Prosthesis or orthosis
11963892 ยท 2024-04-23
Assignee
Inventors
Cpc classification
A61F2002/5007
HUMAN NECESSITIES
A61F2002/503
HUMAN NECESSITIES
A61F2002/6836
HUMAN NECESSITIES
A61F2002/5038
HUMAN NECESSITIES
A61F2002/5021
HUMAN NECESSITIES
A61F2002/5073
HUMAN NECESSITIES
A61F2002/701
HUMAN NECESSITIES
International classification
Abstract
A prosthesis or orthosis for a joint, such as an ankle, which includes a first body, a second body, and an articulated joint between the first and second bodies, the articulated joint allowing the rotation of the first and second bodies with respect to one another around a joint rotation axis. It further includes a locking mechanism configured to selectively lock the rotation between the first and second bodies in one direction, when it is in a locked configuration, and a transmission mechanism such that a rotation of the joint rotation axis generates a movement of a lockable part of the locking mechanism. The axis of the movement of the lockable part is shifted relative to the joint rotation axis and the transmission mechanism includes a reducer configured to reduce effort to lock the rotation of the first body with respect to the second body.
Claims
1. A prosthesis or an orthosis for a joint, comprising: a first body, a second body, an articulated joint between the first and second bodies, the articulated joint allowing the rotation of the first and second bodies with respect to one another around a joint rotation axis, a locking mechanism configured to selectively lock the rotation between the first and second bodies in one direction, when it is in a locked configuration, a transmission mechanism between the joint rotation axis and a lockable part of the locking mechanism, such that a rotation of the joint rotation axis generates a movement of the lockable part, the axis of the movement of the lockable part being shifted relative to the joint rotation axis, wherein the transmission mechanism is configured to transfer load between the joint rotation axis and the lockable part of the locking mechanism, and comprises a reducer configured to reduce effort to lock the rotation of the first body with respect to the second body, wherein the reducer includes a hoist comprising at least one pulley and one rope, the pulley or pulleys being linked to the joint rotation axis, the rope being linked to the pulley or pulleys and to an anchoring part fixed to the second body while being attached to the lockable part of the locking mechanism, and said prosthesis or orthosis for a joint having a plane of symmetry orthogonal to the joint rotation axis, wherein the reducer includes: two pulleys positioned on both sides of the plane of symmetry, each pulley being linked to the joint rotation axis, and one rope, which passes around the two pulleys and around an anchoring part fixed to the second body, while being attached at its ends, on both sides of the plane of symmetry, to the lockable part of the locking mechanism.
2. The prosthesis or orthosis according to claim 1, wherein the locking mechanism is a rotating locking mechanism having a rotation axis, and the rotation axis of the or each pulley is shifted relative to the joint rotation axis by a distance (l.sub.c) such that the ratio of said distance (l.sub.c) to a diameter (d.sub.l) of the rotation axis of the locking mechanism is higher than 8.
3. The prosthesis or orthosis according to claim 1, wherein the reducer has a reduction capacity such that the ratio of a torque (T) at the joint rotation axis to a torque (t.sub.l) at a rotation axis of the locking mechanism is higher than 20.
4. The prosthesis or orthosis according to claim 1, wherein the lockable part of the locking mechanism comprises a ratchet wheel mounted on a rotation axis of the locking mechanism, the locking mechanism further comprising a locker configured to move to a locking position and engage with the ratchet wheel upon application of power to an actuator for actuating movement of the locker.
5. The prosthesis or orthosis according to claim 1, wherein the lockable part of the locking mechanism comprises a ratchet wheel mounted on a rotation axis of the locking mechanism, the locking mechanism further comprising a locker configured to move to a locking position and engage with the ratchet wheel upon application of power to an actuator for actuating movement of the locker; and wherein the ratchet wheel and the locker have complementary teeth which, when engaged and in the absence of power applied to the actuator, are configured to prevent unlocking when load is applied to the rotation axis of the locking mechanism in a given direction (D.sub.1) and to allow self-unlocking in the absence of load applied to the rotation axis of the locking mechanism in said given direction (D.sub.1).
