Wellbore Adapter Assembly

Abstract

A wellhead adapter assembly is disclosed. A wellbore adapter is designed for connection to a drillstring, with a riser fluidly connected to the wellbore adapter. At least one tubular arm section is rotatably and fluidly connected to the riser. A positioning system is attached to the at least one tubular arm. The positioning system is adapted to maintain the at least one tubular arm in a desired position relative to the riser, despite relative movement between the drillstring and a floating structure such as a drilling rig.

Claims

1. Apparatus, comprising: a wellbore adapter designed for connection to a drillstring; a riser fluidly connected to said wellbore adapter; at least one tubular arm section rotatably and fluidly connected to said riser; and a positioning system attached to said at least one tubular arm, said positioning system adapted to maintain said at least one tubular arm in a desired position relative to said riser.

2. The apparatus of claim 1, wherein said positioning system comprises a fluid cylinder which exerts a desired force on said at least one tubular arm, and extends and retracts as required to maintain said at least one tubular arm in said desired position relative to said riser.

3. The apparatus of claim 2, wherein said positioning system further comprises a control unit which extends and retracts said fluid cylinder in response to detected relative movement between said drillstring and a floating structure.

4. The apparatus of claim 1, wherein said at least one tubular arm section comprises first and second tubular arm sections, wherein said first of said tubular arm sections is rotatably and fluidly connected to said riser and wherein said positioning system is operationally attached to said first tubular arm section; and wherein said second tubular arm section is rotatably and fluidly attached to said first tubular arm section.

5. The apparatus of claim 2, wherein said positioning system comprises a hydraulic cylinder.

6. The apparatus of claim 1, wherein said positioning system comprises a gear system.

7. The apparatus of claim 4, wherein said first tubular arm section comprises a pair of substantially parallel tubular members rotatably and fluidly connected at one end to said riser by a pressure swivel; and wherein said second tubular arm section is connected to a second end of said pair of substantially parallel tubular members by a pressure swivel.

8. The apparatus of claim 7, wherein said wellbore adapter is positioned between said pair of substantially parallel tubular members.

9. The apparatus of claim 8, further comprising a protective cage around at least a portion of said apparatus.

10. The apparatus of claim 1, further comprising a protective cage around at least a portion of said apparatus.

11. A wellbore adapter assembly, comprising: a wellbore adapter designed for connection to a drillstring; a riser fluidly connected to said wellbore adapter; a tubular arm assembly, comprising first and second tubular arm sections, wherein said first of said tubular arm sections is rotatably and fluidly connected to said riser and said second tubular arm section is rotatably and fluidly attached to said first tubular arm section; a positioning system operationally attached to said tubular arm assembly, said positioning system adapted to maintain said tubular arm assembly in a desired position.

12. The wellbore adapter assembly of claim 11, wherein said positioning system comprises a fluid cylinder which exerts a desired force on said at tubular arm assembly, and extends and retracts as required to maintain said tubular arm assembly in said desired position.

13. The wellbore adapter assembly of claim 12, wherein said positioning system further comprises a control unit which extends and retracts said fluid cylinder in response to detected relative movement between said drillstring and a floating structure.

14. The wellbore adapter assembly of claim 11, wherein said positioning system comprises a gear system.

15. The wellbore adapter assembly of claim 12, wherein said positioning system further comprises a control unit which controls said gear system in response to detected relative movement between said drillstring and a floating structure.

16. The wellbore adapter assembly of claim 11, wherein said first tubular arm section comprises a pair of substantially parallel tubular members rotatably and fluidly connected at a first end to said riser; and wherein said second tubular arm section is rotatably and fluidly connected to a second end of said pair of substantially parallel tubular members.

17. The wellbore adapter assembly of claim 16, wherein said wellbore adapter is positioned between said pair of substantially parallel tubular members.

18. The wellbore adapter assembly of claim 11, further comprising a protective cage around at least a portion of the wellbore adapter assembly.

19. The wellbore adapter assembly of claim 11, further comprising one or more latch arms engageable with one or more projections on one or more of said tubular arm sections when said tubular arm assembly is in a retracted position.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

[0011] FIG. 1 is a general environmental view of a typical rig floor area, showing the drillstring positioned in the rotary of a drilling rig and the uppermost drillstring connection (tool joint) positioned above the rig floor, with the wellbore adapter stabbed into and made up with the tool joint. This drawing is to illustrate certain of the elements common to the following described embodiments.

