MIXING AND INJECTION SYSTEM INCLUDING A TRACKING SENSOR
20240131277 ยท 2024-04-25
Assignee
Inventors
- Andrew Brian GRAVELEY (Shoreview, MN, US)
- Benjamin CLEVELAND (Bellingham, MA, US)
- Daniel J. Foster (Lino Lakes, MN, US)
- Katie Knowles (Providence, RI, US)
Cpc classification
A61M39/12
HUMAN NECESSITIES
A61B2090/3966
HUMAN NECESSITIES
A61M5/3294
HUMAN NECESSITIES
A61M39/16
HUMAN NECESSITIES
International classification
Abstract
A medical device includes a handle having a first end and a second end, a mixer positioned within the handle and an adapter coupled to the second end of the handle. A delivery needle includes a distal end, a proximal end, and a lumen extending from the distal end to the proximal end. The proximal end of the delivery needle is coupled to the first end of the handle. A sensor cable includes a distal end and a proximal end, and the proximal end of the sensor cable is positioned within the handle, and the distal end extends distally through the lumen of the delivery needle.
Claims
1. A medical device comprising: a body, comprising: a housing, the housing having a first end and a second end; at least one fluid inlet positioned near the second end of the housing; and a chamber in fluid communication with the at least one fluid inlet; and a fluid outlet in fluid communication with the chamber; a delivery needle having a distal end, a proximal end, and a lumen extending from the distal end to the proximal end, wherein the proximal end of the delivery needle is coupled to a first end of the housing and is in fluid communication with the fluid outlet; a sensor cable having a distal end and a proximal end, wherein the proximal end of the sensor cable is positioned within the housing; and a sensor positioned at the distal end of the sensor cable; wherein the sensor cable extends distally through the lumen of the delivery needle such that the sensor at the distal end of the sensor cable is positioned near the distal end of the delivery needle.
2. The medical device of claim 1, wherein the chamber is a mixing chamber, the device further comprising a mixer is positioned within the mixing chamber.
3. The medical device of claim 2, wherein a first, distal valve is positioned within the mixing chamber and a second, proximal valve is positioned within the mixing chamber, wherein the mixer is configured to be positioned between the first, distal valve and the second, proximal valve.
4. The medical device of claim 3, wherein a sensor channel extends through the mixer and the sensor cable is configured to extend through the sensor channel.
5. The medical device of claim 3, wherein a plurality of rib features are mounted on an inside wall of the mixing chamber, the plurality of rib features extending radially inward from the inside wall and configured to hold the first, distal valve in place.
6. The medical device of claim 1, wherein the at least one fluid inlet comprises a first fluid inlet and a second fluid inlet, the medical device further comprising: an adapter configured to be coupled to the second end of the housing, the adapter configured to engage with the first fluid inlet and the second fluid inlet.
7. The medical device of claim 1, wherein the sensor is a position sensor.
8. The medical device of claim 4, wherein the sensor cable is threadably mounted within the sensor channel.
9. The medical device of claim 6, wherein the sensor cable is coupled to the adapter such that when the adapter is uncoupled from the second end of the housing, the sensor cable is withdrawn proximally from the delivery needle.
10. The medical device of claim 1, wherein the sensor has an outer diameter in a range of 0.005 inches to 0.149 inches.
11. The medical device of claim 1, wherein the delivery needle has an outer diameter in a range of 0.012 inches to 0.180 inches.
12. A medical device comprising: a handle, the handle comprising: a housing, the housing having a first end and a second end; a first fluid inlet positioned near the second end of the housing; a second fluid inlet positioned near the second end of the housing; a mixing chamber in fluid communication with the first fluid inlet and the second fluid inlet; a mixer positioned within the mixing chamber; and a fluid outlet in fluid communication with the mixing chamber; a delivery needle having a distal end, a proximal end, and a lumen extending from the distal end to the proximal end, wherein the proximal end of the delivery needle is coupled to a first end of the housing and is in fluid communication with the fluid outlet; a sensor cable having a distal end and a proximal end, wherein the proximal end of the sensor cable is positioned within the housing of the handle; and a sensor positioned at the distal end of the sensor cable; wherein a sensor channel extends through the mixer and the sensor cable is configured to extend through the sensor channel; and wherein the sensor cable extends distally through the lumen of the delivery needle such that the sensor at the distal end of the sensor cable is positioned near the distal end of the delivery needle.
