PIPETTING DEVICE WITH GAS-SOUND-TRIGGERED DISPENSING OF FLUID AMOUNTS PREFERABLY IN THE RANGE OF 10 TO 500 NL
20230211334 · 2023-07-06
Inventors
Cpc classification
B01L3/0268
PERFORMING OPERATIONS; TRANSPORTING
G01N35/1009
PHYSICS
B01L2400/0436
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A pipetting device for outputting amounts of a dosing fluid of less than 1 μl including a fluid volume; a pipetting plunger that can be moved along a plunger path, wherein a displacement of the pipetting plunger brings about a first pressure change in the fluid volume; a movement drive which is force-transmittingly connected to the pipetting plunger in order to drive the pipetting plunger such that it moves along the plunger path; a sound source which is designed to generate at least one sound impulse as a second pressure change in the fluid volume; and a control device which is designed to control the movement drive and the sound source, the pipetting device having a pipetting channel which extends along a channel axis and in which both the pipetting plunger is moveably accommodated along the channel axis as the plunger path and the fluid volume is accommodated, wherein the fluid volume includes a working gas which wets a plunger surface of the pipetting plunger, wherein, in addition, the sound source is designed and arranged to generate the at least one sound impulse in the working gas.
Claims
1-15. (canceled)
16. A pipetting device for dispensing a small dosing fluid amount of less than 1 μl, comprising: a fluid volume, a pipetting piston displaceable along a piston path, where a displacement of the pipetting piston effects a first pressure change in the fluid volume, a movement drive which is connected with the pipetting piston in a force-transmitting manner in order to drive the pipetting piston to a movement along the piston path, an acoustic source which is designed to produce at least one acoustic pulse as a second pressure change in the fluid volume, where the second pressure change effects the dispensing release of a dosing fluid droplet as the small dosing fluid amount, a control device which is designed to control the movement drive and the acoustic source, wherein the pipetting device comprises a pipetting duct extending along a duct axis, in which both the pipetting piston is accommodated movably along the duct axis as the piston path and the fluid volume is accommodated, where the fluid volume comprises a working gas which wets a pipetting surface of the pipetting piston, where furthermore the acoustic source is configured and arranged in the working gas for producing the at least one acoustic pulse.
17. The pipetting device according to claim 16, wherein the acoustic source exhibits an acoustic output surface wetted by the working gas, which produces at least one acoustic pulse.
18. The pipetting device according to claim 16, wherein from the pipetting duct there projects an ancillary space with an ancillary space volume, where the ancillary space volume with the duct volume of the pipetting duct forms a contiguous working gas-containing volume and where the acoustic source produces the at least one acoustic pulse in the ancillary space volume.
19. The pipetting device according to claim 18, wherein the acoustic source exhibits an acoustic output surface wetted by the working gas, which produces at least one acoustic pulse and the acoustic output surface forms a boundary wall of the ancillary space.
20. The pipetting device according to claim 19, wherein the ancillary space exhibits an ancillary duct extending along an ancillary duct axis and opening into the pipetting duct, where the ancillary duct axis encloses an angle with the duct axis.
21. The pipetting device according to claim 18, wherein the ancillary space exhibits an ancillary duct extending along an ancillary duct axis and opening into the pipetting duct, where the ancillary duct axis encloses an angle with the duct axis.
22. The pipetting device according to claim 16, wherein the pipetting device exhibits a pressure sensor which detects a working gas pressure of the working gas in the fluid volume and outputs a pressure signal which represents the detected working gas pressure.
23. The pipetting device according to claim 22, wherein the ancillary space exhibits an ancillary duct extending along an ancillary duct axis and opening into the pipetting duct, where the ancillary duct axis encloses an angle with the duct axis and the ancillary duct opens into an outlet region in the pipetting duct, where the pressure sensor is arranged in such a way that it detects the working gas pressure in the outlet region.
