Method and device for the treatment of a product web
11549215 · 2023-01-10
Assignee
Inventors
- Manfred Scharfenberg (Krefeld, DE)
- Franz-Josef Kohnen (Toenisvorst, DE)
- Andreas Lukas (Sonsbeck, DE)
- Andre Huennekens (Straelen, DE)
Cpc classification
B29C59/04
PERFORMING OPERATIONS; TRANSPORTING
D21G1/002
TEXTILES; PAPER
D21G1/0293
TEXTILES; PAPER
International classification
Abstract
A method for a treatment of a product web which is transported in an advance direction includes guiding the product web through a treatment gap which is formed by a first treatment roll being arranged in a first working position and a contour tool, providing a second roll, moving the second roll into a second working position in which the second roll forms a second treatment gap with the counter tool, and moving the first treatment roll into a first parked position in which the first treatment roll does not form a treatment gap with the counter tool.
Claims
1. A method for a treatment of a product web which is transported in an advance direction, the method comprising: guiding the product web through a first treatment gap which is formed by a first treatment roll being arranged in a first working position and a counter tool; providing a second roll, the second roll being a second treatment roll; moving the second roll into a second working position in which the second roll forms a second treatment gap with the counter tool; moving the first treatment roll into a first parked position in which the first treatment roll does not form the first treatment gap with the counter tool; and guiding the product web through the second treatment gap while the second treatment roll is in the second working position, wherein, the second working position is always arranged at a distance from the first working position so as to avoid a collision between the first treatment roll and the second treatment roll, or between a mounting of the first treatment roll and a mounting of the second treatment roll, when the first treatment gap and the second treatment gap exist simultaneously, the first working position and the second working position overlap when either the first treatment gap or the second treatment gap solely exists, and the mounting of the first treatment roll and the mounting of the second treatment roll are independent of each other.
2. The method as recited in claim 1, wherein the product web comprises at least one of a non-woven fabric, a textile, a plastics material, and paper.
3. The method as recited in claim 1, wherein the treatment comprises a thermal treatment of the product web.
4. The method as recited in claim 3, wherein the thermal treatment comprises a thermal solidification of the product web which comprises the non-woven fabric.
5. The method as recited in claim 3, wherein the thermal treatment of the product web comprises: depositing filaments of a thermoplastic material on an upper face of a circulating filter belt; and transporting the filaments deposited to the treatment gap.
6. The method as recited in claim 1, wherein the counter tool is provided as a counter roll.
7. A method for a treatment of a product web which is transported in an advance direction, the method comprising: guiding the product web through a first treatment gap which is formed by a first treatment roll being arranged in a first working position and a counter tool; providing a second roll, the second roll being an auxiliary roll; moving the second roll into a second working position in which the second roll forms a second treatment gap with the counter tool so that the first treatment gap and the second treatment gap exist simultaneously; and moving the first treatment roll into a first parked position in which the first treatment roll does not form the first treatment gap with the counter tool, wherein, the auxiliary roll allows the product web to advance during a time required to bring the first treatment roll into the first parked position and to bring a second treatment roll into a working position so as to form a third treatment gap with the counter tool, and the treatment of the product web is continued when performing the method.
8. The method as recited in claim 7, wherein the product web comprises at least one of a non-woven fabric, a textile, a plastics material, and paper.
9. The method as recited in claim 7, wherein the treatment comprises a thermal treatment of the product web.
10. The method as recited in claim 9, wherein the thermal treatment comprises a thermal solidification of the product web which comprises the non-woven fabric.
11. The method as recited in claim 9, wherein the thermal treatment of the product web comprises: depositing filaments of a thermoplastic material on an upper face of a circulating filter belt; and transporting the filaments deposited to the treatment gap.
