FUEL INJECTION DEVICE
20190338740 ยท 2019-11-07
Assignee
Inventors
- Kiyotaka OGURA (Hitachinaka-shi, JP)
- Takao MIYAKE (Hitachinaka-shi, JP)
- Atsushi Hohkita (Hitachinaka-shi, JP)
Cpc classification
F02M2200/8061
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/1813
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/188
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M51/0685
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02M61/1846
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
The present invention is directed to achieving an appropriate L/D of each injection hole in a fuel injection device in which a plurality of injection holes is formed. To achieve the object, provided is a fuel injection device including a valve body and an injection hole forming portion in which a plurality of injection holes is formed on a more downstream side than a seat portion on which the valve body is seated, in which the injection hole forming portion is formed in a manner such that a valve body central axis and a central axis of the injection hole forming portion are horizontally deviated in a vertical cross-sectional surface passing through the valve body central axis.
Claims
1. A fuel injection device comprising: a valve body; and an injection hole forming portion in which a plurality of injection holes is formed on a more downstream side than a seat portion on which the valve body is seated, wherein the injection hole forming portion is formed in a manner such that a valve body central axis and a central axis of the injection hole forming portion are horizontally deviated in a vertical cross-sectional surface passing through the valve body central axis.
2. A fuel injection device comprising: a valve body; a first injection hole formed on a more downstream side than a seat portion on which the valve body is seated and having a first angle .sub.1 as an angle formed between a valve body central axis and an injection hole axis; and a second injection hole having a second angle .sub.2 as an angle formed between the valve body central axis and an injection hole axis, the second angle .sub.2 being smaller than the first angle .sub.1, wherein the injection hole forming portion is formed in a manner such that a thickness of the injection hole forming portion at an intersection of a seat surface and a virtual line horizontally drawn toward an upstream side of the first injection hole from a base point of the valve body central axis becomes different from a thickness of the injection hole forming portion at an intersection of a seat surface and a virtual line horizontally drawn toward an upstream side of the second injection hole from the base point of the valve body central axis in a vertical cross-sectional surface including the first injection hole and the second injection hole.
3. A fuel injection device comprising: a valve body; an injection hole forming portion where a seat portion on which the valve body is seated is formed; a first injection hole formed on a more downstream side than the seat portion and having a first angle .sub.1 as an angle formed between a valve body axis and an injection hole axis; and a second injection hole having a second angle .sub.2 as an angle formed between the valve body axis and an injection hole axis, the second angle .sub.2 being smaller than the first angle .sub.1, wherein an injection hole length of the first injection hole differs from an injection hole length of the second injection hole.
4. The fuel injection device according to claim 1, comprising: a first injection hole formed on a more downstream side than the seat portion and having a first angle .sub.1 as an angle formed between a valve body axis and an injection hole axis; and a second injection hole having a second angle .sub.2 as an angle formed between the valve body axis and an injection hole axis, the second angle .sub.2 being smaller than the first angle .sub.1, wherein since the valve body central axis is horizontally deviated from the central axis of the injection hole forming portion in the vertical cross-sectional surface passing through the valve body central axis, the injection hole forming portion is formed in a manner such that a thickness of the injection hole forming portion at an intersection of a seat surface and a virtual line horizontally drawn toward an upstream side of the first injection hole from a base point of a valve body central axis becomes different from a thickness of the injection hole forming portion at an intersection of a seat surface and a virtual line horizontally drawn toward an upstream side of the second injection hole from the base point of the valve body central axis in the vertical cross-sectional surface including the first injection hole and the second injection hole.
5. The fuel injection device according to claim 1, comprising: a first injection hole formed on a more downstream side than the seat portion and having a first angle .sub.1 as an angle formed between a valve body axis and an injection hole axis; and a second injection hole having a second angle .sub.2 as an angle formed between the valve body axis and an injection hole axis, the second angle .sub.2 being smaller than the first angle .sub.1, wherein since the valve body central axis is horizontally deviated from the central axis of the injection hole forming portion in the vertical cross-sectional surface passing through the valve body central axis, the injection hole forming portion is formed in a manner such that injection hole lengths of the first injection hole and the second injection hole become different respectively.
6. The fuel injection device according to claim 1, comprising: a first injection hole formed on a more downstream side than the seat portion and having a first angle .sub.1 as an angle formed between a valve body axis and an injection hole axis; and a second injection hole having a second angle .sub.2 as an angle formed between the valve body axis and an injection hole axis, the second angle .sub.2 being smaller than the first angle .sub.1, wherein the injection hole forming portion is formed in a manner such that the central axis of the injection hole forming portion is deviated toward the first injection hole side from the valve body central axis in the vertical cross-sectional surface passing through the valve body central axis.