24. The pipetting device according to claim 22, wherein the control device is designed on the basis of at least one pressure signal of the pressure sensor and on the basis of data stored in a data memory which can be interrogated by the control device, between a first, earlier dispensing of a dosing fluid amount of less than 1 μl and a second, later dispensing of a dosing fluid amount of less than 1 μl following the former immediately, each effected by a second pressure change, to condition a dosing fluid reservoir accommodated in the pipetting duct, where for this purpose the control device is designed to ascertain an initial quantity value which represents an initial quantity of dosing fluid which is accommodated in the pipetting duct after the dispensing of the first and before the dispensing of the second dosing fluid amount, depending on the ascertained initial quantity value and depending on initial quantity value-working gas pressure assigning information stored in the data memory, which to each of different initial quantity values assigns a target working gas pressure, to ascertain a target working gas pressure for the working gas present in the pipetting duct, and to actuate the movement drive to move the pipetting piston in the pipetting duct in such a way that the actual working gas pressure detected by the pressure sensor corresponds to the ascertained target working gas pressure.
25. The pipetting device according to claim 24, wherein the control device is designed to ascertain the initial quantity value on the basis of a preceding known initial quantity value and of a dosing fluid amount dispensed since the applicability of this preceding known initial quantity value.
26. The pipetting device according to claim 25, wherein the control device is designed to ascertain a dosing fluid amount dispensed in a time interval on the basis of a number of acoustic pulses produced in this time interval by the acoustic source for the dispensing of dosing fluid amounts, on the basis of their respective acoustic pulse form, and on the basis of acoustic pulse-dispensing amount assigning information stored in the data memory, which for at least one dosing fluid assigns to different acoustic pulse forms a dosing fluid amount dispensed by the respective acoustic pulse form.
27. The pipetting device according to claim 24, wherein the ancillary space exhibits an ancillary duct extending along an ancillary duct axis and opening into the pipetting duct, where the ancillary duct axis encloses an angle with the duct axis and the ancillary duct opens into an outlet region in the pipetting duct, where the pressure sensor is arranged in such a way that it detects the working gas pressure in the outlet region.
28. The pipetting device according to claim 16, wherein the pipetting device exhibits a piston position sensor for detecting the position of the pipetting piston along the duct axis, where the piston position sensor outputs a piston position signal which represents the detected position of the pipetting piston and/or that the pipetting device exhibits an acoustic position sensor for detecting the position of an acoustic output surface of the acoustic source, where the acoustic position sensor outputs an acoustic position signal which represents the detected position of the acoustic output surface.
29. The pipetting device according to claim 28, wherein the control device is designed to ascertain a target piston position of the pipetting piston from either initial quantity value-piston position assigning information stored in the data memory, which for at least one dosing fluid assigns different initial quantity values to each target piston position, or from working gas pressure piston position assigning information stored in the data memory, which for at least one dosing fluid assigns different target working gas pressures to each target piston position, where the control device is further designed, after actuation of the movement drive for changing the actual working gas pressure to the target working gas pressure, on the basis of the piston position signal to ascertain an actual piston position of the pipetting piston and to compare it with the target piston position and depending on the result of the comparison to output to an output device quality information about an accuracy of a previous dispensing process.
30. The pipetting device according to claim 29, wherein the control device is designed to output quality information at least when the difference between the actual piston position and the target piston position quantitatively exceeds a predetermined tolerance difference value.
31. The pipetting device according to claim 16, wherein the pipetting duct exhibits a pipetting aperture at which or through which a dosing fluid amount of less than 1 μl is dispensed, where the pipetting aperture is configured at a pipetting tip connected detachably with a pipetting duct section which accommodates the pipetting piston.
