SPORTS BAG WITH PROTECTIVE RIBS
20240132183 ยท 2024-04-25
Inventors
Cpc classification
A45F3/04
HUMAN NECESSITIES
A45C7/0077
HUMAN NECESSITIES
International classification
A45C7/00
HUMAN NECESSITIES
A45C13/36
HUMAN NECESSITIES
Abstract
A bag for carrying sports equipment includes an upper wall, a bottom wall, and a side panel extending between the upper wall and bottom wall to form an enclosure for containing the sports equipment, wherein the upper wall is removably coupled to the side panel along at least a part of its perimeter to provide access to the enclosure; a first strengthening rib comprising a first rib section extending laterally across the upper wall, a second non-foldable rib section extending across the side panel on a first side of the bag, a third non-foldable rib section extending laterally across the bottom wall, and a fourth non-foldable rib section extending across the side panel on a second side of the bag opposite the first side, wherein the rib sections are arranged to abut each other such that they completely surround the enclosure: at least one foldable region adjacent the first strengthening rib.
Claims
1. A bag for carrying sports equipment comprising: an upper wall, a bottom wall, and a side panel extending between the upper wall and bottom wall to form an enclosure for containing the sports equipment, wherein the upper wall is removably coupled to the side panel along at least a part of its perimeter to provide access to the enclosure; a first strengthening rib comprising a first rib section extending across the upper wall, a second non-foldable rib section extending across the side panel on a first side of the bag, a third non-foldable rib section extending laterally across the bottom wall, and a fourth non-foldable rib section extending across the side panel on a second side of the bag opposite the first side, wherein the rib sections are arranged to abut each other such that they completely surround the enclosure; and at least one foldable region adjacent the first strengthening rib.
2. The bag of claim 1, wherein the first rib section is non-foldable.
3. The bag of claim 1, wherein the first, second, third, and fourth, rib sections are provided at the same longitudinal distance from an end of the upper wall.
4. The bag of claim 1, wherein the first, second, third, and fourth ribs have a constant width that is the same for each of the rib sections.
5. The bag of claim 1, wherein the foldable region extends around each of the upper wall, the bottom wall, and the side panel on the first and second sides of the bag.
6. The bag of claim 1 comprising a second strengthening rib offset longitudinally along a length of the bag from the first strengthening rib, the second strengthening rib having the same structure as the first strengthening rib, wherein the foldable region is located between the first and second strengthening ribs.
7. The bag of claim 6, wherein the upper wall, side panel, and bottom wall between the first and second strengthening ribs is foldable.
8. The bag of claim 6, comprising a third strengthening rib offset longitudinally from the first and the second strengthening ribs, the third strengthening rib having the same structure as the first and second strengthening ribs, wherein the upper and bottom walls are elongated and the first, second and third strengthening ribs are spaced longitudinally along the bag so as to be located adjacent a first end, about half way along the bag from the first to a second end, and adjacent the second end of the bag respectively.
9. The bag of claim 8, wherein the whole of the upper wall, first side, second side, and bottom wall between the first and second strengthening ribs, and between the second and third strengthening ribs is foldable.
10. The bag of claim 6, wherein a width of the strengthening ribs increases from one end of the bag to the other.
11. The bag of claim 1, wherein the bag is a surfboard bag.
12. The bag of claim 1, wherein the side panel comprises two side walls, a front wall, and a rear wall, and wherein the bag comprises a pair of diagonal folds adjacent the front wall of the bag and extending across the side panel from the bottom wall to the upper wall on either side of the bag such that the side panel preferentially folds along the diagonal folds to compress the front wall of the bag down flat.
13. The bag of claim 12, wherein the side panel between each of the pair of diagonal folds and the front wall of the bag is foldable.
14. The bag of claim 12, comprising a second pair of diagonal folds adjacent the rear wall of the bag and extending across the side panel from the bottom wall to the upper wall on either side of the bag for compressing the rear wall of the bag down flat.
