Wireless Temperature-Measurement System
20190339133 ยท 2019-11-07
Assignee
Inventors
- Ronald J. Pulvermacher (Cottage Grove, WI, US)
- David J. Pulvermacher (Middleton, WI, US)
- Donald E.Z. Weier (Madison, WI, US)
- Kerry Woodbury (Middleton, WI, US)
Cpc classification
G01K1/026
PHYSICS
G01K1/14
PHYSICS
International classification
G01K1/14
PHYSICS
H02J7/00
ELECTRICITY
G01K1/02
PHYSICS
Abstract
A wireless temperature-measurement system comprising (a) one or more temperature probes each including one or more energy-storage capacitors which supply the electrical energy for operation of the probe(s) and (b) a probe-charging station having circuitry configured to supply electric charge to the energy-storage capacitors prior to the temperature probes being positioned to measure temperature.
Claims
1. A wireless temperature-measurement system comprising (a) one or more temperature probes each including one or more energy-storage capacitors which supply the electrical energy for operation of the one or more probes and (b) a probe-charging station having circuitry configured to supply electric charge to the energy-storage capacitors prior to the temperature probes being positioned to measure temperature.
2. The wireless temperature-measurement system of claim 1 wherein the energy-storage capacitors are of one or more types of capacitors.
3. The wireless temperature-measurement system of claim 2 wherein at least a portion of the energy-storage capacitors are double-layer capacitors.
4. The wireless temperature-measurement system of claim 2 wherein at least a portion of the energy-storage capacitors are ceramic capacitors.
5. The wireless temperature-measurement system of claim 4 wherein at least a portion of the energy-storage capacitors are double-layer capacitors.
6. The wireless temperature-measurement system of claim 1 wherein: each probe further includes circuitry to periodically measure temperature values and transmit the temperature values; and the system further includes a reader to receive the temperature values.
7. The wireless temperature-measurement system of claim 6 wherein the reader is a programmable computer-based device.
8. The wireless temperature-measurement system of claim 6 wherein the reader is configured to store the temperature values.
9. The wireless temperature-measurement system of claim 6 wherein the probe-charging station is configured to send operational parameters to at least one of the probes during charging.
10. The wireless temperature-measurement system of claim 9 wherein the operational parameters include probe sleep times between periodic measurements of temperature values.
11. The wireless temperature-measurement system of claim 9 wherein the operational parameters include temperature-value-dependent probe sleep times.
12. The wireless temperature-measurement system of claim 9 wherein the reader is programmed to determine the operational parameters.
13. The wireless temperature-measurement system of claim 12 wherein the reader sends the operational parameters to the one or more probes during charging.
14. The wireless temperature-measurement system of claim 6 wherein the probe-charging station is configured to charge multiple probes simultaneously and to communicate to the reader a probe ID for each of the probes.
15. The wireless temperature-measurement system of claim 6 wherein the reader is configured to transmit a probe ID and temperature values to a cloud-hosted server or a local server to create an electronic record.
16. The wireless temperature-measurement system of claim 6 wherein the reader is a gauge/reader and the wireless temperature-measurement system has a fan which controls airflow to a grill.
17. The wireless temperature-measurement system of claim 16 wherein grill temperature is set using a smartphone.
18. The wireless temperature-measurement system of claim 1 wherein each probe is configured to detect when it is connected to the probe-charging station and to create a wireless communication link between itself and the probe-charging station.
19. The wireless temperature-measurement system of claim 1 wherein the probe-charging station charges the energy-storage capacitors wirelessly.
20. The wireless temperature-measurement system of claim 19 wherein the probe-charging station receives a probe ID from each of the probes and retransmits the probe ID to a reader.
21. The wireless temperature-measurement system of claim 1 wherein the probe-charging station charges the energy-storage capacitors through direct electrical connections.
22. The wireless temperature-measurement system of claim 21 wherein the probe-charging station receives a probe ID from each of the probes and retransmits the probe ID to a reader.
23. The wireless temperature-measurement system of claim 1 wherein the probe-charging station is configured to send operational parameters to the one or more probes during charging.