12. The method as recited in claim 7, wherein the counter tool is provided as a counter roll.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is described in greater detail below on the basis of embodiments and of the drawings in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
DETAILED DESCRIPTION
(23) In the method according to the present invention, to replace a treatment roll used in carrying out the method, also referred to hereinafter as the “first treatment roll”, the following steps are carried out: A second roll is provided, for example, in a parked position, while the first treatment roll is located in the first working position thereof and while the product web is transported in the advance direction and through the roll gap formed between the first treatment roll and the counter tool. The second roll is displaced into a second working position, in which it forms a second processing gap together with the counter tool, i.e., while the first roll also forms a first processing gap together with the counter tool. In other words, the method according to the present invention provides that the product web passes through two roll gaps during this method step, i.e., one formed between the first treatment roll and the counter tool and one formed between the second roll and the counter tool. The line loads in the two roll gaps can, for example, be reduced, for example, to 100 N/mm or even lower, for example, to 50 N/mm. It is thereby important that it is entirely within the scope of the method step for the first treatment roll to be displaced relative to the counter tool, as long as a processing gap formed together with the counter tool is maintained. Although also desirable, it is not required for the treatment parameters prevailing in the first processing gap, such as line load, line load distribution, temperature, etc., to remain unchanged during this method step, as long an interruption to the method, for example, due to tearing or due to formation of a roll winding as a result of the product web adhering to a roll, is prevented. While the second roll forms a second processing gap together with the counter tool, in the method according to the present invention, the first treatment roll is displaced into a first parked position in which it does not form a processing gap with the counter tool.
(24) In an embodiment of the method according to the present invention, a second treatment roll is used for the second roll. A “second treatment roll” means a roll via which the treatment of the product web is continued without interruption, and in particular without the parameters with which the spinning beams are operated necessarily having to be changed—whether with the aim of maintaining an unchanged treatment result or of modifying the treatment result in a targeted manner, for example, by substituting a second treatment roll with engraving and/or temperature changed from the first. The method step of continuing the treatment method using the second treatment roll also comprises the second roll being displaced, while maintaining the formation of a second treatment gap, at least approximately into the position corresponding to the working position of the first treatment roll, after the latter has been displaced into the parked position thereof. In this context, the working positions may deviate at least far enough from one another that they would not be possible with both upper rolls simultaneously because the rolls or the mountings thereof would then collide.
(25) In an embodiment of the method according to the present invention, the second roll is an auxiliary roll. The term “auxiliary roll” means a roll with which a continuation of the treatment method is not possible while maintaining the other method parameters such as transport speed, line load in the treatment gap, temperature of the treatment roll, but under the effect of the auxiliary roll on the product web, solidification thereof is brought about that makes further transport possible, if required at a reduced speed while avoiding tearing or other events that interrupt the treatment method. The treatment of the product web using the auxiliary roll in this case can, for example, be continued until the first treatment roll is displaced into the parked position thereof and has been replaced with a replacement treatment roll into a second working position. The first and second working positions may deviate at least far enough from one another that they would not be possible with both upper rolls simultaneously because the rolls or the mountings thereof would then collide. The auxiliary roll is subsequently, for example, displaced into a second parked position, from which it can be brought into the second working position again for a fresh change in the first treatment roll.
(26) The method according to the present invention is in particular suitable for the treatment of product webs that comprise non-woven fabric, textile, plastics material and/or paper.
(27) The method according to the present invention is most particularly suitable for the thermal treatment of the product web, in particular for thermal solidification of a product web comprising non-woven fabric.
(28) To carry out the method according to the present invention, any counter tools may in principle be used that are suitable for forming a treatment gap for the product web together with a treatment roll. The counter tool can, for example, be provided in the form of a counter roll, in particular as a controllable-deflection counter roll.
(29) The device according to the present invention, which is suitable for carrying out the method according to the present invention, comprises a first treatment roll, which can be brought into a first working position to form a first processing gap together with a counter tool, and a second roll, which can simultaneously be brought into a second working position to form a second processing gap together with the counter tool, the first and second working position not corresponding.
(30) The device according to the present invention can, for example, be formed so that the first treatment roll is displaceable between the first working position and a first parked position. It does not form a treatment gap together with the counter tool in the parked position, and can, for example, be manipulable in said position.