15. The bag of 12, wherein the upper wall is coupled to the side panel via a hinged region at a front or a rear end of the bag, and wherein the bag can be opened by flipping the upper wall outwards about the hinge.
16. The bag of claim 15, wherein the bag is convertible from an assembled configuration wherein the upper wall, bottom wall, and side panel form the enclosure to a compact configuration by opening the upper wall out at the hinge and rolling the upper wall up from a free end towards the hinge, collapsing the side walls of the bag inwards, compressing the front and rear end walls of the bag flat by folding the side panel along the two pairs of diagonal folds, and rolling the bottom wall and side walls around the upper wall.
17. The bag of claim 16, comprising fastening means on the bottom wall for cooperating with fastening means at the rear end of the bag to secure the bag in its compact form.
18. The bag of claim 1, wherein the first, second, third, and fourth rib sections are formed as four separate panels within each of the upper wall, bottom wall, and the side panel on either side of the bag.
19. The bag of claim 1, wherein the foldable region is a foldable panel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0039] Embodiments of the present invention will now be described, by way of example only, with reference to the following diagrams wherein:
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
DETAILED DESCRIPTION
[0051]
[0052] A zipped opening can be provided along one or more sides and/or ends of the bag to allow a board or boards to be inserted or removed. The side panel 7 may be formed as a continuous piece of material extending all of the way around the bag to enclose the equipment within. The coffin-shaped bag shown in the figures is suitable for carrying at least two surfboards stacked one on top of another.
[0053] Where the bag is designed specifically to hold one or more surfboards (as in the example shown in the figures), the area at the front of the bag designed to hold the nose of a surfboard can be referred to as the nose end of the bag and the area at the opposite end designed to hold the tail of the board as the tail end. The side panel 7, which in this case is a continuous piece, extends around the bag to form the two side walls 9, the front wall 11 and the rear wall 13. A longitudinal direction refers to a direction extending between the nose end of the bag and the tail end shown as line A in
[0054] The side panel 7, and also in some cases the upper 3 and lower 5 walls, may each be formed of a number of separate parts coupled together either permanently or removably via Velcro? zips, or similar, however generally it is preferred that the bag is only openable via unfastening (e.g. unzipping) a section of the upper wall from the side panel in order to minimise the likelihood that it will open during transit. The upper and bottom walls of the bag may be similarly shaped as an elongated ellipse or oval, as shown in the figures, in order to match the shape of the boards inside. In other examples the bag may be differently shaped, for example it may be rectangular, in which case the transition from the side walls to the rear and front walls will be more defined and will form an edge or a corner.
[0055] The bag 1, in a preferred embodiment, includes an upper wall 3 which provides a lid and which is hinged at one end (the nose or tail end), rather than at the side. This can be important for allowing compression of the bag into its folded form for transport, as will be described in more detail below.
[0056] The walls of the bag 1 can be formed from a number of different layers of material. The innermost layer will generally comprise a lightweight material, such as polyester, and may be waterproof. One or more layers of foam (e.g PE foam) or another flexible padding material can be provided between the innermost layer and the outermost layer of the bag, and the outermost layer can be formed of any strong fabric which is resistant to tearing, such as nylon. The outermost layer may also be waterproof. This layered structure including an inner fabric layer, an outer fabric layer which will usually be strong and tear resistant, and one or more foam interior layers will form the foldable regions of the bag, and can be provided across the whole of the upper wall 3, bottom wall 5, side walls 9, front wall 11 and rear wall 13 (which together make up the side panel 7) of the bag. Some parts of the walls will include additional or alternative layers for reinforcement and to provide the protective 360 degree ribcage structure, which will be described in more detail below. In some cases one or more of the interior layers (e.g the foam padding) can be replaced with reinforcing panels in the regions forming the rib or in other reinforced regions of the bag), or these can be provided in addition to the padding.