13. The medical device of claim 12 further comprising: an adapter configured to be coupled to the second end of the housing of the handle, the adapter configured to engage with the first fluid inlet and the second fluid inlet.
14. The medical device of claim 13, wherein the sensor cable is coupled to the adapter such that when the adapter is uncoupled from the second end of the housing of the handle, the sensor cable is withdrawn proximally from the delivery needle.
15. The medical device of claim 13, wherein the adapter includes a first fluid channel configured to engage with the first fluid inlet and a second fluid channel configured to engage with the second fluid inlet.
16. The medical device of claim 13, wherein an electrical port is positioned within the adapter and the sensor cable is operatively coupled to the electrical port.
17. The medical device of claim 12, wherein a first fluid chamber in in fluid communication with the first fluid inlet, and a second fluid chamber is in fluid communication with the second fluid inlet.
18. A medical device comprising: a handle having a first end and a second end; a mixer positioned within the handle; an adapter coupled to the second end of the handle; a delivery needle having a distal end, a proximal end, and a lumen extending from the distal end to the proximal end, wherein the proximal end of the delivery needle is coupled to the first end of the handle; and a sensor cable having a distal end and a proximal end, wherein the proximal end of the sensor cable is positioned within the handle and the distal end extends distally through the lumen of the delivery needle.
19. The medical device of claim 18, wherein the sensor cable is coupled to the adapter such that when the adapter is uncoupled from the second end of the housing, the sensor cable is withdrawn proximally from the delivery needle.
20. The medical device of claim 18 further comprising: a mixing chamber positioned within the handle, wherein the mixer is positioned within the mixing chamber.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The disclosure may be more completely understood in consideration of the following detailed description in connection with the accompanying drawings, in which:
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[0042] While the disclosure is amenable to various modifications and alternative forms, specifics thereof have been shown by way of example in the drawings and will be described in detail. It should be understood, however, that the intention is not to limit the disclosure to the particular embodiments described. On the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit of the disclosure.
DETAILED DESCRIPTION
[0043] For the following defined terms, these definitions shall be applied, unless a different definition is given in the claims or elsewhere in this specification.
[0044] All numeric values are herein assumed to be modified by the term about, whether or not explicitly indicated. The term about generally refers to a range of numbers that one of skill in the art would consider equivalent to the recited value (i.e., having the same function or result). In many instances, the term about may include numbers that are rounded to the nearest significant figure.
[0045] The recitation of numerical ranges by endpoints includes all numbers within that range (e.g., 1 to 5 includes, 1, 1.5, 2, 2.75, 3, 3.80, 4, and 5).
[0046] As used in this specification and the appended claims, the singular forms a, an, and the include plural referents unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term or is generally employed in its sense including and/or unless the content clearly dictates otherwise.
[0047] It is noted that references in this specification to an embodiment, some embodiments, other embodiments, etc., indicate that the embodiment described may include one or more features, structures, and/or characteristics. However, such recitations do not necessarily mean that all embodiments include the features, structures, and/or characteristics. Additionally, when features, structures, and/or characteristics are described in connection with one embodiment, such features, structures, and/or characteristics may also be used in connection with other embodiments whether or not explicitly described unless clearly stated to the contrary.
[0048] The following detailed description should be read with reference to the drawings in which similar elements in different drawings are numbered the same. The drawings, which are not necessarily to scale, depict illustrative embodiments and are not intended to limit the scope of the disclosure.
[0049] Needles are commonly used to deliver therapy, aspirate fluid, or sample tissue. In most cases, needles must be guided under ultrasound, wherein a user may control a two-dimensional ultrasound probe with one hand and place the needle with the other. Placing the needle under ultrasound may be difficult and ay require the user to estimate spatial distances and orientation between the tissue displayed in the ultrasound image and the needle as it penetrates the tissue. This coordination may be especially difficult when the ultrasound transducer is far from the access point, such as during prostate procedures.
