Seat rail module for a vehicle seat for vehicle seat deceleration in the event of a crash
11912179 · 2024-02-27
Assignee
Inventors
Cpc classification
B60N2/4221
PERFORMING OPERATIONS; TRANSPORTING
B60N2/4279
PERFORMING OPERATIONS; TRANSPORTING
B60N2/42709
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A seat rail module for a vehicle seat, comprising two longitudinal adjustment rails (10) arranged parallel to each other for guiding the vehicle seat (1) and adjusting its position in longitudinal direction, deformation units (18) which can be fastened or are fastened to the longitudinal adjustment rails (10), and fastening members (25) for fastening the seat rail module to the floor of a vehicle body, wherein the vehicle seat (1) can be fastened to the longitudinal adjustment rails (10) and the deformation units (18) are configured for deforming deformation members (19) when the vehicle seat is displaced in a main direction of travel, in order to decelerate the vehicle seat in the event of a crash, characterized in that the fastening members (25) are configured to fasten the seat rail module to the floor of the vehicle body by means of locking, and in that the fastening members (25) are mechanically unlocked when the vehicle seat (1) is displaced in longitudinal direction in the direction opposite to the main direction of travel beyond a predetermined limit line (8). Also in the rear area in which the vehicle seat assumes a seat position which is shifted relatively far backward, such as will be possible in the future for autonomous driving or as a relax position, precautions for occupant protection are provided to a sufficient extent, even if front occupant protection systems, in particular front airbags, are no longer effective in this area.
Claims
1. A seat rail module for use in a vehicle seat, the seat rail module comprising: two longitudinal adjustment rails configured to be arranged parallel to each other, wherein each of the longitudinal adjustment rails include an upper rail and lower rail, the upper rails are fastened to the vehicle seat, the two longitudinal adjustment rails configured to guide the vehicle seat as a position of the vehicle seat is adjusted in a longitudinal direction, deformation units configured to be fastened to the longitudinal adjustment rails, and fastening members configured to fasten the lower rails to a floor of a vehicle body, wherein the deformation units include deformation members, the deformation members configured to deform in response to displacement of the vehicle seat in a main direction of travel to decelerate the vehicle seat in the event of a crash, wherein in a normal state, the fastening members are configured to lock the seat rail module to the floor of the vehicle body, and the fastening members are configured to be mechanically unlocked upon in response to: a displacement of the vehicle seat in the longitudinal direction, and a displacement of the vehicle seat, in a direction opposite to the main direction of travel, beyond a predetermined limit line to a region in which one or more front occupant protection systems are ineffective and do not protect an occupant disposed in the vehicle seat.
2. The seat rail module of claim 1, wherein the fastening members are resiliently biased against the longitudinal adjustment rails, wherein in the normal state, the fastening members engage corresponding mating members formed on an underside of each of the longitudinal adjustment rails, and the fastening members are collectively configured to selectively disengage from the corresponding mating members in response to the displacement of the vehicle seat in the longitudinal direction and the displacement of the vehicle seat in the direction opposite to the main direction of travel beyond the predetermined limit line.
3. The seat rail module of claim 2, wherein the corresponding mating members are slotted holes formed on the underside of each of the longitudinal adjustment rails.
4. The seat rail module of claim 2, further comprising: one or more pressers disposed in each of the longitudinal adjustment rails, wherein the one or more pressers are configured to disengage the fastening members from the corresponding mating members in response to the vehicle seat being displaced in the longitudinal direction and in the direction opposite to the main direction of travel beyond the predetermined limit line.
5. The seat rail module of claim 4, wherein the one or more pressers are entrained during a manual longitudinal displacement of the vehicle seat.
6. The seat rail module of claim 5, further comprising: one or more longitudinal adjustment devices disposed in each of the longitudinal adjustment rails and configured to be electrically actuated to adjust the position of the vehicle seat, wherein sections of the one or more longitudinal adjustment devices form the one or more pressers.
7. The seat rail module of claim 6, wherein the one or more longitudinal adjustment devices include at least one of a spindle ef-and a worm drives drive, wherein the at least one of the spindle and the worm drive form the one or more pressers.
8. The seat rail module of claim 4, wherein at least one a front edge and a rear edge of the one or more pressers are beveled with respect to the longitudinal direction of the longitudinal adjustment rails.
9. The seat rail module of claim 2, wherein the corresponding mating members are arranged near a rear end of each of the longitudinal adjustment rails with respect to the longitudinal direction of the longitudinal adjustment rails.
10. The seat rail module of claim 1, wherein front and rear edges of the fastening members are beveled, with respect to the longitudinal direction of the longitudinal adjustment rails.
11. The seat rail module of claim 1, wherein the one or more front occupant protection systems includes a front airbag, wherein a position of the predetermined limit line, with respect the longitudinal direction, is based on a position of an area within the vehicle body in which the vehicle seat is disposed outside a range of action of the front airbag.