[0057] The ribcage structure is formed of a number of strengthening rib sections in the form of panels, which can be inserted within pockets sewn into the material of the bag. Together, a number of rib sections form a rib which extends laterally all of the way around the bag. The regions between the rib sections comprise seams and the bag can be folded along these seams, but the rib sections themselves are not foldable. The rib sections abut each other at the seams, meaning that although the reinforcing panels forming the rib sections may not physically touch each other, they each contact the same seam on either side. In the case of the upper wall a zip or another fastening apparatus for opening and closing the lid of the bag may be present between the rib sections rather than a normal seam.
[0058] In addition to the foam layer(s) and the inner and outer fabric layers, or instead of one or more of the interior layers, the reinforced regions forming the rib sections will include a layer of a stiffer material. The material may comprise a panel of plastic, fiberglass, metal or metal alloys (such as aluminium or aluminium alloy), wood, or any other material which has a certain stiffness and strength. The panel may have a honeycomb structure for additional strength. In some cases, these rib sections are not bendable by a person unassisted, and in some cases they may be bendable to a minimal extent in order to help to prevent ripping of the outer layers of fabric. In any case, the parts of the walls of the bag which form the rib sections are not foldable or collapsible. This is in contrast to the regions between the ribs which comprise only soft layers (e.g. only foam interior layers). Rib sections may include additional materials such as EVA panels (possibly press-moulded) as well as the strengthening panels mentioned above. Reinforced regions or rib sections 15 are shown in
[0059] The panels forming the rib sections may be removable or may be permanently sewn into the layered fabric of the bag. In some cases, the pockets configured to contain the ribs may be opened and closed using a Velcro? tab or similar in order to remove and/or replace them. In some cases, only the reinforcing rib sections on the sides of the bag may be removable, whilst the rib sections on the upper and bottom walls of the bag are permanently sewn in such that they cannot be removed without cutting through the exterior layers of the fabric of the bag. All of the reinforcing rib sections may be removable in some embodiments, but this will result in a more complex overall structure with many Velcro? seals, buttons, zips, or similar to keep the various pockets closed.
[0060] The parts of the bag walls or the panels which do not include additional reinforcing layers are flexible/bendable and foldable so that the majority of the bag is able to be rolled or deformed at least to some extent. The flexible portions can be slightly padded, but they will still be bendable enough to roll or fold that part of the bag. The side wall 7 and the upper 3 and lower 5 walls of the bag may be formed from one, two, or more layers of foam, such as PE-foam as mentioned above. The foam layers may each be between 1 mm and 20 mm thick, preferably between 5 mm and 15 mm thick, and preferably around 10 mm thick. Where only the inner fabric layer, the one or more foam layers, and the outer fabric layer are present, the bag will be soft, flexible, and foldable and is not considered to be reinforced.
[0061] The sections of the bag where the rib sections are present are generally not rollable, in some cases are not bendable at all, and cannot be folded, but instead comprise inserts which result in these sections having a higher strength and stiffness than at least some of the adjacent regions of the bag walls. The rib sections are stiff enough that when the bag is in its assembled configuration, the sides of the bag where the rib sections are present will not completely collapse by bowing outwards when pressure is applied from above, for example due to a person leaning on the bag. A material that can be folded refers here to the ability to bend the material such that regions of the section of material that are not adjacent can be brought into and out of contact with each other. The regions forming the separate rib sections cannot be folded. If the rib sections extend across the side wall, they can therefore provide resistance to collapsing of the bag structure as a result of pressure from above and below, and are also hard enough to provide good protection from sideways knocks. This is extremely beneficial in terms of protecting the boards inside the bag from damage during transit, and is particularly useful when the bag and its contents are loaded as luggage in a plane storage hold or similar, where heavy items may be stacked on top of it for extended periods. Rib sections extending across the upper and bottom walls similarly prevent collapse of the bag under pressure from the sides and prevent damage to the contents from objects hitting the bag from above or below.