[0050] Guiding the needle under two-dimensional ultrasound may require the user to continuously move and rotate the ultrasound probe to find the position of the needle tip and understand its trajectory. If the use fails to find and identify the needle under ultrasound, or misinterprets a partial view of the needle, the user may unintentionally pierce critical structures. Magnetic tracking offers the ability to track tool tips anywhere inside the body using a sensor. While magnetic sensors are small and may fit within the needle, the sensor may impede injection of viscous fluids or gels, or other access tools. In some cases, fluids and/or gels may need to be mixed prior to delivery into a patient. In-line static mixers may prevent the passage of a sensor into the needle. Thus, an improved medical device for delivering fluids and/or gels may be desirable.
[0051]
[0052] The adapter 20 may be removably coupled to the second end 32 of the housing 29 via a friction fit, a snap fit, or a channel lock. The syringe 15 may include a first end 16 and a second end 17. The syringe 15 may be removably coupled to the adapter 20 via a port 22. In some cases, the first end 16 of the syringe 15 may be coupled to the port 22 of the adapter 20 via a luer lock, a snap fit, an interference fit, or any other suitable method of attachment. In some cases, the syringe 15 may be configured to contain saline to, for example, flush the housing 29 and the delivery needle 40, and/or the targeted tissue, prior to delivering a therapy. In some cases, the syringe 15 may be configured to contain saline for hydro-dissection, for example. In such cases, the saline contained within the syringe 15 may be used to prime the delivery needle 40 to remove air from a lumen of the delivery needle 40 to prevent air from entering tissue and obscuring an ultrasound image. Once the delivery needle 40 is in a desired location, the saline is injected to perform hydro-dissection of the tissue. The second end 17 of the syringe 15 may include a grip 18 and a plunger 19. In use, a user may hold the grip 18 and translate the plunger 19 in a distal direction to administer a fluid (e.g., saline) contained within the syringe 15.
[0053] The cable 50 may be removably coupled to the adapter 20, via an electrical port 21. In such cases, the cable 50 may include a barrel connector 51 which may be configured to be plugged into the electrical port 21. In some cases, the cable 50 may be configured to be coupled to a controller (not shown) which may receive signals, for example, from a sensor located within the delivery needle 40, and/or transmit signals, for example, to a transmitter device.
[0054]
[0055] The adapter 120 may be removably coupled to the second end 132 of the housing 129 via a channel lock. As shown in
[0056] The adapter 120 may include a port 122, which may be configured to engage with a syringe (e.g., syringe 15). The port 122 may be configured to engage with the syringe via a luer lock, an interference fit, a snap fit, or any other suitable method of engagement. The adapter may further include an electrical port 121 which may be configured to engage with a cable (e.g., cable 50). In some cases, the cable may include a barrel connector (e.g., barrel connector 51) which may be configured to be plugged into the electrical port 121.
[0057]
[0058] A sensor cable 160 may include a distal end 163 and a proximal end 164. The proximal end 164 of the sensor cable 160 may be positioned within the handle 130 and the distal end 163 may extend distally through a lumen 145 of the delivery needle 140. The proximal end 164 of the sensor cable 160 may be operatively connected via a thin, flex circuit, to the electrical port 121 in the adapter 120. A sensor channel 161 may extend from the adapter 120 through the housing 129 and the mixer 135 within the mixing chamber 133. The sensor cable 160 may be configured to extend from the electrical port 121 in the adapter 120, through the sensor channel 161, and distally through the lumen 145 of the delivery needle 140. In some cases, the sensor cable 160 may be threadably mounted within the sensor channel 161. In some cases, the sensor cable 160 may be coupled to the adapter 120 such that when the adapter 120 is uncoupled from the second end 132 of the housing 129, the sensor cable 160 is withdrawn proximally from the lumen 145 of the delivery needle 140 and the sensor channel 161 within the mixer 135, as illustrated in
[0059] A sensor 165 may be positioned at the distal end 163 of the sensor cable 160. In some cases, the sensor 165 may be a position sensor, such as an electromagnetic sensor or an optical sensor. The sensor 165 may enable a position and/or an orientation of a distal end 141 of the delivery needle 140 to be tracked. In some cases, the sensor 165 may facilitate tracking of a position and/or an orientation of the distal end 141 of the delivery needle 140 relative to an ultrasound imaging plane such that the position and/or the orientation of the delivery needle 140 may be displayed in an imaging plane, although this is not shown. The distal end 141 of the delivery needle 140 including the sensor 165 will be described in further detail with reference to