7. The fuel injection device according to claim 6, wherein the fuel injection device is for side fuel injection and is mounted on an internal combustion engine from a horizontal direction.
8. The fuel injection device according to claim 1, comprising: a first injection hole formed on a more downstream side than the seat portion and having a first angle .sub.1 as an angle formed between a valve body axis and an injection hole axis; and a second injection hole having a second angle .sub.2 as an angle formed between the valve body axis and an injection hole axis, the second angle .sub.2 being smaller than the first angle .sub.1, wherein the injection hole forming portion is formed in a manner such that the central axis of the injection hole forming portion is deviated toward the second injection hole side from the valve body central axis in the vertical cross-sectional surface passing through the valve body central axis.
9. The fuel injection device according to claim 8, wherein the fuel injection device is for direct fuel injection and is mounted on an internal combustion engine from a vertical direction.
10. The fuel injection device according to claim 4, wherein since the injection hole forming portion is formed in the manner such that the central axis of the injection hole forming portion is deviated toward the first injection hole side from the valve body central axis in the vertical cross-sectional surface passing through the valve body central axis, the injection hole forming portion is formed in a manner such that the thickness of the injection hole forming portion at the intersection of the seat surface and the virtual line horizontally drawn toward the upstream side of the first injection hole from the base point of the valve body central axis becomes larger than the thickness of the injection hole forming portion at the intersection of the seat surface and the virtual line horizontally drawn toward the upstream side of the second injection hole from the base point of the valve body central axis in the vertical cross-sectional surface including the first injection hole and the second injection hole.
11. The fuel injection device according to claim 4, wherein since the injection hole forming portion is formed in the manner such that the central axis of the injection hole forming portion is deviated toward the first injection hole side from the valve body central axis in the vertical cross-sectional surface passing through the valve body central axis, an injection hole length of the first injection hole is made longer than an injection hole length of the second injection hole in the vertical cross-sectional surface including the first injection hole and the second injection hole.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0014]
[0015]
[0016]
[0017]
DESCRIPTION OF EMBODIMENTS
[0018] Embodiments of the present invention will be described with reference to the accompanying drawings.
First Embodiment
[0019]
[0020] The fuel injection device 1 has a hollow fixed core 2 (may also be referred to as a magnetic core), a yoke 3 that also serves as a housing, a movable core 4 (may also be referred to as an anchor), and a nozzle body 5. An electromagnetic coil 6 is incorporated on a radially inner side of the yoke 3. The yoke 3 is arranged on a radially outer side and a downstream side, a resin cover 23 is arranged on an upstream side, and a part of the nozzle body 5 is arranged on the radially inner side, thereby covering the electromagnetic coil 6 with a sealing property.
[0021] The movable core 4 is movably arranged on a radially inner side of the nozzle body 5. An orifice cup 7 is fixed by press-fitting or welding on the radially inner side of a downstream-side tip (lower side in
[0022] Note that sliding of an outer diameter portion of the valve body 41 is also guided by a guide member 12 on a downstream side. The guide member 12 is fixed to a radially inner side of the orifice cup 7 by press-fitting.
[0023] A spring 8 that presses the valve body 41 against a seat portion 7B, an adjuster 9 that adjusts spring force of the spring 8, and a filter 10 are incorporated on a radially inner side of the fixed core 2. Since the spring force of the spring 8 is larger than spring force of the zero spring 14, the movable core 4 is biased downward (in a valve-closing direction) via the valve body 41 in a state in which the electromagnetic coil 6 is not energized, and a valve-closed state is kept by a tip of the valve body 41 being pressed against the seat portion 7B.
[0024] Fuel that has flown from a fuel inlet at an upper end portion of the fuel injection device 1 of
[0025] It is desirable that the valve body 41 of the present embodiment be a needle type having a tapered tip or a spherical tip. A conical surface 7A is formed on the radially inner side on the tip side of the orifice cup 7, and the seat portion 7B is formed on this conical surface 7A. The fuel is sealed by a valve body seat portion on the tip side of the valve body 41 contacting the seat portion 7B of the orifice cup 7.
[0026] A fuel passage of the fuel injection device 1 includes a passage on the radially inner side of the fixed core 2, a hole 13 axially formed in the movable core 4, a hole 14 axially formed in the guide member 11, a passage on the radially inner side of the nozzle body 5, and a hole axially formed in the guide member 12, and the conical surface 7A including the seat portion 7B. Note that a plurality of the holes 13 formed in the movable core 4, a plurality of the holes 14 axially formed in the guide member 11, and a plurality of holes axially formed in the guide member 12 are formed in a circumferential direction on a horizontal cross-section.