(31) In an embodiment of the device according to the present invention, the second roll can, for example, be formed as a second treatment roll, which is distinguished by the features and properties described above. So as to be usable for forming a second treatment gap while the first treatment roll also forms a treatment gap together with the counter tool, the device can, for example, be formed so that the first treatment roll is displaceable into an intermediate position while maintaining the formation of a treatment gap. The device according to the present invention can, for example, be formed so that the second roll formed as a second treatment roll is also displaceable into a second intermediate position that forms a treatment gap together with the counter tool, from which position it can, for example, be displaceable, while maintaining the processing gap, into a second position, the location of which relative to the counter tool may approximately correspond to the relative position of the first treatment roll in the first working position. In this context, the working positions can deviate far enough from one another that they would not be possible with both upper rolls simultaneously because the rolls or the mountings thereof would then collide. The counter tool can, for example, be arranged displaceably in the vertical direction.
(32) In an embodiment of the device according to the present invention, the second roll can, for example, be an auxiliary roll that can, for example, be displaceable into a position forming a treatment gap with the counter tool, while the first treatment roll is located in the first working position thereof. The auxiliary roll can, for example, remain in this position, while the first treatment roll can be displaced from the first working position into the first parked position and back. A second treatment roll is otherwise displaced into a second working position in which it forms a working gap together with the counter tool, it being possible for the second working position to correspond to the first working position. The working positions may in turn also deviate far enough from one another that they would not be possible with both upper rolls simultaneously because the rolls or the mountings thereof would then collide.
(33) The present invention is described in greater detail below under reference to the drawings.
(34) The device 100, shown purely schematically in
(35) Downstream of each deposition region 8 as viewed from the advance direction V, a pre-compaction roll pair 11 comprising two rolls 9, 10 is provided. The two rolls 9, 10 form between them a pre-compaction roll gap 12, which pre-compacts the filaments 1, which are deposited loose on the filter belt 7 previously in terms of the advance direction V, into a still unsolidified product web.
(36) In the embodiment shown in
(37) Lying on the surface O of the circulating filer belt 7, the two-layer filament layer 14 is handed over, in the region of the deflection roll 3 furthest upstream in the advance direction V, to a thermal bonding roll gap 15, which is formed between a treatment roll 16 and a counter tool 17. In the embodiment shown in the drawing of the device 100, the treatment roll 16 is formed by a heated, engraved roll and the counter tool 17 is formed by a smooth roll. It will be appreciated that, depending on the desired treatment result and depending on conditions specified by the filaments used, differently formed treatment rolls and counter tools may also be used. Merely by way of example, it is noted that an engraved roll, for example, heated in addition or alternatively to the treatment roll 16, may also be used as a counter tool. The treatment roll and/or the counter tool, if formed as a roll, may also be provided with or coupled to rotational drives.
(38) The product web W is thermally solidified in the thermal bonding roll gap 15.
(39) Downstream from the thermal bonding roll gap 15 in the advance direction V of the product web W, the product web W circulates around two cooling rolls 18, 19 so that each face of the product web W contacts a surface of one of the two cooling rolls 18, 19.
(40) After passing the cooling rolls 18, 19, the product roll W is optionally, depending on the desired end product, subjected to further treatment steps, such as post-treatments, subsequent drying, and final winding. These further treatment steps are not shown in
(41) In practice, there is regularly a need to replace the treatment roll 16, for example, to replace the treatment roll 16 when a wear limit is reached with a treatment roll that is new in this regard, and/or so as to make a replacement with a differently configured and/or differently temperature-controlled treatment roll to change the treatment result.
(42) For this type of replacement of a treatment roll 16, for example, the calender 200 is suitable, which is shown in
(43) Calender 200 comprises a frame 20, in which a first treatment roll 16′, a second treatment roll 16″ and a counter tool 17 formed as a counter roll 17′ are arranged. In this context, the counter roll 17′ is mounted on a slide 21, which can be displaced in the frame using a displacement device 22, for example, in the vertical direction as shown in
(44) The first treatment roll 16′ is mounted on a mounting, for example, a first pivot lever 23, which can be pivoted relative to the frame 20 via a pivot axle 24. The first pivot lever 23 has a pivot drive 25 therefor. The first pivot lever 23 is formed as a two-armed lever. The first treatment roll 16′ is mounted on one side of the pivot axle 24. The pivot drive 25 acts on the other side of the pivot axle 24.