32. The pipetting device according to claim 16, wherein in a dispensing-ready operational state, the fluid volume comprises in addition to the working gas a dosing fluid reservoir, where the working gas wets an interface of the dosing fluid which faces towards the pipetting piston.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0065] The invention may take physical form in certain parts and arrangement of parts, a preferred embodiment of which will be described in detail and illustrated in the accompanying drawings which forms a part hereof and wherein:
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DESCRIPTION OF PREFERRED EMBODIMENTS
[0072] Referring now to the drawings wherein the showings are for the purpose of illustrating preferred and alternative embodiments of the invention only and not for the purpose of limiting the same, in
[0073] The piston 14 comprises two end caps 16 (for the sake of clarity, only the lower one is labelled in
[0074] The end caps 16 are preferably made from low-friction, graphite-comprising material, as is known for example from commercially available caps of Airpot Corporation in Norwalk, Conn. (USA). In order to be able to utilize as completely as possible the low friction provided by this material, the pipetting duct 11 preferably comprises a cylinder 12 made from glass, such that during a movement of the piston 14 along the duct axis K the graphite-comprising material slides with extremely low friction against a glass surface. The cylinder 12 and/or the end caps 16, however, can alternatively each also be made from an arbitrary other material.
[0075] The piston 14 consequently forms a rotor of a linear motor 20, whose stator is formed by the coils 22 surrounding the pipetting duct 11 (here by way of example there are depicted only four coils). The coils 22 consequently form a movement drive of the piston 14.
[0076] Let it be pointed out expressly that
[0077] The linear motor 20, more precisely its coils 22, are actuated via a control device 24 which is connected with the coils 22 for signal transmission. As a signal there is deemed also the transmission of electric current for energizing the coils and thereby for producing a magnetic field through these.
[0078] The control device 24 is connected for signal transmission with a data memory 25 in which data are provided retrievably for the control device 24. The data memory 25 can be written to at least section-wise by the control device 24, such that the control device 24 can store data in the data memory 25.
[0079] At the dosing-side end 12a of the cylinder 12 there is attached detachably a pipetting tip 26 in a manner known per se. The connection of the pipetting tip 26 with the dosing-side longitudinal end 12a of the cylinder 12 is likewise depicted merely in rough schematic form.
[0080] The pipetting tip 26 defines a pipetting space 28 in its interior, which in the coupled state to the cylinder 12 is accessible from outside solely at the coupling-distal longitudinal end 26a through a single pipetting aperture 30. The pipetting tip 26 extends the pipetting duct 11 during its coupling to the cylinder 12 up to the pipetting aperture 30. Through the pipetting aperture 30, a dosing fluid 32 can be admitted into the pipetting space 28 through aspiration by means of movement of the piston 14 away from the pipetting aperture in a manner known per se.
[0081] A pipetting surface 14a of the piston 14 faces towards the pipetting aperture 30 of the pipetting tip 26 in like manner to a coupling-side longitudinal end 11a of the pipetting duct section 11b arranged permanently at the pipetting device 10, which coincides with the dosing-side end 12a of the cylinder 12. In the present example, the pipetting surface 14a is formed by an end surface of the end cap 16 facing towards the dosing aperture 30 in the axial direction with respect to the duct path K.
[0082] In the pipetting duct 11 there is situated at least in one section lying nearer to the piston 14 a working gas 34 as a force-transmitting medium, namely such that it permanently wets the pipetting surface 14a. A movement of the piston 14 along the duct axis K effects a pressure change in the working gas 34, preferably air, which in turn leads to a force action on any initial quantity 31 of dosing fluid 32 which is possibly accommodated in the pipetting space 28.
[0083] From the pipetting duct 11 there branches off along an ancillary axis N an ancillary space 36, which exhibits an ancillary duct 38 directly joined to the pipetting duct 11 and an ancillary chamber 40 joined to the longitudinal end of the ancillary duct 38 remote from the pipetting duct 11.
[0084] The pipetting device 10 further comprises an acoustic source 42, whose acoustic output surface 42a forms a wall of the ancillary chamber 40 and bounds it. The acoustic output surface 42a emits sound along the ancillary axis N into the working gas 34. The acoustic output surface 42a can be displaced by means of an actuator 42b, such as for example a plunger coil or another known actuator type, in order to emit an acoustic pulse.