[0012] FIG. 2 is a perspective view of an embodiment of the riser and articulated tubular arm assembly and positioning system of the wellbore adapter assembly embodying the principles of the present invention, comprising multiple articulated tubular arm sections, connected to the riser.

[0013] FIG. 3 shows the apparatus of FIG. 2, in a retracted position.

[0014] FIG. 4 shows the apparatus of FIG. 2, in a first extended position.

[0015] FIG. 5 shows the apparatus of FIG. 2 in a fully extended position.

[0016] FIG. 6 is a cross section of an exemplary balanced pressure swivel, suitable for use in connection with the wellbore adapter assembly.

[0017] FIG. 7 is a perspective view of a variation of the wellbore adapter assembly, with the articulated tubular arm assembly in an extended position.

[0018] FIG. 8 is a side view of the extended position of FIG. 7.

[0019] FIG. 9 is a perspective view of the variation of the assembly of FIG. 7, with the articulated tubular arm assembly in a retracted position.

[0020] FIG. 10 is a side view of the retracted position of FIG. 9.

[0021] FIGS. 11A and 11B show the wellbore adapter assembly with a protective cage.

[0022] FIGS. 12A and 12B show the gear assembly embodiment of the positioning system.

DESCRIPTION OF THE PRESENTLY PREFERRED EMBODIMENT(S)

[0023] While various wellbore adapter assemblies can embody the principles of the present invention, with reference to the drawings some of the presently preferred embodiments can be described.

[0024] Referring to FIGS. 1-5, this embodiment of wellbore adapter assembly 10 comprises a first tubular element or wellbore adapter 20, connector 30, and riser 40. FIG. 1 shows a general environment view of an exemplary setting. Drillstring 200 is positioned, typically in slips in the rotary, on a rig floor with an uppermost connection 220. Wellbore adapter 20 is connected to drillstring 200 by a connector, mated to uppermost connection 220, which may be a threaded connection.

[0025] As can be readily seen in FIGS. 2-5, an articulated tubular arm assembly 50, comprising a plurality of articulated tubular arm sections 52, 54 and 56, are fluidly and rotatably connected to the lowermost end of riser 40, for example by a pressure swivel 60. The tubular arm sections are fluidly and rotatably connected, also for example by pressure swivels 60. In the embodiment of FIGS. 1-5, a first tubular arm section comprises a pair of substantially parallel tubular members 52, 54 extending from riser 40. It is understood that in some embodiments only a single tubular member may be used. The final tubular arm section (that is, last in line from riser 40) is shown as element 56. It is understood that any number of tubular arm sections may be used.

[0026] Wellbore adapter assembly 10 comprises a positioning system generally denoted as 100, which in one embodiment comprises a fluid cylinder 70, which may be hydraulic, pneumatic, electric or some combination thereof, which exerts a desired force on articulated tubular arm assembly 50, and extends and retracts as required to maintain the tubular arm sections 52, 54, and 56 in a desired position, in particular relative to riser 40 (or some other desired datum). In the pictured embodiment, fluid cylinder 70 extends between riser 40 and arm sections 52, 54, which permits on articulated tubular arm assembly 50 to be retracted (forming a relatively compact package with the other elements of wellbore adapter assembly 10), as seen in FIG. 3, and extended as desired as shown in FIGS. 2, 4 and 5. It is understood that the final articulated tubular arm section 56, the end of which can be positioned at a convenient working height above the rig floor, is connected to the pressurized lines, which may be pipe or hose, without the need for personnel to be lifted to an elevated position, etc. Pump system 300 is fluidly connected to riser 40 by pressured lines and articulated tubular arm assembly 50. Fluid flowpath is shown in FIG. 1 by the arrows.

[0027] Positioning system 100, for example comprising fluid cylinder 70, can be used as a motion compensator to account for relative movement between the rig and the drillstring. It is understood that a plurality of fluid cylinders 70 may be used. In some embodiments, positioning system 100 is passive, in that fluid cylinder 70 exerts a substantially fixed force on tubular arm sections 52, 54 and 56. In other embodiments, wellbore adapter assembly 10, namely positioning system 100 comprises a control unit 150, shown in schematical form in the figures. Control unit 150 comprises sensors, detectors, electrical components, fluid pumps and controls, etc. and any other components necessary to extend and retract fluid cylinder 70 in response to detected data and information, for example relative movement between the drillstring and the floating structure, for example a drilling rig.