[0062] The one or more protective ribs formed of rib sections may each extend all of the way around the bag. Rib sections are provided at the same longitudinal distance from the nose end of the bag (or from the tail end) in the upper and bottom walls and in the side walls. By including more than one protective rib along the length of the bag, each of which completely encircles or surrounds the enclosure formed by the bag in this way, a ribcage-like structure can be formed. This provides excellent protection to the equipment within the bag from pressure or knocks from all directions at the same time as minimising weight and leaving enough flexibility to allow the bag to be compressed by folding as described below. The bag cannot be rolled or folded by normal force applied by a person where the rib sections are present, but is more flexible and can be folded in the areas or sections of the upper, lower, and side walls that are located between the ribs. The ribs ensure that the bag remains in its coffin-shaped configuration even when empty, until action is taken to covert the bag to its compact configuration.
[0063] Three encircling protective ribs are visible in
[0064] The upper wall is provided with straps 17 for attachment of other bags or equipment, or for use as a carrying strap or handle. Two straps are shown, but one or any number of straps can be present. The straps may include a number of loops which provide fastening points for hooks or clips on the additional bags or equipment. Two carrying handles 19 are shown coupled to the upper wall. Any number of handles, or no handles, can be provided as desired. Handles and straps can be removable in some cases or retractable into pockets as described in more detail below. This way the bag is flexible enough to be adapted to different situations and different uses. The underside of the bag is shown in
[0065] The rib sections of the encircling protective rib extending down one side of the bag, across the bottom wall, and up the other side may be formed from one piece of stiff material such that the second, third, and fourth rib sections are formed of one piece. Alternatively, the rib can be formed as one integral piece with all four rib sections provided together as a single hoop or rib. The opening to provide access to the bag will not in this case extend as far along the bag as the rib. Any two or more of these sections may be integrally formed, however it will be preferable for the rib sections extending across both of the sides, bottom, and top of the bag to be formed as four separate sections included or inserted in each of the upper wall, bottom wall, and the two side walls. This provides a natural hinge between the separate panels which allows the sides of the bag to collapse towards the centre of the bag during folding of the bag into its more compact form. A convenient way to provide the rib sections is to insert sheets of stiff reinforcing material into pockets within the lining of the bag. As mentioned, these sheets may be permanently sewn into the lining or may be removable.
[0066] The stiff material used to form the ribs or rib sections of the ribcage structure may be formed of one or more of plastic (such as polyethylene), fiberglass, metal or metal alloys (such as aluminium or aluminium alloy), and wood, as mentioned above. The reinforcing panels forming the rib sections may be provided in the form of flat sheets having a thickness between 0.1 cm and 2 cm, preferably between 0.5 cm and 1.5 cm, more preferably around 1 cm. The sheets may have a gridded structure rather than being formed as solid plates, such as a honeycomb structure, in order to both maximise strength and minimise weight. The reinforcing panels (such as the plastic honeycomb panels) forming the rib sections may be of around the same thickness as the one or more foam layers described above. The reinforcing panels, and the pocket in which it is inserted if present, should be sized and shaped so that they extend all of the way across the upper and bottom walls of the bag from one side to another, and from top to bottom of the side walls of the bag in order to completely encircle the enclosure and provide full protection. As mentioned above, additional layers, such as press-moulded EVA, may be added to the rib sections along with the reinforcing panels. One of the rib sections, such as that extending across the upper wall, may have the reinforcing panel omitted, or all of the rib sections may include reinforcing panels.
[0067] Additional padding or reinforcements may be provided in some other regions of the bag such as the nose region and/or in other choice regions. Additional layers are included in the rear wall and front wall, as shown in
[0068] A suitable material for reinforcement of the nose region, as well as the front and rear walls, is a thermoplastic panel (e.g. an EVA panel) potentially in conjunction with a PE plastic panel or some additional padding. In the nose region, the EVA panel has a length between 20 cm and 50 cm, preferably between 30 cm and 40 cm, most preferably around 34 cm in a standard size surfboard bag. In some cases, a stronger panel such as a honeycomb plastic panel as is used to for the strengthening non-foldable ribs can be used in the nose, at least in the upper wall, but generally the nose region will be more bendable than the ribs and may be foldable. The reinforced regions at the nose end are shown in
[0069] Reinforcing structures may also be provided at the tail end in the upper wall, bottom wall, or both as shown in
[0070] A handle may be provided on the rear and/or front walls. These are shown in
[0071] The bag can include additional handles and pockets within the lining, closable by way of a zip, buckles, buttons, Velcro? or any other fastening means. In some cases, handles can comprise one or two free ends which can be removably fixed to the side, upper, or bottom wall using a hook or a similar securing mechanism. If one free end is provided, a pockets can be located within the lining of the bag next to the fixed end of the handle, so that the free end can be un-clipped and the handle tucked away inside the pocket when not in use.