12. The seat rail module of claim 1, wherein the fastening members are configured in such a way that they are mechanically unlocked in response to the vehicle seat being displaced in the longitudinal direction and being displaced by more than 300 mm in the direction opposite to the main direction of travel.
13. The seat rail module of claim 12, wherein the fastening members are configured to mechanically unlock in response to the vehicle seat being displaced in the longitudinal direction and being displaced by at least 350 mm in the direction opposite to the main direction of travel.
14. The seat rail module of claim 1, wherein the deformation members are formed by metal bellows.
15. The seat rail module of claim 1, further comprising: secondary fastening members configured to permanently fasten the seat rail module to the floor of the vehicle body, wherein the secondary fastening members are configured to be released in response to a force exceeding a predetermined minimum force threshold applied in the main direction of travel or the direction opposite the main direction of travel.
16. The seat rail module of claim 15, wherein the secondary fastening members are formed as pins or projections projecting vertically from at least one of an underside of the longitudinal adjustment rails and the floor of the vehicle body, and the secondary fastening members are configured to engage in corresponding cylindrical receptacles formed in the floor of the vehicle body or on the underside of each of the longitudinal adjustment rails.
17. The seat rail module of claim 16, wherein the secondary fastening members comprise central pins or projections, wherein each of the central pins or projections are, with respect to the longitudinal direction, disposed at a substantially central position and between pins disposed near a front end and a rear end of each of the longitudinal adjustment rails, wherein the central pins are each configured to be disposed in the corresponding cylindrical receptacles without play or substantially without play.
18. The seat rail module of claim 17, wherein the pins disposed near the front end and the rear end of each of the longitudinal adjustment rails are configured to be disposed in corresponding cylindrical receptacles with play that is greater than in-the play associated with the central pins.
19. The seat rail module of claim 1, wherein the deformation members are formed by bellows disposed at a rear end and a front end of the seat rail module and provided with substantially symmetrical contours.
20. The seat rail module of claim 19, wherein the deformation members further include at least one of one or more tension rods and one or more compression rods configured to cooperate with the bellows.
21. The seat rail module of claim 20, wherein the at least one of the one or more tension rods and the one or more compression rods are disposed in a middle portion of the bellows.
Description
OVERVIEW ON DRAWINGS
(1) In the following, the invention will be described in an exemplary manner and with reference to the attached drawings, from which further features, advantages and problems to be solved may be derived. In the drawings:
(2)
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(12) In the drawings, identical reference signs denote identical or essentially equivalent elements or groups of elements.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(13)
(14) For
(15)
(16) In the case of a mechanically actuated longitudinal adjustment rail, the section 14 may be formed directly by a projection or the like on the inside of the upper rail, the position of which directly indicates the position of the vehicle seat 1 in the longitudinal direction of the seat rail module 100.
(17) According to
(18) When the vehicle seat 1 and the upper rail of the longitudinal adjustment rail 10 are displaced further towards the rear, the lower edge of the housing or projection 14 (hereinafter generally referred to as the presser 14) finally comes into contact with the beveled front edge of the locking member 25. The position according to
(19) When the vehicle seat 1 and the upper rail of the longitudinal adjustment rail 10 are displaced further towards the rear, the beveled front edge of the locking member 25 finally slides along the rear edge of the presser 14. For this purpose, the rear edge of the presser 14 may also be beveled or rounded as shown in
(20) When the vehicle seat 1 and the upper rail of the longitudinal adjustment rail 10 are displaced further towards the rear, the locking member 25 is finally pressed down completely by the presser 14 so that the vehicle seat 1 can be displaced further towards the rear and beyond the predetermined limit line 8 (see
(21) In this condition the beveled front and rear edges of the locking member are still positioned in the area of the slot hole 17 on the underside of the longitudinal adjustment rail 10.
(22) In the normal state of the vehicle seat 1, i.e. in the area in front of the predetermined limit line 8 (see
(23) In the state according to
(24) Deformation units 18, which are arranged at the front ends of the longitudinal adjustment rails 10 and preferably also at the rear ends of the longitudinal adjustment rails 10 and which are deformed in the event of a crash, when the longitudinal adjustment rails 10 are displaced towards the front connecting section 3 due to the high acceleration forces then prevailing, serve as restraint measures in both areas in the event of a crash in order to further reduce the impact energy and absorb it by deformation. According to
(25)
(26) In correspondence to the condition of the deformation members 19 at the front ends of the longitudinal adjustment rails 10,
(27) As will be readily apparent to the person skilled in the art, the deformation members 19 at the front ends of the longitudinal adjustment rails 10 are stretched accordingly in the event of a rear-end crash and the deformation members 19 at the rear ends of the longitudinal adjustment rails 10 are compressed accordingly in the event of a rear-end crash.