[0060] A first, distal valve 134 and a second, proximal valve 136 may be positioned within the mixing chamber 133, and the mixer 135 may be positioned between the first, distal valve 134 and the second, proximal valve 136. The first, distal valve 134 and the second, proximal valve 136 may be configured to provide a seal around the mixer 135, thereby preventing a fluid and/or air from entering or exiting the mixer 135, respectively. Providing the sensor channel 161 within the mixer 135 allows the sensor cable 160 and the sensor 165 to pass through the mixer 135 within the mixing chamber 133 and into the lumen 145 of the delivery needle 140 without obstructing any fluids and/or air being delivered to a patient via the mixing chamber 133. The mixing chamber 133 may include a plurality of rib features 148 mounted on an inside wall 127 of the mixing chamber 133. The plurality of rib features 148 may be positioned near the first end 131 of the housing 129. The plurality of rib features 148 may be configured to extend radially inward from the inside wall 127, and may be configured to hold the first, distal valve 134 in place. By holding the first, distal valve 134 in place, fluid is allowed to flow through the mixing chamber 133, around the mixer 135 and into the lumen 145 of the delivery needle 140.
[0061] As previously stated, the delivery needle 140 includes the distal end 141 and the proximal end 142, and the lumen 145 extending from the distal end 141 to the proximal end 142. The proximal end 142 may be coupled to the first end 131 of the housing 129. The proximal end 142 of the delivery needle 140 may be configured to fit within the first end 131 of the housing 129, and may be secured to the housing 129 via adhesive bonding, laser welding, resistance welding, insert injection molding, or any, other suitable method of attachment. The lumen 145 of the delivery needle 140 may be in fluid communication with the fluid outlet 139 of the housing 129.
[0062] As described above with reference to
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[0066] Upon removal of the adapter 120 from the handle 130, the adapter 120 is retracted proximally from the handle 130. When the adapter 120 is retracted proximally, the first fluid chamber 151 is disengaged from the first fluid inlet 137, and a second fluid chamber 152 is disengaged from the second fluid inlet 138. As shown in
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[0069] The adapter 320 may be removably coupled to the second end 332 of the housing 329 via a channel lock, as will be further shown with reference to
[0070] The adapter 320 may include a barrel 350, a grip 355, and a plunger 325. As shown in
[0071] The housing 329 may include a first fluid inlet 337 positioned near the second end 332 of the housing 329, and a second fluid inlet 338 positioned near the second end 332 of the housing 329. The adapter 320 may be configured to engage with the first fluid inlet 337 and the second fluid inlet 338. For example, the first fluid chamber 351 may be in fluid communication with the first fluid inlet 337, and the second fluid chamber 352 may be in fluid communication with the second fluid inlet 338. In some cases, the first fluid chamber 351 may extend distally within the first fluid inlet 337 and the second fluid chamber 352 may extend distally within the second fluid inlet 338. In use, the first inner barrel 353 may include a first fluid (e.g., water), and the second inner barrel 354 may include a second fluid (e.g., PEG). A user may deploy the plunger 325 in a distal direction which may inject the first fluid into the first fluid chamber 351 and through the first fluid inlet 337, and the second fluid into the second fluid chamber 352 and through the second fluid inlet 338. The fluid may then flow through the first fluid chamber 351 and the second fluid chamber 352 into the first fluid inlet 337 and the second fluid inlet 338, respectively, and subsequently into a mixing chamber 333. The fluid then flows from the mixing chamber 333 into the lumen 345 of the delivery needle 340 and into the tissue of a patient.
[0072] As shown in
[0073] A first, distal valve 334 and a second, proximal valve 336 may be positioned within the mixing chamber 333, and the mixer 335 may be positioned between the first, distal valve 334 and the second, proximal valve 336. The first, distal valve 334 and the second, proximal valve 336 may be configured to provide a seal around the mixer 335, thereby preventing a fluid and/or air from entering or exiting the mixer 335, respectively.