[0085] An acoustic position sensor 43 detects the position of the acoustic output surface 42a and outputs to the control device 24 an acoustic position signal representing the position of the acoustic output surface 42a. The control device is preferably designed to actuate the actuator 42b before the emitting of an acoustic pulse in accordance with the acoustic position signal in such a way that before the emitting of an acoustic pulse the acoustic output surface 42a is situated in a predetermined position, such that the output of the acoustic pulse can begin in the predetermined position.
[0086] The ancillary duct 38 opens into an outlet region 44 in the pipetting duct 11, where in the depicted example the ancillary axis N and the duct axis K enclose a right angle, which makes possible an axially advantageously long drive distance fitted with coils 22 along the duct axis K. In the outlet region 44 there branches off a detection duct 46, through which a pressure sensor 48 is coupled with the working gas space of the pipetting duct 11 and of the ancillary space 36 for detecting the working gas pressure. In addition to the pressure sensor 48, a temperature sensor 50 can be provided for detecting the working gas temperature.
[0087] The volume of the ancillary space 36, the volume of the detection duct 46, and the volume of the pipetting duct form a common contiguous volume. The working gas volume 35 accommodated in the pipetting duct 11, in the ancillary space 36, and in the detection duct 46 and the volume 37 of the dosing fluid 32 accommodated in the pipetting space 28 form together a fluid volume 39 (see
[0088] The acoustic source 42 which is controllable by the control device 24 emits sound, in particular an acoustic pulse, directly to the working gas 34, where the acoustic pulse propagates in the working gas 34, including in the direction towards the pipetting aperture 30 and an initial quantity 31 of dosing fluid 32 arranged above it. In particular, the actuator 42b of the acoustic source 42 is controllable by the control device 24.
[0089] For the purpose of differentiating, a pressure change effected by a movement of the piston 14 in the working gas 34 is designated a first pressure change and a pressure change effected by an output of an acoustic pulse into the working gas 34 is designated a second pressure change.
[0090] In
[0091] In the example depicted in
[0092] Between the piston 14 and the dosing fluid 32 there is permanently present working gas 34, which serves as a force-transmitting medium not only between the piston 14 and the dosing fluid 32, but also between the acoustic source 42 and the dosing fluid 32. The acoustic output surface 42a too, is permanently wetted by working gas 34, in particular only by working gas 34. Preferably there is present between the pipetting surface 14a and the acoustic output surface 42a on the one hand and the dosing fluid 32 on the other only the working gas 34, possibly modified in its chemical composition in a negligible way by the intake of volatile constituents from the dosing fluid 32. The working gas 34 therefore also wets a pipetting aperture-distal meniscus 32a of the dosing fluid 32 accommodated in the pipetting space 28.
[0093] Due to the very small immersion depth during the aspiration, the pressure conditions at the pipetting aperture 30 after the lifting of the pipetting tip 26 from the aspiration reservoir 52 do not change or only in a negligible way. A pipetting aperture-proximal meniscus 32b is therefore, directly after the aspiration and after lifting the pipetting aperture 30 from the aspiration reservoir 52, essentially planar and wets an edge 30a of the pipetting aperture 30. These two conditions: Wetting of the edge 30a of the pipetting aperture 30 by the pipetting aperture-proximal meniscus 32b and a planar shape of the pipetting aperture-proximal meniscus 32b are optimal prerequisites for the most accurate dispensing possible of a very small dosing fluid amount by means of a second pressure change in the working gas 34 effected by the acoustic source 42.
[0094] Even with a completely emptied pipetting tip 26, the working gas 34 is arranged between the piston 14 and a dosing fluid 32, since the pipetting tip 26 is immersed in an appropriate dosing fluid reservoir for the aspiration of dosing fluid 32, such that in this state a meniscus of the dosing fluid 32 is present at least at the pipetting aperture 30. Consequently in every operational state of the pipetting device 10 which is relevant for a pipetting process, working gas 34 is present permanently and completely between the piston 14 and a dosing fluid 32 and separates them from one another.