(28)
(29) As will be readily apparent to the person skilled in the art, tension rods may be associated to the deformation members 19 at the rear ends of the longitudinal adjustment rails 10 in a corresponding manner. Conveniently, these are designed as a cylindrical rod made of a metal, in particular of steel, whereby acceleration forces caused by a crash can also be correspondingly reduced in the opposite direction.
(30) As will be readily apparent to the person skilled in the art, these compression or tension rods 30 are arranged in relation to the deformation members 19 in such a way that, when the vehicle seat is located within the front area in which front occupant protection systems, in particular front airbags, are effective, i.e. with locking members 25 being locked, as shown in
(31)
(32) When mounting the seat rail modules in the vehicle, a corresponding alignment concept may also be implemented. Usually, bases A, B and C are used here, as shown in
(33) The above description represents the state with released locking member 25. When the locking member 25 is in the blocking or locking position, no relative movement of the seat rail modules relative to the vehicle body is possible. By aligning the seat rail modules via bases A, B and C, they can also be aligned very precisely with regard to the mechanical/geometric interface to the locking member 25, so that its operational safety, functional play, assembly etc. can also be carried out with a high degree of safety.
(34) Due to the above concept for assembly, alignment and tolerance compensation, the front and rear shear pins 20 only come into active engagement after the middle shear pins 21 in terms of time and space in the event of crash-induced displacement of the seat rail module. The path to the first active engagement can also be influenced by the design of their mounting slots 36. In this manner, a certain gradation of the force/displacement characteristic of the overall system may also be achieved by minimal contour adaptations that are neutral in terms of overall mounting space. This means that positioning members that must be provided in any case in a similar way as disclosed herein (position, parallelism of the individual rails to each other, stop definition etc.), or their logical alignment design and position compensation are used here in an additional functionality that does not represent any additional expenditure as a matter of principle, but which results in a clear functional added value and double benefit.
(35) In the area of the two middle shear pins 21, precise alignment in the main direction of travel is achieved, whereby only lateral play is permitted. In the area of the front and rear shear pins 20, there is sufficient play in the main direction of travel by appropriate engagement in the larger slot holes 36 for mounting. The deformation members 19 at the front and rear ends of the longitudinal adjustment rails 10 provide positional compensation between the alignment of the shear pins 20, 21 and the connecting sections 3 with fixed connection to the vehicle body. At the front and rear ends of the seat rail modules 10, the deformation members 19, in particular the bellows, automatically provide a flexible interface to compensate for the further tolerance chain in precisely aligned seat rail modules 10 for fixed connection to the vehicle body.
(36) It is also advantageous that the slot holes 36 for mounting of the front and rear shear pins 20 may be configured differently in such a way that the specific differences of a front crash and rear crash in their load effect on the vehicle and occupants can be compensated in a very simple manner. In combination with the specific design of the rear shear pin 20 and its slot hole 36 in the seat rail module, for example, two independently adjustable parameters can be combined here, which in turn leads to a very delicate adaptability. Here too, the simplicity of the proposed system is evident, while at the same time offering maximum adaptability.
(37) This results in a multi-stage system that can react flexibly depending on the crash event and is completely controlled by its internal logical structure. Parameters for setting and adjusting the behavior in the event of a crash may be in particular the following: an initial triggering threshold, which is defined by the central shear pin 21; a second triggering threshold, which is defined by the front shear pin 20; a third triggering threshold, which is defined by the rear shear pin 20; a fourth triggering threshold, which is defined by the front slot hole 36 used for mounting which delimits a displacement of the front shear pin 20 up to the stop; a fifth triggering threshold, which is defined by the rear slot hole 36 used for mounting, which delimits a displacement of the rear shear pin 20 up to the stop; a sixth triggering threshold, which is defined by the front deformation member 19 (see
(38) As will be apparent to the person skilled in the art, the pins 20, 21 may be further adapted and varied in number, material (shear strength) and diameter so that even different triggering thresholds can be set depending on the vehicle by means of a standardized seat rail module.
LIST OF REFERENCE SIGNS
(39) 1 vehicle seat (seat backrest upright) 1 vehicle seat (seat backrest folded down) 2 floor of vehicle body 3 connecting section at front end of floor 2 4 connecting section at rear end of seat rail module 6 occupant 7 main direction of travel 8 limit line 10 longitudinal adjustment rail 11 connecting lever 12 connecting socket 13 threaded spindle 14 housing/presser 15 gear or drive module/spindle drive 16 connecting section for spindle 13 17 recess 18 deformation unit 19 deformation member, in particular metal bellow 20 secondary fastening member 21 central secondary fastening member 25 locking member 26 receptacle in floor 2 of vehicle body 27 pressure spring 30 additional deformation member 35 section of seat rail module 36 slot hole 100 seat rail module