[0074]
[0075] The adapter 320 may be removably coupled to the second end 332 of the housing 329 via a friction fit, a snap fit, or a channel lock. As shown in
[0076] In some cases, the adapter 320 may be configured to contain saline to, for example, flush the housing 329 and the delivery needle 340, and/or the targeted tissue, prior to delivering a therapy. In some cases, the adapter 320 may be configured to contain saline for hydro-dissection, for example. In some cases, the adapter 320 may be configured to contain multiple fluids, such as water and PEG. In such cases, when a user translates the plunger 325 in a distal direction, the water, and the PEG flow into the mixing chamber 333 within the housing 329 where the two fluids mix prior to being injected into a patient via the delivery needle 340.
[0077] The medical device 10, 100, 300, and/or various parts thereof, may be made from a metal, metal alloy, polymer (some examples of which are disclosed below), a metal-polymer composite, ceramics, combinations thereof, and the like, or other suitable material. Some examples of suitable polymers may include polytetrafluoroethylene (PTFE), ethylene tetrafluoroethylene (ETFE), fluorinated ethylene propylene (FEP), polyoxymethylene (POM, for example, DELRIN? available from DuPont), polyether block ester, polyurethane (for example, Polyurethane 85A), polypropylene (PP), polyvinylchloride (PVC), polyether-ester (for example, ARNITEL? available from DSM Engineering Plastics), ether or ester based copolymers (for example, butylene/poly(alkylene ether) phthalate and/or other polyester elastomers such as HYTREL? available from DuPont), polyamide (for example, DURETHAN? available from Bayer or CRISTAMID? available from Elf Atochem), elastomeric polyamides, block polyamide/ethers, polyether block amide (PEBA, for example available under the trade name PEBAX?), ethylene vinyl acetate copolymers (EVA), silicones, polyethylene (PE), MARLEX? high-density polyethylene, MARLEX? low-density polyethylene, linear low density polyethylene (for example REXELL?), polyester, polybutylene terephthalate (PBT), polyethylene terephthalate (PET), polytrimethylene terephthalate, polyethylene naphthalate (PEN), polyetheretherketone (PEEK), polyimide (PI), polyetherimide (PEI), polyphenylene sulfide (PPS), polyphenylene oxide (PPO), poly paraphenylene terephthalamide (for example, KEVLAR?), polysulfone, nylon, nylon-12 (such as GRILAMID? available from EMS American Grilon), perfluoro(propyl vinyl ether) (PFA), ethylene vinyl alcohol, polyolefin, polystyrene, epoxy, polyvinylidene chloride (PVdC), poly(styrene-b-isobutylene-b-styrene) (for example, SIBS and/or SIBS 50A), polycarbonates, ionomers, biocompatible polymers, other suitable materials, or mixtures, combinations, copolymers thereof, polymer/metal composites, and the like. In some embodiments the sheath can be blended with a liquid crystal polymer (LCP). For example, the mixture can contain up to about 6 percent LCP.
[0078] In at least some embodiments, portions, or all of the medical device 10, 100, 300 may also be doped with, made of, or otherwise include a radiopaque material. Radiopaque materials are understood to be materials capable of producing a relatively bright image on a fluoroscopy screen or another imaging technique during a medical procedure. This relatively bright image aids the user of medical device 10, 100, 300 in determining its location. Some examples of radiopaque materials can include, but are not limited to, gold, platinum, palladium, tantalum, tungsten alloy, polymer material loaded with a radiopaque filler, and the like. Additionally, other radiopaque marker bands and/or coils may also be incorporated into the design of medical device 10, 100, 300 to achieve the same result.
[0079] This disclosure is, in many respects, only illustrative. Changes may be made in details, particularly in matters of shape, size, and arrangement of steps without exceeding the scope of the disclosure. This may include, to the extent that it is appropriate, the use of any of the features of one example embodiment being used in other embodiments. The disclosure's scope is, of course, defined in the language in which the appended claims are expressed.