6. The prosthesis or orthosis according to claim 5, wherein the rotating locking mechanism has a rotation axis parallel to the joint rotation axis.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) Features and advantages of the invention will become apparent from the following description of embodiments of an ankle prosthesis and a method for controlling the ankle prosthesis according to the invention, this description being given merely by way of example and with reference to the appended drawings in which:
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DETAILED DESCRIPTION
(16) Biomechanical walking data provide useful guidelines for the design of ankle prostheses. As illustrated in
(17) From left to right in
(18) The next stage II, called the stage of dorsiflexion, is the stage during which the lower leg is brought forward, i.e. the lower leg is turned towards the foot which is still on the ground, until maximum dorsiflexion MD. During this stage II, the walking person is again supplying energy, which is stored in the muscles and tendons, and the body is decelerated.
(19) The next stage III is the stage during which the foot is pushed-off and is leaving the ground. In this stage III, the energy stored in the muscles during stage II is converted to motion energy by pushing off with the toe, until toe off TO, and the body is accelerated.
(20) The last stage IV, corresponding to the swing phase, is the stage during which the foot is rotated around the ankle in order to bring the foot back in its original position at heel strike HS. During the swing phase, the foot is not in contact with the ground and almost no energy is required to rotate the foot.
(21) As it can be seen in
(22) In order to capture this torque vs. joint angle profile, the invention proposes an ankle prosthesis or orthosis including an adaptive unidirectional parallel spring with two alternating stiffnesses, i.e. high and zero stiffness, coupled to a mechanism providing the net energy production, so as to reproduce the whole trajectory with minimum motor torque. In order to take advantage of the full elastic response of the joint, the parallel spring is configured to engage at the maximum plantarflexion angle following heel strike during the stance phase. Moreover, the engagement is prevented during the swing phase, so that no undesirable torque is generated during the swing phase.
(23) More specifically, in the first illustrative embodiment shown in
(24) The prosthesis 1 as shown in
(25) The first body 2 is intended to be linked to a lower leg part of a person. To this end, the first body 2 has an elongated shape with its longitudinal axis substantially perpendicular to the joint rotation axis 10. The second body 3 is intended to play the role of a foot and is executed substantially in the shape of a foot. In particular, the second body 3 has a flat elongated plate, forming the sole of the foot shape, which defines a heel part 31 at its rear longitudinal end and a toe part 32 at its front longitudinal end.
(26) The prosthesis 1 has a plane of symmetry P and comprises two elongated compliant levers 8 which are mounted so as to rotate with the joint rotation axis 10. The first body 2 is attached to a first end of the compliant levers 8 by means of a support 20. The prosthesis 1 also comprises a locking mechanism 5 which, in this example, is a rotating locking mechanism having a rotation axis 15 parallel to the joint rotation axis 10. For each of the two compliant levers 8, the second end of the lever opposite from the first end is linked to the locking mechanism 5 by means of a hoist system 12 involving the rotation axis 15. The hoist system 12 passes around an anchoring part 11 fixed to the second body 3 by means of a support 30.
(27) The locking mechanism 5 is configured to selectively lock the rotation between the first body 2 and the second body 3 in one direction, when it is in a locked configuration. The locking mechanism 5 comprises a ratchet wheel 7 mounted so as to rotate with the rotation axis 15 of the locking mechanism, and a locker 9 configured to move to a locking position and engage with the ratchet wheel 7 upon application of power to an actuator 6 for actuating the movement of the locker 9.