[0027] The resin cover 23 is provided with a connector portion 23A to supply exciting current (pulse current) to the electromagnetic coil 6, and a part of a lead terminal insulated by the resin cover 23 is positioned in the connector portion 23A.
[0028] When the electromagnetic coil 6 housed in the yoke 3 is excited by an external drive circuit (not illustrated) via the lead terminal 18, the fixed core 2, the yoke 3, and the movable core 4 form a magnetic circuit. A recessed portion recessed in the downstream direction is formed on an upstream side of the movable core 4, and a bottom surface of the recessed portion is engaged with a lower surface of an outer diameter protrusion of the valve body 41. Here, when magnetic attraction force is generated between a facing surface of the fixed core 6 and a facing surface of the movable core 41 by energization of the electromagnetic coil 6, the facing surface of the movable core 41 is attracted to the facing surface of the fixed core 6 because the magnetic attraction force is larger than biasing force of the spring 8 in the downstream direction.
[0029] Consequently, the bottom surface of the recessed portion of the movable core 4 and the lower surface of the outer diameter protrusion of the valve body 41 are engaged, thereby driving the valve body 41 in the upstream direction. As a result, the valve body seat portion of the valve body 41 is separated from the seat portion 7B, thereby bringing the valve into an opened state. In this state, the fuel that has flown from the common rail is at the high pressure (1 MPa or more) by the high-pressure fuel pump as described above, and therefore, the fuel inside the fuel injection device 1 is injected from the injection hole 70. A plurality of injection holes 70 is formed in the orifice cup 7.
[0030] When the excitation of the electromagnetic coil 6 is turned off after the valve is opened, an upper surface of the outer diameter protrusion of the valve body 41 is biased by the force of the spring 8 in the downstream direction. Consequently, the lower surface of the outer diameter protrusion of the valve body 41 is engaged again with the bottom surface of the recessed portion of the movable core 4, thereby driving the valve body 41 in the downstream direction. As a result, the valve is brought into a closed state because the valve body seat portion of the valve body 41 is pressed against the seat portion 7B.
[0031] Next, a shape of the orifice cup 7 will be described by using
[0032]
[0033] Here, in a case of defining, as 1 and 2, respective angles formed by the first injection hole 701 and the second injection hole 702 with the central axis 101 of the fuel injection device 1, a relation of 1>2 is satisfied. To define thicknesses of the orifice cup in the vicinity of the respective injection holes 701 and 702, respective plate thicknesses can be represented by t1 and t2 when plate thicknesses are illustrated in a form of normal lines from the seat portions 7B provided at upstream portions of the respective injection holes. The orifice cup thicknesses t1 and t2 are defined by the thicknesses in the form of normal lines at the positions of the seat portions 7B of the orifice cup 7 which the valve body seat portion on the tip side of the valve body 41 contacts when the valve is closed. Generally, the plate thicknesses at the upstream portions of the respective injection holes are substantially the same t1t2. Additionally, a plate thickness t0 at a center portion of the orifice cup tip portion 71 is set as t0t1, t2. It is sufficient that t0 secures a thickness that can withstand fuel pressure applied when the fuel injection device is driven, and it is also sufficient that t0 can secure a space necessary in manufacturing the conical surface 7A, and therefore, the plate thickness t0 of the orifice tip portion is often substantially minimal in the tip protrusion 71.
[0034] Next, an embodiment of the present invention will be described by using
[0035] On the other hand, in a case where the angle (1) is relatively large (approximately 25 degrees or more), there may be a case where the fuel flows in a one-sided manner at the time of flowing into the injection hole, and therefore, flow separation is caused inside the injection hole. Accordingly, to suppress such flow separation inside the injection hole, the inventors of the present invention found it possible to suppress the flow separation at an outlet of the injection hole by elongating a length of the injection hole.