[0095] The shape of the pipetting aperture-proximal meniscus 32b depends for example on the surface tension of the dosing fluid 32, on its density, on its viscosity, and on the wettability of the wall of the pipetting tip 26.
[0096] Starting from the state shown in
[0097] Through a suitable choice of frequency, amplitude, and duration of the acoustic pulse, the control device 24 can trigger an acoustic pulse at the acoustic source 42 which for the given dosing fluid 32 at the given temperature leads to the detaching of a desired single dosing volume 54. The pipetting aperture-proximal meniscus 32b can, after the flinging way of the dosing fluid droplet 55, continue to reverberate briefly (see
[0098] In the data memory 25 there is stored calibration information previously determined and verified in the laboratory, which for a given dosing fluid 32 assigns to a single dosing volume 54 which it is desired to dispense the acoustic pulse form appropriate to the dispensing in terms of duration, frequency, and amplitude. If desired, the calibration information can also take into account the temperature of the dosing fluid 32 to be dispensed and/or of the working gas 34 when assigning the appropriate acoustic pulse-form.
[0099] The calibration information can be stored in the data memory 25 as a characteristic diagram, normally a multidimensional characteristic diagram, or as an analytical parametric function with the input variables ‘dosing fluid’ or ‘dosing fluid class’ and single dosing volume, and where applicable fluid and/or working gas temperature. The dosing fluid or dosing fluid class can be determined either through an appropriate reference code or through substance parameters which characterize the dosing fluid and/or the dosing fluid class respectively, such as viscosity, density, etc. In this way, starting from the desired single dosing volume 54 of the known dosing fluid 32, the control device 24 can with the help of the calibration information ascertain the operational parameters for actuating the acoustic source 42 for emitting an appropriate acoustic pulse.
[0100] In the state shown in
[0101] Due to the static friction in place between the dosing fluid 32 and the pipetting tip 26, the mismatch between the working gas pressure and the remaining amount of dosing fluid 32 cannot be compensated for through a displacement of the dosing fluid 32 in the pipetting tip 26. A state of equilibrium is reached, therefore, through deformation of the meniscuses 32a and 32b. The meniscuses 32a and 32b consequently bulge inwards into the pipetting space 28. The pipetting aperture-distal meniscus 32a bulges convexly after the dispensing of the single dosing volume 54, the pipetting aperture-proximal meniscus 32b concavely. The depiction of the shapes of the meniscuses 32a and 32b in
[0102] For preparatory conditioning of subsequent further sound-induced dispensing, the control device 24 restores a planar pipetting aperture-proximal meniscus 32a.
[0103] Starting from the dispensed single dosing volume 54 and from the known previous initial quantity 31, the control device 24 assesses the amount of dosing fluid 32 remaining in the pipetting space 28 which forms an initial quantity 31′ for the subsequent further dispensing process. The initial quantity 31′ is the difference between the previous initial quantity 31 and the single dosing volume 54 dispensed therefrom.
[0104] On the basis of the so ascertained initial quantity 31′ or an initial quantity value representing the ascertained initial quantity 31′, the control device 24 retrieves from an initial quantity value-working gas pressure assigning information stored in the data memory 25 a target working gas pressure assigned to the ascertained initial quantity 31′. The initial quantity value-working gas pressure assigning information can in turn be stored in the data memory 25 as a characteristic diagram or as an analytical function, in particular as a numerical value function. The initial quantity value-working gas pressure assigning information was previously ascertained at least for the dosing fluid 32, preferably for a plurality of dosing fluids, in the laboratory.
[0105] Following this, the control device 24 moves the piston 14 along the piston axis K by energizing the coils 22, in order to adjust in the working gas 34 the retrieved target working gas pressure. With the help of the pressure sensor 38, the control device 24 can regulate the movement of the piston 14 in a control loop in accordance with the working gas pressure detected by the pressure sensor 38.