(28) The movement of the ratchet wheel 7 and the rotation axis 15 is linked to the movement of the joint rotation axis 10 by means of a transmission mechanism including the two compliant levers 8 and the hoist system 12. The combination of the locking mechanism 5 and the transmission mechanism including the two compliant levers 8 and the hoist system 12 forms a lockable parallel spring (LPS) system 50. The transmission mechanism is designed so as to transfer load between the joint rotation axis 10 and the rotation axis 15 with high reduction capacity. As clearly visible in
(29) The hoist system 12 includes two pulleys 13 positioned on both sides of the plane of symmetry P, each pulley 13 being attached to the second end of one of the compliant levers 8. The hoist system 12 also includes one rigid aramid rope 14, which passes around the two pulleys 13 and around the anchoring part 11 fixed to the second body 3, while being attached at its two ends, on both sides of the plane of symmetry P, to the ends of the rotation axis 15 of the locking mechanism. The single rope 14 passing around the two pulleys 13 makes it possible to equalize the force in both compliant levers 8.
(30) In this first embodiment, the reduction capacity of the transmission mechanism is such that the locking torque t.sub.i at the rotation axis 15 of the locking mechanism is 33 times smaller than the torque T at the joint rotation axis 10. A reduction stage of 0.5 is obtained thanks to the hoist system 12 having the two pulleys 13, the force F.sub.r on the rotation axis 15 of the locking mechanism being half of the total force F.sub.p applied to the pulleys 13. A further reduction stage is obtained thanks to the ratio of the diameter d.sub.l=6 mm of the rotation axis 15 of the locking mechanism to the distance l.sub.c=5 cm between the axis of rotation 16 of each pulley 13 and the joint rotation axis 10.
(31) The rotation axis 15 of the locking mechanism is preloaded with a spiral spring tightening the rope 14 at all times with constant force. In order to secure the rope 14 on the rotation axis 15 of the locking mechanism, the rope 14 is wound around the rotation axis 15 and terminated with a knot 17 passing through the axis. In an advantageous manner, the rope 14 is wound around the rotation axis 15 of the locking mechanism with a number n of turns selected according to a desired holding force at the rotation axis 15 of the locking mechanism, as determined by the Capstan law.
(32) According to the Capstan law, an exponential relationship exists between the holding force and the number of turns being wound. The force F.sub.k required at the extremity of the knot 17 can be computed as a function of the minimum number n of turns around the rotation axis 15 and the maximum rope tension F.sub.r in each compliant lever 8, i.e.:
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(34) By taking the friction coefficient between aluminum and aramid ?=0.4, n=3, and a joint torque T=80 Nm, the values obtained are F.sub.r=400 N and F.sub.k=0.2 N, i.e. a very low holding force as compared to the one being sustained in the rope 14.
(35) The actuator 6 of the locking mechanism 5 is a spring-loaded electromagnet configured in such a way that the locker 9 is not engaged with the ratchet wheel 7 if the actuator 6 is unpowered. As visible in
(36) In this embodiment, the ratchet wheel 7 is provided with 36 teeth and the locker 9 is provided with 6 teeth, resulting in high strength and high locking resolution of the locking mechanism 5. With the ratchet wheel 7 having 36 teeth, the locking discretization at the locking mechanism 5 is 10?, which is reduced to 0.3? at the joint rotation axis 10 due to the reduction capacity of the transmission mechanism. Thus, thanks to the reduction capacity, the backlash perceived at the articulated joint has negligible impact on the prosthesis behavior.
(37) The ratchet wheel 7 and the locker 9 have complementary teeth which, when engaged and in the absence of power applied to the actuator 6, are configured to prevent unlocking when load is applied to the rotation axis 15 of the locking mechanism in a given direction as shown by the arrow D.sub.1 in
(38) As shown in
(39) Additionally, the morphology of the teeth of the ratchet wheel 7 and the locker 9 allows rotation of the rotation axis 15 of the locking mechanism even in the locking position of the locker 9. Then, locking does not have to be triggered with very accurate timing. In particular, the actuator 6 can be energized at the beginning of the stance phase with the mechanism effectively engaging at the angle of maximum plantarflexion MP. The stroke required for the locking is equal to the teeth height, which in this example is 3 mm, allowing locking in about 30 ms.