(45) In the operating state shown in
(46) In a corresponding manner, the second treatment roll 16″ is mounted on a mounting, for example, a second pivot lever 27, which is mounted on a frame 20 so as to be pivotable about a pivot axle 28 via a pivot drive 29. In the operating state shown in
(47) In a first embodiment of the calender, the pivot drives 25, 29 may be equipped with spindle lifting gears via which the position of the associated pivot lever 23, 27, and thus of the associated treatment roll 16′, 16″, is specified. The displacement device 22 may in this case in particular be formed as a hydraulically actuable lifting cylinder. The line load in the treatment gap can thus be influenced by varying the hydraulic pressure.
(48) In a second embodiment of the calender, the pivot drives are provided with hydraulically actuable cylinders and the displacement device 22 is provided with a spindle lifting gear. Since the position of the counter roll is thus specified, the line load in the treatment gap can be influenced by varying the hydraulic pressure in the cylinder.
(49) As can be seen in
(50) As can also be seen in
(51) In this context, the parameters of the second treatment gap 30, such as line load, line load distribution and temperature, are selected so that the transport of the product web in the advance direction V can be continued under the action of this second treatment gap 30, whether at an unchanged or at a reduced advance speed.
(52) As is apparent from
(53) The method for the treatment of a product web that can be carried out using the calender 200 is further explained by
(54)
(55) To provide replacement of the first treatment roll 16′, a free space is initially created by displacing the filter belt 7 onwards from the treatment gap 26, to the left in the embodiment shown in
(56) Subsequently, as shown in
(57) Throughout this roll change process, the transport of the product web W in the advance direction V is continued, whether at an unchanged or at a reduced advance speed.
(58) As explained by
(59) As is shown by way of
(60) A further embodiment of the method according to the present invention for the treatment of a product web is now explained via
(61) In this embodiment, as is shown in
(62) Unlike in the embodiment of the method according to the present invention shown in
(63) The operating state after the treatment gap 26 is opened is shown in
(64) Only a single treatment roll 16′ or more than two treatment rolls 16′, 16″ may also alternatively be provided, and these may be replaced by a replacement roll in the parked position.
(65) In this embodiment of the method according to the present invention, because of the use of an auxiliary roll 31 to form an auxiliary treatment gap 32, neither the counter tool 17 nor the filter belt 7 must be displaced during a change of the first and second treatment rolls 16′, 16″.
(66) For carrying out the method shown in
(67) In the embodiments of the method according to the present invention described above, it is also advantageous that, in the case of a heated counter tool, presently a heated counter roll 17′, heat emission at the counter roll is not interrupted. As a result, the temperature difference between the roll interior and roll exterior temperature, which difference is proportional to the heat throughput, does not lead to an increase in the roll exterior temperature during the roll change. The thermally steady state is thus disrupted much less (including at the calender), at least at the counter roll.
(68) The present invention is not limited to embodiments described herein; reference should be had to the appended claims.
LIST OF REFERENCE NUMERALS
(69) 100 Device
(70) 200, 300, 400 Calender
(71) 1 Filaments
(72) 2 Spinning beam
(73) 3 Deflection roll
(74) 4 Deflection roll
(75) 5 Deflection roll
(76) 6 Deflection roll
(77) 7 Filter belt
(78) 8 Deposition region
(79) 9 Roll
(80) 10 Roll
(81) 11 Pre-compaction roll pair
(82) 12 Pre-compaction roll gap
(83) 13 Filament layer
(84) 14 Two-layer filament layer
(85) 15 Thermal bonding roll gap
(86) 16 Treatment roll
(87) 16′ First treatment roll
(88) 16″ Second treatment roll
(89) 16′″ Third treatment roll
(90) 16″″ Fourth treatment roll
(91) 17 Counter tool
(92) 17′ Counter roll
(93) 18 Cooling roll
(94) 19 Cooling roll
(95) 20 Frame
(96) 21 Slide
(97) 22 Displacement device
(98) 23 First pivot lever
(99) 24 Pivot axle
(100) 25 Pivot drive
(101) 26 Treatment gap
(102) 27 Second pivot lever
(103) 28 Pivot axle
(104) 29 Pivot drive
(105) 30 Treatment gap
(106) 31 Auxiliary roll
(107) 32 Auxiliary treatment gap
(108) 33 Revolver magazine
(109) L Airstream
(110) O Upper face
(111) R Revolver axis
(112) S Path
(113) V Advance direction
(114) W Product web