24. The wireless temperature-measurement system of claim 23 wherein the operational parameters include probe sleep times between periodic measurements of temperature values.
25. The wireless temperature-measurement system of claim 23 wherein the operational parameters include temperature-value-dependent probe sleep times.
26. The wireless temperature-measurement system of claim 1 wherein each of the temperature probes includes a step-up power supply, thereby substantially preventing the energy-storage capacitors from discharging while disconnected from the charger.
27. The wireless temperature-measurement system of claim 26 wherein each of the temperature probes includes a step-down power supply.
28. The wireless temperature-measurement system of claim 1 wherein each of the probes includes a sheath portion to accommodate internal electronic components.
29. The wireless temperature-measurement system of claim 28 wherein the sheath portion has an elliptical cross-sectional shape.
30. The wireless temperature-measurement system of claim 28 wherein the sheath portion has a circular cross-sectional shape.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027]
[0028]
[0029]
[0030]
[0031]
[0032]
[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
[0047] The present inventive temperature probe utilizes electrical charge stored in one or more capacitors as a source of power for the probe, avoiding the emission of toxic gases from battery-based energy sources. The inventive probe uses an ultra-low power transmitter, a combination of capacitor technologies that have low leakage and high capacitance that can deliver peak pulse currents during data transmission; such capacitors may be ceramic capacitors and electric double-layer type capacitors.
[0048] Firmware in an onboard microprocessor is used to put the processor into a deep-sleep state such that the probe can operate over time periods long enough to cover an entire cooking cycle. Additionally, the inventive temperature-measurement system includes a novel approach of pairing the probe identification number (ID) with a reading device. The reading device may be a smartphone, a tablet or other form of computer, or a dedicated reader.
[0049] Manually reading the identification (ID) number of a probe and entering it into a reader can be done; however it is tedious and prone to errors. The inventive system overcomes these limitations by having the temperature probe detect when it is being charged in a charging station which then causes it to transmit its ID number to its charging station. The charging station then makes a wireless connection to the reader and transfers the probe number or numbers. If a plurality of probes and a multi-station charger is used, then all the probe ID numbers on the charging station are transferred to the reader. This is particularly useful in large applications with multiple ovens which utilize multiple probes per oven. In this case, the charger may include an oven number selector so that probe ID numbers may be sent to the selected oven. The reader may transmit the probe ID number and temperature information to a cloud-hosted server or a local server to create an electronic cooking record.
[0050]
[0051]
[0052]
[0053] Probe 10 measures a food temperature by inserting sheath 16 into the food product (not shown) while handle 12 remains outside the food product and may be exposed to the high-temperatures of an oven or grill (not shown). Printed circuit board assembly 18 includes a radio/microprocessor combination circuit 26, one or more temperature sensors 22, one or more ceramic capacitors 24, one or more electric double-layer capacitors 28, a transmitting antenna 20, and charging coil 14. Radio/microprocessor combination circuit 26 may include a single integrated circuit (such as 26U2see
[0054]
[0055] Referring again to
[0056] Referring again to
[0057] A boost power supply 33 (e.g., a 3.3V step-up power supply) charges ceramic capacitors 24 and electric double-layer capacitors 28. Power supply 33 is configured so that it does not discharge capacitors 24 and 28 when charging power is not applied. Boost power supply 33 includes chip 33U7 (also see
[0058] The electrical energy stored in capacitors 24 and 28 is used to operate radio/microprocessor combination 26 that reads the temperatures from temperature sensors 22 (in this embodiment, three sensors 22) and transmits the temperature data via antenna 20. In an application such as measuring temperature in food during cooking, temperature measurements from multiple sensors 22 may be useful, taking particular note of the lowest temperature among the multiple temperatures measured to ensure as much as possible that a target final temperature has been reached throughout the food.
[0059] Radio/microprocessor combination 26 is configured to detect when charging is occurring via charging detection circuit 26D that then causes radio/microprocessor combination 26 to create a Bluetooth communication link (not shown) with charger 38 (or 48) to transfer information such as its ID number and receive operating parameters from charger 38 (or 48) or from any Bluetooth transceiver such as reader 122.