(40) The prosthesis 1 is advantageously equipped with a control module configured to apply power to the actuator 6 between heel strike HS and the angle of maximum plantarflexion MP during the stance phase of the gait cycle, for a duration of less than 50 ms. In this way, the actuator 6 is powered with only about 3% to 5% of the energy required by an ankle stride. The locking mechanism 5 then remains in the locked configuration as long as a load is applied to the rotation axis 15 of the locking mechanism in said given direction D.sub.1, involving no power consumption, and it automatically unlocks itself when the load is removed in said given direction D.sub.1.
(41) The compliant levers 8 of the prosthesis 1 are each arranged between the articulated joint 10 and a pulley 13 of the hoist system. Each compliant lever 8 is embedded directly in the structure of the prosthesis 1, providing the required parallel elasticity and removing the need for an external steel spring. It is thus possible to reduce the number of parts, weight and complexity of the prosthesis. In this specific embodiment, the material of each compliant lever 8 is a composite of a low-density nylon matrix and continuous carbon fibers obtained by fused deposition modeling (FDM). The fibers and the polymer core are arranged in a sandwich configuration minimizing the weight.
(42) Of course, other composite materials may be used for the compliant levers. In particular, examples of appropriate materials for the polymer matrix comprise aliphatic polyamides (nylon), acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), high-impact polystyrene (HIPS), thermoplastic polyurethane (TPU), etc. Examples of appropriate materials for the fiber reinforcement comprise carbon fibers, Kevlar fibers, glass fibers, etc.
(43) In an advantageous manner, the stiffness of such composite compliant levers 8 including a polymer core and a fiber shell can be estimated using a material model, in particular a simplified material model. By doing so, it is possible to precisely tune the elastic properties of each compliant lever 8 in order to match the stiffness required by the dynamical behavior of a given articulated joint. Topology optimization may also be conducted to further decrease the weight of the compliant levers 8. The stiffness prediction offers the possibility to adapt the structure of the prosthesis specifically for a given subject. Thanks to the use of manufacturing methods such as fused deposition modeling (FDM), or any other appropriate 3D printing method, it is possible to produce for each subject a specifically adjusted compliant lever matching his/her morphology.
(44) As shown in
(45) In the second embodiment shown in
(46) The prosthesis 101 has a plane of symmetry P and comprises two elongated levers 108 which are mounted so as to rotate with the joint rotation axis 110. The first body 102 is attached to a first end of the levers 108. In this second embodiment, each lever 108 is made of a rigid material based on polyamid. The prosthesis 101 also comprises a locking mechanism 105 which, in this example, is a rotating locking mechanism having a rotation axis 115 parallel to the joint rotation axis 110. For each of the two levers 108, the second end of the lever opposite from the first end is linked to the locking mechanism 105 by means of a hoist system 112 involving the rotation axis 115 and including an elastic rope 114, e.g. made of nylon. The hoist system 112 includes an anchoring part 111 fixed to the second body 103. The combination of the locking mechanism 105 and the transmission mechanism including the two rigid levers 108 and the hoist 112 with elastic rope 114 forms a lockable parallel spring (LPS) system 150.
(47) In this second embodiment, the design of the lockable parallel spring (LPS) system 150, which is clearly visible in the schematic view of
(48) As depicted in
(49) In this second embodiment, on each side of the plane of symmetry P, the hoist system 112 includes two pulleys 113, 113 comprising a shank lever pulley 113, attached to the second end of the corresponding lever 108, and a foot heel pulley 113. The hoist system 112 also includes the elastic nylon rope 114, which passes around the shank lever pulley 113 and the foot heel pulley 113 on each side of the plane of symmetry P, and around the anchoring part 111 fixed to the second body 103, while being attached at its two ends, on both sides of the plane of symmetry P, to the ends of the rotation axis 115 of the locking mechanism. In an advantageous manner, the position of the anchoring part 111 can be adjusted along the plantar region. As such, the desired stiffness of the mechanism can be finely adjusted. Indeed, for a given load, the elastic rope 114 will deform as a function of its length. Changing the length then changes the rendered stiffness of the elastic rope 114. This principle is used to adjust the desired stiffness to the user's weight and preference.