[0106] Once the target working gas pressure previously retrieved as being assigned to the ascertained initial quantity 31 has been adjusted in the working gas 34, the pipetting aperture-proximal meniscus 32b is likely to have again a planar shape, highly likely to have a less bulging shape than before the adjusting of the target working gas pressure.
[0107] At the end of the piston movement for producing the target working gas pressure, the piston 14 has been moved by a distance h towards the pipetting aperture 30 and the pipetting aperture-distal meniscus 32a has been lowered by the distance d.
[0108] The pipetting aperture-proximal meniscus 32b is only ‘likely’ to have a planar shape after the adjusting of the target working gas pressure, since the planar shape is reached once the previous dispensing process has been carried out correctly, i.e. if the emitting of the acoustic pulse has indeed led to the dispensing of the single dosing volume 54 linked with the emitted acoustic pulse form. Due to unexpected interference, such as for example drafts or mechanical knocks during the dispensing, the actually dispensed single dosing volume 54 can differ from the expected dispensed single dosing volume 54.
[0109] The control device 54 can therefore, according to a preferred development of the present invention, assess the quality of the preceding dispensing process or of the preceding dispensing processes simply but effectively.
[0110] In the data memory 25 there is stored for this purpose an initial quantity value-piston position assigning information likewise compiled in the laboratory in advance at least for the dosing fluid 32, preferably for a plurality of dosing fluids, which assigns to an ascertained initial quantity value after the above conditioning procedure and after the adjusting of a target working gas pressure which takes place through the conditioning procedure, to the piston 14 a target piston position. A working gas pressure-piston position assigning information is functionally equivalent to the initial quantity value-piston position assigning information, since through the aforementioned initial quantity value-working gas pressure assigning information, the initial quantity value and the associated target working gas pressure are unambiguously and sufficiently linked with one another.
[0111] By retrieving the initial quantity value-piston position assigning information, the control device 14 ascertains a target piston position assigned to the ascertained initial quantity 31′, and checks on the basis of the actual piston position ascertained by the position sensor arrangement 17 whether after the conditioning procedure for adjusting the target working gas pressure the piston 14 is situated at the correct position defined by the target piston position or at a position deviating from it.
[0112] If the actual piston position ascertained with the help of the position sensor arrangement 17 deviates by more than a predetermined tolerance difference value from the target piston position, this is an indication that in the pipetting space 28 there is present a dosing fluid amount which deviates quantitatively from the ascertained initial quantity 31′, where the deviation of the dosing fluid amount exceeds a tolerable amount.
[0113] The control device 24 then outputs to an output device 56 an appropriate warning message that a previous dispensing process, preferably the immediately previous dispensing process, has not been carried out correctly.
[0114] The conditioning procedure described above can be performed between two gas-sound-induced dispensing processes respectively following one another directly, such that the respective subsequent dispensing process can be carried out under optimal conditions. Likewise, between two sound-induced dispensing processes respectively following one another directly, the quality of the respective preceding dispensing process can be checked with regard to its dispensing accuracy. If an inadequate dispensing accuracy is established, the operation of the pipetting device can be stopped before performing further dispensing processes.
[0115] The pipetting tip 26 can be a conventional pipetting tip with a nominal pipetting space volume in a range from 10 μl to 20 ml. The single dosing volume 54 lies in the two-digit nanoliter range, for instance in a range from 40 to 60 nl. These are merely exemplifying data, which are meant to make the capability of the pipetting device 10 with at the same time simple structural layout comprehensible.
[0116] While considerable emphasis has been placed on the preferred embodiments of the invention illustrated and described herein, it will be appreciated that other embodiments, and equivalences thereof, can be made and that many changes can be made in the preferred embodiments without departing from the principles of the invention. Furthermore, the embodiments described above can be combined to form yet other embodiments of the invention of this application. Accordingly, it is to be distinctly understood that the foregoing descriptive matter is to be interpreted merely as illustrative of the invention and not as a limitation.