaped screening panels 6, wherein the outer contours of the crescent-shaped screening panels 6 are each formed by two non-intersecting sections of two circles of identical radius and two linear or curved connection sections connecting the circular sections. Due to the connecting sections such screening panels 6 are longer than those of the first embodiment. The advantage of such elongated crescent shape is that the number of screening panels 6 in a continuous screening belt 5 of a given length can be reduced.
[0047] The screening panels 6 are concatenated by means of connecting elements 11 such that in the circulatory motion 7 in the section arranged on the right-hand side of this view, they are lifted upward from the stream of liquid 2 in the drawing plane, deflected at an upper return point 12 of the continuous screening belt 5 within the drawing plane, then immersed downwards into the stream of liquid 2 in the section arranged on the left and are finally deflected again at a lower return point 13 of the continuous screening belt 5, still in one and the same drawing plane, in order to form a closed continuous screening belt 5. In the simplest case the geometry of the continuous screening belt 5 for its circulatory motion is formed in such a way that the screening panels 6 dip into the stream of liquid 2 and are lifted out from this stream of liquid 2 in a respectively linear movement, wherein they are deflected at an upper return point 12 and at a lower return point 13 with a substantially circular motion. The articulated connection between the individual screening panels 6 by means of the connecting elements 11 is thus designed so that the individual screening panels 6 are pivotable against one another within the active plane of the continuous screening belt 5.
[0048] The screening panels 6 are pivoted against one another at the return points 12, 13 in such a way that the pivot axis lies perpendicular to the drawing plane. The connecting elements 11 are part of a chain, which serves to drive the continuous screening belt 5, and are deflected at an upper chain sprocket 14, which is motor-driven, and at a lower chain sprocket 15. The chain sprockets 14, 15 shown in the example each have eight teeth; in other embodiments a larger or smaller number of teeth can also be provided, depending on the radius of the deflection and the dimensions of the screening panels 6.
[0049] It is generally advantageous if the drive of the continuous screening belt 5 comprises a drive chain, which runs at an upper deflection of the continuous screening belt 5 over an upper chain sprocket 14 and at a lower deflection over a lower chain sprocket 15, as a chain drive represents a preferred embodiment for a drive of the continuous screening belt 5. In this case the upper chain sprocket 14 may advantageously be driven by a drive motor.
[0050] For stability reasons the screening device 1 comprises a guide device, in which at least a number of screening panels 6 are guided laterally. For this purpose in
[0051] At least some of the screening panels 6 should be guided in a guide device arranged laterally, preferably along the outer wall 17 delimiting the stream of liquid 2, to avoid a gap between the continuous screening belt 5 and the outer wall 17 due to the flow pressure of the stream of liquid 2, through which gap the liquid would pass without any cleaning effect. This guide is expediently embedded into the outer wall itself. The guidance can take place in a sliding manner, for example, or by means of outer rotatable guide elements such as guide rollers or balls mounted on the screening panels 6 or connecting elements 11.
[0052] In
[0053] As is clearly recognizable by means of
[0054] Another advantageous feature can include in providing screening belt support elements for stability reasons, which elements are arranged on the clean water side of the continuous screening belt 5, preferably in the area of the center line of screening panels 6. They can be used to absorb the flow-induced force bearing down on the screening panels 6 and to support the screening panels 6. Cross struts can also be provided advantageously in this case between the support elements or to the walls or the bottom of the sluice channel 3 to guarantee secure support of the continuous screening belt 5. The screening belt support elements and the cross struts are thus preferably anchored fixedly to increase the stability of the screening device 1.
[0055] The screening panels 6 can be supported on the screening belt support elements in a sliding manner. In a preferred embodiment, rotatable support elements, e.g. support rollers or balls, which permit a more frictionless circulatory motion of the continuous screening belt 5 by rolling, can be provided for supporting the continuous screening belt and the screening panels on a screening belt support element. The rotatable support elements can be mounted on the screening panels 6, for example, or on connecting elements between the screening panels 6.
[0056] The screening device 1 according to the invention differs from the generic screening device in that it comprises screening panels 6, the screening surface 9 of which has a plurality of recesses and/or elevations running adjacent to one another over the screening surface 9. The other features of a screening device 1 according to the invention can be configured according to WO 01/08780 A1, to the disclosure of which reference is made in this respect. These other features can relate in particular to the features explained above on the basis of
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[0058] For reasons of clarity only one of the many screening surface openings 10 of the screening surface 9 is illustrated schematically in only one of the screening panels 6 depicted, as the screening surface openings 10 are not well represented on this scale and are depicted in other figures showing details. Instead of a smooth or level screening surface 9, the screening panels 6 have a screening surface 9 with a plurality of recesses 22 and/or elevations 23 running adjacent to one another across the screening surface 9. The recesses 22 can also be described as screening surface valleys and the elevations 23 can be described as screening surface crests or screening surface peaks. They can be configured on the upstream side (the dirty water side) or on the downstream side (the clean water side) of the screening panels 6 or on both sides.
[0059] The orientation of the recesses 22 and/or elevations 23, i.e. the direction of their longitudinal extension, can be transverse (i.e. horizontal), parallel (i.e. vertical) or at an angle to the direction of motion of the continuous screening belt 5 relative to the orientation of the screening panels 6 on their upward movement in the continuous screening belt 5 out of the liquid in the sluice channel 3. In
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[0062] Another advantageous feature can include the screening panels 6 having a debris pocket at their rear end in the direction of motion, which can be formed by a bend in a profile frame or a recess, for example, to extract from the liquid also debris or solid matter falling off the screening panel 6.