[0060] Radio/microprocessor combination 26 sends power via connection 35 to temperature sensors 22 to initiate temperature readings, and temperature data is read by radio/microprocessor combination 26 via connection 37.
[0061] An important aspect of the electrical configuration of probe 10 is to use only components that do not outgas toxic gas when exposed to temperatures of 400-600 F. Handle 12 and the bodies or cases of the integrated circuits may be made of a liquid crystal polymer (LCP). LCP's are polymer materials which have high heat resistance, wear resistance, strength and mechanical integrity. Handle 12 may be made of Vectra LCP available from Celanese Corporation headquartered in Dallas, Tex. Integrated circuit chips which are packaged in LCP are well-known to those skilled in circuit design and need not be described further herein.
[0062] Ceramic capacitors 24 have low equivalent series resistance and can deliver the peak pulse currents necessary during temperature reading and data transmission and do not outgas at high temperatures. Such capacitors 24 are available from numerous suppliers.
[0063] Sheath 16, in which printed circuit board assembly 18 is encased, is filled with an epoxy potting material (not shown). One such epoxy material is EP1056LV from ResinLab LLC, a subsidiary of Ellsworth Adhesives Company and located in Germantown, Wis. Since the epoxy is located within sheath 16, under normal operating conditions, the material only has to withstand temperatures up to 212 F. However, if probe 10 falls out of the food product being cooked, the epoxy material does not outgas if exposed to temperatures as high as 400-600 F.
[0064] Referring to
[0065] Such lack of outgassing is a highly-significant feature of inventive temperature probe 10. Typically, lithium-ion batteries are used as energy sources in such small sensors since such batteries contain the higher energy-storage levels needed to run the products for extended periods of time. However, lithium-ion batteries incinerate at temperatures of 400-600 F. and are known to outgas toxic gases that can irritate eyes, lung tissue, skin, or mucous membranes, in addition to polluting foods and rendering them inedible.
[0066] Charger 38 (or 48) charges probe capacitors 24 and 28 wirelessly via a charging coil 40 to deliver electrical energy to probe charging coil 14. (See
[0067] A second parameter passed to probe 10 may specify a different sleep time after the temperature increases to near a preset cook-done temperature. This may also include a graduated sleep time based on temperature.
[0068] The probe charger may be a single-unit charger 38 capable of charging a single probe 10.
[0069] Referring to
[0070] Charger 38 and 48 each include one or more multi-color LEDs 46 and 52, respectively, which are illuminated when the presence of probe 10 is detected by measuring an increase in charging current. LED 46 is viewable from the side of charger 38, and in
[0071] Referring to
[0072] Reader 60 may include a multi-digit LED display 64 that indicates the lowest temperature among all of the probes 10 in the oven. In this embodiment of reader 60, a single-digit indicator 62 displays the oven number. Oven number indicator 62 may be set by depressing a button switch (not shown) during installation and setup.
[0073] Reader 60 or 122 may create a wireless connection to a server (not shown) that may be hosted in a cloud computing system or in a local server. This connection is used to transmit the temperature information of each probe 10 to generate a permanent cook record. The wireless connection to a server may be Wi-Fi, cellular, or Bluetooth.
[0074]
[0075]
[0076] An antenna 80 connects to the Bluetooth radio in reader 60 and is used to receive the signal from probe(s) 10. Antenna 80 may be placed inside the oven, outside the oven, or on the outside of an RF-transparent window 70. Antenna 80 may be part of an LED illumination printed circuit board assembly 68 with LEDs 82 (four shown) and a coaxial connector 72 that is plugged into a lamp socket 74 held by a bracket 84 located in oven-lamp cavity 78. Probes 10 are located within the cooking space 76 of the oven, and antenna/LED assembly 68 is located in an oven-lamp cavity 78.
[0077]
[0078]
[0079] In addition to the detailed descriptions of
[0080]
[0081]
[0082] While the principles of this invention have been described in connection with specific embodiments, it should be understood clearly that these descriptions are made only by way of example and are not intended to limit the scope of the invention.