[0036] A shape of the protrusion is generally axisymmetric with respect to the central axis, but there is a method of changing a plate thickness of each injection hole in order to optimize the above-described plate thickness of each injection hole. However, it is substantially difficult to individually change the plate thicknesses of the plurality of injection holes in terms of a manufacturing cost. A structure of the present embodiment will be described below. As described above, the fuel injection device of the present embodiment includes the valve body 41 and the injection hole forming portion (orifice cup 71) where the plurality of injection holes (701 and 702) is formed on the more downstream side than the seat portion 7B on which the valve body 41 is seated. Additionally, the present embodiment is characterized in that the injection hole forming portion (orifice cup 71) is formed in a manner such that the valve body central axis 101 and the central axis 102 of the injection hole forming portion (orifice cup 71) are horizontally deviated in a vertical cross-sectional surface that passes through the valve body central axis 101 as illustrated in
[0037] With the above-described method of elongating the length of the injection hole, an L/D of each injection hole can be optimized by optimizing, for each injection hole, a plate thickness of the tip portion, particularly, the protrusion where the injection hole is provided. Thus, as a method of suppressing flow separation of the internal flow inside each injection hole, the length of the injection hole can be adjusted by laterally deviating the orifice tip protrusion 71 from the central axis 101 of the fuel injection device. Here, the seat conical surfaces 7A and the seat portions 7B which form an internal fuel passage are axially symmetric respectively with respect to the central axis 101. The protrusion central axis 102 can be deviated from the central axis 101 of the fuel injection device by a deviated amount of about 0.2 mm to 0.5 mm. Consequently, as illustrated in
[0038] In the case where the deviation amount between the protrusion central axis 102 and the central axis 101 of the fuel injection device is about 0.2 mm to 0.5 mm, the injection hole length of the first injection hole 701 can be elongated, for example, the length L1 is elongated to L1, that is, about from 0.2 mm to 0.35 mm. On the other hand, the injection hole length of the second injection hole 702 can be shortened, for example, the length L2 is shortened to L2, that is, about from 0.2 mm to 0.1 mm. Note that, as illustrated in
[0039] Additionally, the fuel injection device of the present embodiment includes: the valve body 41; the first injection hole 701 which is formed on the more downstream side than the seat portion 7B on which the valve body 41 is seated and has the first angle 1 as an angle formed between the valve body central axis 101 and the axis of the injection hole; and the second injection hole 702 having the second angle 2 as an angle formed between the valve body central axis 101 and the axis of the injection hole, in which the second angle 2 is smaller than the first angle 1. Additionally, in the vertical cross-sectional surface which is illustrated in
[0040] Consequently, in the vertical cross-sectional surface which is illustrated in
[0041] Next, in a case where the angle 1 formed by the first injection holes 701 is larger than the angle 2 formed by the second injection holes 702, when the plate thicknesses of the seat member in a normal line direction from the seat portion 7B are set as t1 and t2, the thicknesses can be set differently set such as t1>t2 by deviating the protrusion central axis toward the 1 side. Consequently, the injection hole length is elongated in the injection hole 1, and the injection hole length can be set short in the injection hole 2.
[0042] Additionally, in the present embodiment, as illustrated in
[0043] Note that, in the vertical cross-sectional surface which is illustrated in
[0044] Since the injection hole forming portion (orifice cup 71) is formed in the manner such that the central axis 102 of the injection hole forming portion (orifice cup 71) is deviated toward the first injection hole 701 side from the valve body central axis 101 in the vertical cross-sectional surface which is illustrated in
[0045] Thus, in the case where the angle 1 formed by the first injection hole 701 and the angle 2 formed by the second injection hole 702 are set at the different angles, the injection hole lengths can also be set different respectively. When the relation of 1>2 is satisfied, the injection hole lengths also have the same relation, in which it is also desirable that the injection hole length L1 of the first injection hole 701 be set longer than the injection hole length L2 of the second injection hole 702
[0046] That is to say, flow separation tends to occur in a flow inside the injecting hole of the first injection hole 701 having the larger , and spray beams become uneven. Accordingly, according to the present embodiment, the internal flow separation can be suppressed by elongating the injection hole length L1 of the first injection hole 701 because of a rectifying effect.
[0047] As described above, it is possible to deviate the central axis of the orifice tip protrusion as a means to elongate an injection hole length on a piston side. As a deviating direction, a plate thickness of a portion forming an injection hole from the seat portion can be increased by deviating, with respect to the central axis of the fuel injection device, the central axis of the protrusion in a direction desired to elongate the injection hole length, and in a case of setting the same injection hole diameter, an L/D can be increased.
[0048] On the other hand, as for the angle formed by the injection hole on the opposite side, a plate thickness of a portion forming the injection hole is reduced from the seat portion, but in a case where the angle formed between the fuel injection device and the injection hole is small as described above, a flow into the injection hole becomes often uniform, and internal flow separation hardly occurs. As a result, influence of the flow separation inside the injection hole caused by the reduced plate thickness is reduced.