[0028] FIG. 2 is a perspective view of elements of wellbore adapter assembly 10, with the tubular arm sections 52, 54 and 56 in a first, partially extended position. FIG. 3 shows tubular arm sections 52, 54 and 56 in a retracted position. It is understood that wellbore adapter assembly 10 comprising the plurality of arm sections 52, 54 and 56, in this retracted position, may be assembled in a shore location, then sent to a work site in this retracted, relatively compact position, for assembly to the drillstring. Certain elements are omitted from FIG. 3 for clarity. FIG. 4 is a side view of the apparatus, in the position shown in FIG. 2. FIG. 5 shows the apparatus in a fully extended position.

[0029] In certain embodiments, certain of the tubular arm sections comprise two parallel tubulars, for example arm sections 52, 54. The tubular arm sections may be connected by pressure balanced swivels or non-pressure balanced swivels. Two parallel tubulars, for example 52, 54, may be especially, although not exclusively suitable for, the use of pressure balanced swivels. FIG. 6 is a cross section view of one embodiment of a suitable pressure balanced swivel 60 (as can be seen in FIGS. 2-12B). It is understood that various designs of pressure balanced swivels may be used in the apparatus; fundamentally, pressure balanced swivels provide a means to balance forces arising from pressures within the swivel, while permitting rotation under pressure. As noted above, it is further understood that any form of swivel which fluidly and rotatably connects the tubular arm sections may be used, whether pressure balanced or non-pressure balanced.

[0030] A variation of the wellbore adapter assembly 10 is shown in FIGS. 7-10. This variation comprises a plurality of articulated arm sections, namely 52, 54, and 56, as in the previously shown variation. Preferably, the pair of arm sections 52, 54 extend from riser 40, positioned on one side of first tubular section or wellbore adapter 20; around first tubular section or wellbore adapter 20 (that is, one of the pair of parallel tubulars passing on each side of wellbore adapter 20, so that the pair of parallel tubulars 52, 54 straddle wellbore adapter 20), then the pair of parallel tubular members 53, 54 joining with a pressure balanced swivel 60 on the other side of wellbore adapter 20—namely the side opposite riser 40. Said another way, in this embodiment, wellbore adapter 20 is positioned between the pair of parallel tubulars 53, 54. Preferably, a pair of fluid cylinders 70 are provided, one attached to each of arm sections 52, 54. Pressure balanced swivels 60 are used as in the previous variation. This variation provides for a more compact arrangement of articulated tubular arm assembly 50.

[0031] FIG. 7 is a perspective view of wellbore adapter assembly 10, with articulated tubular arm assembly 50 in an extended position. FIG. 8 is a side view of wellbore adapter assembly 10 in the position shown in FIG. 7. FIG. 9 is a perspective view of wellbore adapter assembly 10, with articulated tubular arm assembly 50 in a retracted position. FIG. 10 is a side view of wellbore adapter assembly 10 in the position shown in FIG. 9.

[0032] As can be seen in FIGS. 77-10, 12A and 12B, a latch may be provided to securely hold wellbore adapter assembly in a collapsed position, as shown in FIGS. 9 and 10, comprising one or more latch arms 110 which engage projections 112 on one of the tubular arm sections, for example arm sections 52 and 54.

[0033] As shown in FIGS. 11A and 11B, a protective cage 160 may be provided around at least a portion of wellbore adapter assembly 10.

[0034] In another embodiment, FIGS. 12A and 12B, positioning system 100 comprises a gear system 102. In this embodiment, a plurality of gears are controlled by control system 150, and rotate as desired to maintain tubular arm section assembly in a desired position.

CONCLUSION

[0035] While the preceding description contains many specificities, it is to be understood that same are presented only to describe some of the presently preferred embodiments of the invention, and not by way of limitation. Changes can be made to various aspects of the invention, without departing from the scope thereof.

[0036] Therefore, the scope of the invention is to be determined not by the illustrative examples set forth above, but by the appended claims and their legal equivalents.