(50) The reduction capacity of the transmission mechanism in the second embodiment is such that the locking torque t.sub.l at the rotation axis 115 of the locking mechanism is 33 times smaller than the torque T at the joint rotation axis 110. A reduction stage of 0.5 is obtained thanks to the hoist system 112, the force F.sub.r on the rotation axis 115 of the locking mechanism being half of the total force F.sub.p applied to the pulleys 113, 113. A further reduction stage is obtained thanks to the ratio of the diameter d.sub.l=6 mm of the rotation axis 115 of the locking mechanism to the distance l.sub.c=5 cm between the axis of rotation 116 of the shank lever pulley 113 and the joint rotation axis 110. The small diameter of the rotation axis 115 in combination with the hoist configuration generates a large reduction ratio, such that the locking mechanism 105 can be designed small and lightweight. The large reduction ratio also minimizes the impact of the discretized locking positions due to the teeth of the ratchet wheel 107 and the locker 109 of the locking mechanism. In particular, with the ratchet wheel 107 having 36 teeth, the locking discretization at the locking mechanism 105 is 10?, which is reduced to 0.3? at the joint rotation axis 110. Thus, thanks to the reduction capacity, the backlash perceived at the articulated joint has negligible impact on the prosthesis behavior.
(51) The rotation axis 115 of the locking mechanism is preloaded with a spiral spring tightening the elastic rope 114 at all times with constant force. In order to secure the rope 114 on the rotation axis 115 of the locking mechanism, the elastic rope 114 is wound around the rotation axis 115 and terminated with a knot 117. In the same way as in the first embodiment, the rope 114 is advantageously wound around the rotation axis 115 of the locking mechanism with a number n of turns selected according to a desired holding force at the rotation axis 115 of the locking mechanism, as determined by the Capstan law.
(52) The ratchet wheel 107 and the locker 109 have complementary teeth 171, 191 which, when engaged and in the absence of power applied to the actuator 106, are configured to prevent unlocking when load is applied to the rotation axis 115 of the locking mechanism in a given direction as shown by the arrow D.sub.1 in
(53) As illustrated in
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(55) As can be seen from the previous examples, a prosthesis or orthosis according to the invention includes a novel lockable parallel spring system, tailored to the dynamical behavior of an ankle joint. A first contribution is the development of lockable parallel spring systems that can engage early in the stance phase and passively provide about 60% to 70% of the torque required during flat ground walking, with a lightweight and adaptive locking mechanism. This reduces the torque requirements on the active prosthetic or orthotic device and improves its efficiency. A second contribution is the provision of compliant elements directly within the structure of the prosthesis or orthosis with no additional parts, either in the form of structural compliant levers e.g. taking advantage of fused filament fabrication (FDM) technology with fiber reinforcement, or in the form of elastic ropes e.g. made of nylon. By design, the mechanism is lightweight, e.g. of the order of 140 g in the first embodiment described above, the energy consumption is small, e.g. of the order of 0.5 J per stride for an actuation time of 30 ms in the first embodiment described above, the lockable parallel springs can engage at any plantarflexion position, with negligible backlash, and the mechanism is self-unlocking.
(56) The invention is not limited to the examples described and shown. In particular, a rotating locking mechanism as described above may be replaced by a linear locking mechanism, the lockable part, which is linked in movement to the joint rotation axis, then having a linear movement along a translation axis of the locking mechanism. In addition, the structural compliant elements as described in the first embodiment, which are obtained by FDM printing, may be replaced by any other type of structural compliant elements suitable for this function. For example, metallic leaf springs may be provided between the joint rotation axis and the hoist in replacement for the structural compliant elements in the first embodiment.