[0049] From the above, the flow separation of the flow inside the injection hole can be suppressed by deviating the central axis of the injection hole orifice cup tip protrusion toward an injection hole side in which the angle formed between the central axis of the fuel injection device and the central axis of the injection hole is large.
[0050] The fuel injection device of the present embodiment is used for side injection and mounted on an internal combustion engine from the horizontal direction. In other words, the present embodiment is effective in a case where a direct injection type, particularly, a side injection system in which injection holes of the fuel injection device are mounted between the piston and an intake interval. In this case, spray patterns aiming at an ignition plug side, the piston side, and an intermediate portion between the ignition plug and the piston are major streams. As characteristics of each injection hole, an angle formed between the fuel injection device and the injection hole on the ignition plug side is often set small equivalent to 02, and an angle formed by an injection hole on the piston side is often set large equivalent to 1. Therefore, the flow separation of the internal flow can be reduced by elongating the injection hole length of the first injection hole 701 on the piston side.
[0051] Here, there is also a case where it is desirable that the injection hole forming portion (orifice cup 71) be formed in a manner such that the central axis 102 of the injection hole forming portion (orifice cup 71) be deviated toward the second injection hole 702 side from the valve body central axis 101 in the vertical cross-sectional surface which is illustrated in
[0052] This is the direct injection type, particularly, the case of the direct injection type in which an injection hole tip of the fuel injection device is mounted near the ignition plug.
[0053] In this case, the first injection hole 701 is often set to be oriented to the ignition plug side. The reason is that, from the viewpoint of air-fuel mixture formation inside the cylinder, homogeneity is more improved in a case of setting, like the second injection hole 702, spray toward the piston oriented downward in order to prevent fuel adhesion to an intake valve or an exhaust valve.
[0054] Additionally, from the viewpoint of a combustion property, it is necessary to provide short spray in the lateral direction from the fuel injection device because it is necessary to inject dense air-fuel mixture required for ignition in a periphery of the ignition plug. Therefore, it is desirable that the angle 1 formed by the first injection holes 701 be set large and additionally the plate thickness be set small in order to further shorten the injection hole length. In other words, it is desirable that a relation be opposite from
[0055] In the case of the direct injection type in which the fuel is directly injected into the cylinder, particularly in the case of the side injection type in which the injection holes of the fuel injection device are mounted between the piston and the intake interval, the spray patterns aiming at the ignition plug side, the piston side, and the intermediate portion between the ignition plug and the piston are major streams. As the characteristics of the respective injection holes, an angle formed between the fuel injection device and each injection hole on the ignition plug side is often small, and an angle formed by an injection hole on the piston side is often large. Therefore, flow separation of the internal flow can be reduced by elongating the injection hole length on the piston side.
[0056] As a means to elongate the injection hole length on the piston side, it is possible to deviate the central axis of the orifice tip protrusion. As the deviating direction, the plate thickness of the portion forming an injection hole is increased from the seat portion by deviating, with respect to the central axis of the fuel injection device, the central axis of the protrusion in a direction desired to elongate the injection hole length, and in a case of setting the same injection hole diameter, the L/D can be increased.
[0057] On the other hand, as for the angle formed by the injection hole on the opposite side, the plate thickness of the portion forming the injection hole is reduced from the seat portion, but in the case where the angle formed between the fuel injection device and the injection hole is small as described above, the flow into the injection hole becomes often uniform, and internal flow separation hardly occurs. As a result, influence of the flow separation inside the injection hole caused by the reduced plate thickness is reduced.
[0058] From the above, the flow separation of the flow inside the injection hole can be suppressed by deviating the central axis of the injection hole orifice cup tip protrusion toward the injection hole side in which the angle formed between the central axis of the fuel injection device and the central axis of the injection hole is large.
REFERENCE SIGNS LIST
[0059] 1 injection valve main body [0060] 2 fixed core [0061] 3 yoke [0062] 4 movable core [0063] 5 nozzle body [0064] 6 electromagnetic coil [0065] 7 orifice cup [0066] 7A conical surface [0067] 7B seat portion [0068] 8 spring [0069] 81 to 86 recess [0070] 9 adjuster [0071] 10 filter [0072] 11, 12 guide member [0073] 13 plurality of holes provided in movable core [0074] 18 lead terminal [0075] 23 resin cover [0076] 41 valve body [0077] 90 injection hole (orifice) [0078] 701 first injection hole [0079] 702 second injection hole [0080] 71 injection hole tip protrusion [0081] 101 central axis of fuel injection device [0082] 102 central axis of injection hole tip protrusion