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[0068] A corresponding, likewise generally advantageous implementation can include in the number of recesses 22 or elevations 23 on each screening surface 9 being between 2 and 20 per meter, preferably between 2.5 and 10 per meter and particularly preferably between 3 and 5 per meter relative to a flat cross-section of the screening surface 9 and measured in a direction transverse to the longitudinal extension of the recesses 22 or elevations 23.
[0069] According to a corresponding feature, it is proposed that the distance between the recesses 22 and elevations 23 on each screening surface 9 is between 5 cm and 50 cm, preferably between 10 cm and 40 cm and particularly preferably between 20 cm and 30 cm.
[0070] The recesses 22 and elevations 23 of the screening surface 9 that are depicted in the exemplary embodiment of
[0071] It can also be provided in other embodiments, however, that the recesses 22 and elevations 23 of a screening surface 9 run in the shape of an arc, wherein the recesses 22 and elevations 23 span a flat reference plane. A dome-shaped curvature of the folded screening surface 9 arising over the screening surface 9 is thus created, wherein the curvature is preferably directed for static reasons to the inflow side. In a configuration of this kind the effective surface of the screening panel 6 is enlarged even further.
[0072] The design of the material, the construction, the support and the screening surface openings 10 of the screening surfaces 9 can be adapted to the respective application. The screening surfaces 9 can thus be manufactured from perforated or slotted sheet metal, from plastic or from wire fabric, for example. The screening surfaces 9 can be to a large extent self-supporting and/or can be supported by a screening panel frame 8 and/or can comprise a carrier or support structure fitted at or on the screening surfaces 9. Such a configuration can e.g. include that on a carrier or support structure, e.g. a solid wire, which structure is carried by a screening panel frame 8, a mesh material, e.g. a wire fabric or mesh, is attached to, preferably on the inflow side of the carrier or support structure for stability reasons. For particularly heavy loading the screening surfaces 9 can also be provided with stiffening elements.
[0073] The diameter or the size or clear width of the preferably mesh-like screening surface openings 10 (throughflow openings), through which the liquid or small elements not screened out of the sluice channel can flow through the screening surfaces 9, is adapted to the respective field of application. Advantageous values for this lie in the range of 5 mm to 10 cm. The mesh width of the screening panels or screening elements is preferably between 0.1 mm and 10 mm, in particular between 2 mm and 4 mm. In the typical area of use of such screening panels, the screening device 1 according to the invention offers the most significant advantages compared with the prior art.
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[0077] The configuration of the shape of the recesses 22 and/or elevations 23 of the screening surfaces 9 can be adapted to the respective application of the screening device 1. Advantageous embodiments can include in the cross-section of the recesses 22 and elevations 23 being configured on the screening surfaces folded in a wavelike, wavy, sawtooth-like or trapezoidal manner.
[0078] The profile of the screening surface 9 in
[0079] The profile of the screening surface 9 in
[0080] In
[0081] In
[0082] It is common to all embodiments that the screening surface 9 is not smooth or level but is folded with wavy successive recesses 22 and elevations 23. These embodiments have the advantage that they have no acute-angled areas in the screening surface 9 in which any debris matter could adhere strongly.
[0083] According to an advantageous feature, it is proposed for the profile of the screening surface 9 that the ratio of the height of the recesses 22 and elevations 23, related to a level cross-section of the screening surface 9, on each screening surface 9 to the distance between the recesses 22 and elevations 23 on the screening surface 9 is between 0.1 and 2, preferably between 0.2 and 1.5 and particularly preferably between 0.3 and 1.0. This means that the folded screening surface 9 is relatively flat, thus the folding does not have too great an amplitude. Such screening surfaces 9 take up a lot of debris without it being caught in them permanently, they can be cleaned satisfactorily and are stable.
[0084] According to another advantageous feature, it is proposed that the absolute value, averaged across the screening surface 9 of a screening panel 6, of the flank angle of the recesses 22 and elevations 23 of the screening surface 9 that is measured transversely to the longitudinal extension of the recesses 22 and elevations 23, with regard to a level cross-section of the screening surface and not taking account of the sections of the screening surface 9 not running at an angle to a level cross-section of the screening surface 9, is between 10 and 80, preferably between 20 and 70 and particularly preferably between 30 and 60.
[0085] The flank angle (pitch/slope) of the recesses 22 and elevations 23 of the screening surface 9 that is averaged according to this feature over the longitudinal extensions (i.e. in the direction of the folding or transversely to the direction of the folds) results for a sine wave with the period length T and the amplitude A to arctan(4 A/T). For the exemplary embodiment in
[0086] Expressed another way, this exemplary feature means that the folding should not be rectangular, i.e. not stepped or staircase-shaped, i.e. the flank angle of the recesses 22 and elevations 23 should not be 90. Although with very tight folding a rectangular configuration would have the advantage of a maximal effective screening surface 9 for a screening panel 6 of given dimensions, it has the disadvantage that the liquid does not flow well through the perpendicular flanks, so that the flow resistance is high. Furthermore, with such a design with a rectangular profile, in contrast to wavy configurations, no increase in size of the effective screening surface of 30% to 40% can be achieved with a small construction height, as the folding should not be too strongly pronounced for manufacturing and stability reasons.
[0087] The invention being thus described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the spirit and scope of the invention, and all such modifications as would be obvious to one skilled in the art are to be included within the scope of the following claims.