[0072] The protective structures formed by the ribs extending all of the way around the bag are shown in at least
[0073] The ribcage structure, comprising two or more ribs which can extend laterally all of the way around the bag to encircle the bag, and which are spaced apart in a longitudinal direction, protects the contents of the bag but also allows the bag to be compressible into a compact form for transport. Each rib will generally be formed of four separate rib sections which abut one another to encircle the enclosure. One way in which conversion to a compact form can be achieved is to design the upper wall so that it is hinged or is permanently affixed to the sides of the bag only at one end, such as at the nose end. The hinge for the upper wall in the examples shown in the figures is marked as part 71 in
[0074] The regions of the side walls between the ribs (shown as panels 53 in
[0075]
[0076] The nose end of the bag is provided with a pair of diagonal folds. In this case the folds are formed as seams between adjacent foldable panels. One fold is provided on either side wall extending from the upper wall diagonally across the side wall to the bottom wall in a direction towards the adjacent end wall. These are shown as folds 59 in
[0077] Prior to or at the same time as pressing the end wall down flat, the side walls can be folded inwards along the length of the bag by folding along the seams between the bottom wall and the side panel as shown in
[0078] An additional pair of diagonal folds 63 can be provided on either side of the bag at the opposite end to allow the same folding mechanism to be used to compress the wall at the other end of the bag down in the same manner to also be rolled up with the rest of the bag. In
[0079] In the example shown in the figures it is the front wall from which the upper wall is hinged, but the hinge may be provided on the rear wall, in which case reference to the front wall above will be to the rear wall, and vice versa. Depending on the shape and function of the bag, the upper wall can be hinged anywhere along the side panel, and the bag rolled around the upper wall from this region. The additional folds 63 may be oriented at the same angle or within the same range of angles as folds 59, or may be oriented more towards the vertical at an angle ? of between 40? and 80?, more preferably between 50? to 80?, and most preferably around 70? to the upper edge of the side wall.
[0080] Once the bag has been rolled up fully, it may be fastened in the compact configuration as shown in
[0081] The width of the ribs may increase from the end to which the upper wall is coupled via the hinge, usually the nose end, towards the opposite end. This can be seen clearly in
[0082] In its compact or rolled configuration, the bag still receives some protection from at least some of the reinforced panels forming the rib sections, which are generally located at the ends of the flat rolled structure, as can be seen in
[0083] The two pairs of diagonal folds 59 and 63 allow the end walls to be pressed down at least partly due to the fact that the sides of the bag include bendable or softer regions between the diagonal fold and the end of the bag. The soft regions could be replaced with stiffer regions with additional folds to allow the end to be opened out and pressed flat, but this is not necessary since protection is amply provided by the ribs, preferably along with additional reinforcements at both of the nose and tail ends of the bag.
[0084] The specific example of a bag shown in the figure is a surfboard bag, however the protective ribcage structure and the folding mechanism are each clearly applicable to bags having different shapes for carrying different types of equipment. The lower wall may represent the back wall of a rucksack, for example.
[0085] The bag can be scaled down as a skateboard bag, for example, or elongated further as a ski bag. Any shape of bag can be provided with a strengthening rib or two or more strengthening ribs forming a ribcage structure for additional strength, and any shape of bag can be provided with foldable regions to allow the bag to be collapsed into a compact configuration.